Mercury TDI 3.0L Manuals

Manuals and User Guides for Mercury TDI 3.0L. We have 2 Mercury TDI 3.0L manuals available for free PDF download: Owner's Operation And Maintenance Manual, Operation And Maintenance Manual

Mercury TDI 3.0L Owner's Operation And Maintenance Manual

Mercury TDI 3.0L Owner's Operation And Maintenance Manual (119 pages)

Sterndrive Models

Brand: Mercury | Category: Engine | Size: 16 MB

Table of Contents

Table of Contents
5
Engine Component List
10
Features and Controls
11
- TDI 3.0 Liter Engine Features
  11
- Lanyard Stop Switch
  11
Controls
17
- Switches
  17
- Emergency Stop Switch
  18
- Lanyard Stop Switch
  18
Electrical System Overload Protection
20
- Fuses
  20
- Vessel Adapter Assembly (VAA) Fuse Replacement
  21
Identification
22
Seacore Equipped Drives
24
- Seacore Components and Castings
  24
- Stainless Steel Fasteners
  24
Emissions Information
25
- Exhaust Gas Emissions Certificate (Europe Only)
  25
- Owner Responsibility
  25
Safe Boating Recommendations
28
Carbon Monoxide Exposure
29
- Be Alert to Carbon Monoxide Poisoning
  29
- Stay Clear of Exhaust Areas
  29
- Good Ventilation
  29
- Poor Ventilation
  30
Basic Boat Operation
30
- Duty Cycle Rating
  30
  - Pleasure Duty Rating
    30
TDI Operation Chart
32
Drain Plug and Bilge Pump
32
Starting, Shifting, and Stopping
32
- Before Starting the Engine
  33
- Starting a Cold Engine
  33
- Engine Warm-Up
  33
Section 2 - on the Water

33
Section 3 - Specifications

41
- Fuel Requirements
  42
  - Nonferrous Metals and the Fuel System
    42
- Diesel Fuel in Cold Weather
  42
- Antifreeze/Coolant
  42
- Engine Oil
  43
- Engine Specifications
  43
- Fluid Specifications
  44
- Approved Paints
  44
Section 4 - Maintenance

47
- Owner and Operator Responsibilities
  48
- Dealer Responsibilities
  48
- Cleaning Care Recommendation
  48
- Maintenance
  48
- Replacement Parts Warning
  49
- Do-It-Yourself Maintenance Suggestions
  49
- Inspection
  50
- Maintenance Schedule (Sterndrive Models)
  50
- Engine Oil
  51
  - Checking the Engine Oil Level
    51
  - Adding Engine Oil
    52
  - Changing the Oil Filter
    53
- Sterndrive Gear Lube
  54
  - Checking
    54
  - Filling
    55
  - Changing
    56
- Power Trim Fluid
  58
  - Checking
    58
  - Filling
    59
  - Changing
    59
- Power-Assisted Steering Fluid
  59
  - Checking
    59
  - Filling
    60
  - Changing
    60
- Engine Coolant
  60
  - Checking
    61
  - Filling
    61
  - Changing
    62
- Replacing the Engine Coolant in the Closed-Cooling System
  62
  - Draining the Closed-Cooling System
    62
  - Filling the Closed-Cooling System
    63
- Air Filter Cleaning
  64
  - Removal
    64
  - Installation
    65
- Water-Separating Fuel Filter
  65
  - Draining
    66
  - Replacing
    66
  - Filling
    67
- Purging the Fuel System
  67
- Fuel System
  68
  - Priming
    68
  - Filling the Fuel System
    68
  - Winterization of Fuel System
    68
- Seawater System
  68
- Corrosion Protection
  72
  - Corrosion Information
    72
  - Maintaining Ground Circuit Continuity
    72
  - Engine Corrosion Protection Components
    74
    
    Removal
    74
    
    Cleaning and Inspection
    75
    
    Installation
    75
    
    Sterndrive Corrosion Protection Components
    76
    
    Mercathode System Battery Requirements
    79
    
    Mercathode Theory of Operation
    79
    
    Power Package Exterior Surfaces
    79
    
    Boat Bottom Care
    80
    
    Painting Your Power Package
    80
    
    Sterndrive Surface Care
    81
- Lubrication
  81
  - Steering System
    81
  - Throttle Cable
    83
  - Shift Cable
    83
  - Propeller Shaft
    83
  - Engine Coupler
    84
  - Driveshaft Extension Models
    84
- Maintaining Torques
  85
  - Gimbal Ring U-Bolt Nuts
    85
  - Engine Mounts
    86
- Propellers
  86
  - Bravo Sterndrive Propeller Removal
    86
    
    Bravo One Models
    86
    
    Bravo Three Models
    87
    
    Bravo Two Models
    87
    
    Bravo One Models
    89
    
    Bravo Sterndrive Propeller Installation
    89
    
    Bravo Three
    90
- Drive Belt
  91
- Drive Belt Failure Identification
  91
- Battery
  92
- Battery Precautions for Multiple Engines
  93
  - Alternators
    93
  - Engine Control Unit (ECU)
    93
  - Batteries
    93
    
    Battery Isolators
    93
    
    Battery Switches
    93
    
    Generators
    93
    
    Section 5 - Storage
    95
- Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
  96
  - Seasonal Storage Instructions (Six Months or Less)
    96
    
    Extended Storage Instructions (Exceeding Six Months)
    97
    
    Battery
    98
    
    Recommissioning
    98
    
    Section 6 - Troubleshooting
    101
- Diagnosing Electronically Controlled Fuel System Problems
  102
- Troubleshooting Charts
  102
- Owner Service Assistance
  108
  - Local Repair Service
    108
  - Service Away from Home
    108
  - Stolen Power Package
    108
  - Attention Required after Submersion
    108
  - Replacement Service Parts
    108
    
    Parts and Accessories Inquiries
    108
  - Resolving a Problem
    108
    
    Contact Information for Mercury Marine Customer Service
    109
    
    Customer Service Literature
    109
    
    English Language
    109
    
    Ordering Literature
    110
    
    Other Languages
    110
    
    Outside the United States and Canada
    110
    
    United States and Canada
    110
    
    Section 8 - Checklists
    111
- Predelivery Inspection Checklist
  112
  - Customer Delivery Inspection
    112
  - Section 9 - Maintenance Log
    115
- Maintenance Log
  116
  - Vessel Maintenance Notes
    117

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Mercury TDI 3.0L Operation And Maintenance Manual

Mercury TDI 3.0L Operation And Maintenance Manual (77 pages)

Inboard

Brand: Mercury | Category: Engine | Size: 4 MB

Table of Contents

Read this Manual Thoroughly
1
Table of Contents
3
Engine Component List
8
Features and Controls
9
- TDI 3.0 Liter Engine Features
  9
- Lanyard Stop Switch
  9
Controls
13
- Switches
  13
- Emergency Stop Switch
  14
- Remote Control
  14
  - Remote Control Function
    14
  - Digital Throttle and Shift
    15
Electrical System Overload Protection
15
- Fuses
  15
- Vessel Adapter Assembly (VAA) Fuse Replacement
  16
Identification
17
- Engine Data Label Location
  17
- ZF Marine Transmissions
  17
Emissions Information
18
- Exhaust Gas Emissions Certificate (Europe Only)
  18
- Owner Responsibility
  18
Safe Boating Recommendations
20
Carbon Monoxide Exposure
21
- Be Alert to Carbon Monoxide Poisoning
  21
- Stay Clear of Exhaust Areas
  21
- Good Ventilation
  21
- Poor Ventilation
  22
Basic Boat Operation
22
- Duty Cycle Rating
  22
  - Pleasure Duty Rating
    22
TDI Operation Chart
24
Drain Plug and Bilge Pump
24
Starting, Shifting, and Stopping
24
- Before Starting the Engine
  25
- Starting a Cold Engine (Inboard)
  25
- Engine Warm-Up
  25
- Starting a Warm Engine
  26
- Shifting
  26
- Engine Shut down (Stopping)
  26
- Starting the Engine after Stopped While in Gear
  26
Freezing Temperature and Cold Weather Operation
26
Section 2 - on the Water

26
Section 3 - Specifications

33
- Fuel Requirements
  34
  - Nonferrous Metals and the Fuel System
    34
- Diesel Fuel in Cold Weather
  34
- Antifreeze/Coolant
  34
- Engine Oil
  35
- Engine Specifications
  35
- Fluid Specifications
  36
  - Engine Fluid Capacity
    36
  - Transmission
    36
- Approved Paints
  36
- Owner and Operator Responsibilities
  38
- Dealer Responsibilities
  38
- Cleaning Care Recommendation
  38
  - Cleaning Gauges
    38
  - Cleaning Remote Controls
    38
- Maintenance
  38
- Replacement Parts Warning
  39
- Do-It-Yourself Maintenance Suggestions
  39
- Inspection
  39
- Maintenance Schedule (Inboard Models)
  40
- Engine Oil
  41
  - Checking the Engine Oil Level
    41
  - Adding Engine Oil
    42
  - Changing the Oil Filter
    42
- ZF Marine Transmission Fluid
  44
  - Check Fluid Level
    44
  - Add Fluid
    44
  - Change Fluid
    45
- Engine Coolant
  46
  - Checking
    46
  - Filling
    47
  - Changing
    47
- Replacing the Engine Coolant in the Closed-Cooling System
  48
  - Draining the Closed-Cooling System
    48
  - Filling the Closed-Cooling System
    48
- Air Filter Cleaning
  50
  - Removal
    50
  - Installation
    50
- Water-Separating Fuel Filter
  51
  - Draining
    51
  - Replacing
    52
  - Filling
    52
- Purging the Fuel System
  53
- Fuel System
  53
  - Priming
    53
  - Filling the Fuel System
    53
  - Winterization of Fuel System
    53
- Seawater System
  54
- Corrosion Protection
  56
  - General Information
    56
  - Engine Corrosion Protection Components
    56
    
    Removal
    56
    
    Cleaning and Inspection
    57
    
    Installation
    57
- Lubrication
  58
  - Throttle Cable
    58
  - Shift Cable
    58
  - Driveshaft Extension Models
    59
- Maintaining Torques
  59
  - General Torque Specifications
    59
  - Engine Mounts
    60
- Drive Belt
  60
- Drive Belt Failure Identification
  60
- Battery
  61
- Battery Precautions for Multiple Engines
  62
  - Alternators
    62
  - Engine Control Unit (ECU)
    62
  - Batteries
    62
  - Battery Switches
    62
  - Battery Isolators
    62
  - Generators
    62
- Section 5 - Storage
  63
- Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
  64
- Recommissioning
  66
Section 6 - Troubleshooting

67
Section 8 - Maintenance Log

75
- Scheduled Maintenance Log
  76
- Vessel Maintenance Notes
  77

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