Mercury MerCruiser D2.8L D-Tronic Service Manual page 799

SERVICE MANUAL NUMBER 22
Installation
1. Install new intake / exhaust manifold gaskets.
Typical
2. Install intake / exhaust manifold on studs.
3. Position shift bracket, clamps and fluid cooler with hoses, where removed previously.
4. Install intake / exhaust manifold flange nuts or lockwashers and nuts. Torque nuts evenly
in a diagonal pattern to 32 Nm (24 lb-ft).
5. Install hose clamp on rear cover-to-rear of manifold strip elbow hose. Tighten securely.
Typical
90-860074--1 FEBRUARY 2002
a
a - Manifold Studs
b - Gaskets
d
c
b
a - Exhaust Manifold
b - Rear Cover
c - Hose Clamp
d - Hose, Rear Cover-To-Rear Manifold Strip
e - Manifold Strip
f - Flange Nuts or Nuts and Lockwashers
b
b
a
70882
MANIFOLDS, ELBOWS AND RISERS
e
f
70883
f
70881
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