Power Steering Pump - Mercury MerCruiser D2.8L D-Tronic Service Manual

SERVICE MANUAL NUMBER 22

Power Steering Pump

Removal
Disconnect Battery cables at battery to prevent engine rotation and injury while
working on pump.
1. Remove vacuum pump belt, if equipped.
2. Remove and retain mounting and tensioning bolts and hardware.
Typical
3. Lower pump down to gain access to hose connections. Remove hoses and adaptor as
shown. Using clean, suitable plugs, quickly plug hoses to limit loss of fluid.
NOTE: If possible lift pump above power steering reservoir and then remove hoses to mini-
mize fluid loss.
4. Drain power steering fluid from pump into a suitable container. Do NOT reuse fluid.
5. Using a suitable puller remove pulley from pump shaft. Retain pulley for installation on
new pump.
Typical
6. Drain fluid from power steering reservoir into a suitable container. Do NOT reuse fluid.
Dispose of fluid properly.
90-860074--1 FEBRUARY 2002
a - Mounting Bolts (One With A Bushing Not Shown In This View)
b - Tensioning Bolt, Lockwasher And Flat Washer
CAUTION
b
PUMP AND RELATED COMPONENTS
a
70113
71035
Page 9A-5