Mercury D4.2L D-Tronic Diesel Engine Manuals

Manuals and User Guides for Mercury D4.2L D-Tronic Diesel Engine. We have 2 Mercury D4.2L D-Tronic Diesel Engine manuals available for free PDF download: Service Manual, Manual

Mercury D4.2L D-Tronic Service Manual

Mercury D4.2L D-Tronic Service Manual (878 pages)

Marine engines in-line Diesel

Brand: Mercury | Category: Engine | Size: 12 MB

Table of Contents

Fuel System

15
- Marine Engines
  1
- Replacement Parts
  5
- Section 5A - Description
  13
- Fuel System
  14
- Section 5E - Edi Diagnosis
  
  15
- Section 6A - Seawater Cooling System
  
  16
  - Section 6B - Closed Cooling System
    16
Important Information 1

21
- Table of Contents
  21
- Section 1A - General Information
  21
- How to Use this Manual
  23
- Introduction
  23
- Page Numbering
  23
- Engine Serial Number / Decal Locations
  24
- Operation / Duty Cycle
  25
- Engine Break-In
  26
- Initial Break-In Procedure
  26
- Mercury/Quicksilver Lubricants, Sealants and Adhesives
  27
Important Information 1

31
- Lubricants / Sealants / Adhesives
  33
- Special Tools
  33
- Tools
  33
- Torque Specifications
  33
- Engine Specifications
  34
  - Sterndrive (MCM) Engines
    34
  - Inboard (MIE) Engines
    35
- Capacities
  36
  - Engines
    36
  - Drives
    36
  - Transmissions
    36
- Maintenance Schedules
  37
  - Maintenance Intervals
    37
  - Sterndrive (MCM) Engines
    38
  - Inboard (MIE) Engines
    41
- Engine External Views
  43
  - Starboard Side View
    43
  - Front View
    44
  - Port Side View
    45
  - Rear View
    46
- Engine Oil
  47
  - Oil Level
    47
  - Changing Engine Oil and Oil Filter
    49
- Fuel
  51
  - Precautions
    51
  - General Information
    52
  - Diesel Fuel in Cold Weather
    52
  - Fuel Filter
    53
- Closed Cooling System
  58
  - Coolant Requirement
    58
  - Checking Level
    59
  - Draining
    60
  - Filling
    62
- Sacrificial Anodes
  63
  - Removal
    63
  - Inspection
    63
  - Disassembly
    64
  - Reassembly
    64
  - Installation
    64
- Flushing Seawater System
  65
  - Sterndrive (MCM) Models
    65
  - Inboard (MIE) Models
    66
- Inspect Water Pickups
  68
  - Sterndrive Gear Housing
    68
  - Inboard Though the Hull Pickup
    68
- Lubrication
  69
  - Throttle Cable
    69
  - Shift Cable
    69
  - Engine Coupler / U-Joint Shaft Splines 1B-40
    70
  - U-Joints
    71
  - Drive Shaft Extension Models
    72
  - Sterndrive Unit and Transom Assembly
    72
- Continuity Circuit
  73
- Continuity Circuit (Continued)
  74
- Electrical System
  75
- Engine Mounts
  75
- Mercathode
  75
- Power Steering
  76
  - Checking Fluid Level
    76
  - Filling and Bleeding
    78
- Transmission
  79
  - Checking Fluid Level
    79
- Power Trim
  80
  - Checking Fluid Level
    80
  - Filling
    81
- Gear Lube Monitor
  82
  - Checking Fluid Level
    82
  - Filling
    82
- Seawater Strainer
  83
- Air Filter
  84
  - Removal
    84
  - Inspection
    84
  - Cleaning
    85
  - Installation
    85
- Drive Belts
  86
  - General Information
    86
  - Inspection
    87
  - Engine Water Circulating Pump Belt
    87
  - Alternator Belt
    88
  - Power Steering Pump Belt
    90
  - Vacuum Pump Belt
    92
- Battery
  94
- Charging System
  94
- Corrosion and Corrosion Protection
  94
- Saltwater Operation
  94
- Freezing Temperature and Cold Weather Operation
  95
- Cold Weather or Extended Storage
  96
  - Power Package Layup
    96
  - Draining
    97
- Recommissioning
  103
Important Information 1

107
- Precautions
  109
- Poor Boat Performance And/Or Poor Maneuverability
  111
- Improper Full Throttle Engine RPM
  112
  - RPM too High
    112
  - RPM too Low
    112
- Engine Cranks over but will Not Start or Starts Hard
  113
  - Electrical
    113
  - Fuel System
    113
  - Miscellaneous
    115
- Engine will Not Crank over or Starter Inoperative
  115
- Glow Plugs Inoperative
  116
- Charging System Inoperative
  117
- Noisy Alternator
  117
- Engine Operates Poorly at Idle
  118
- Engine Operates Poorly at High Rpm
  119
- Poor Fuel Economy
  120
- Engine Smoking
  121
  - Black Smoke
    121
  - Blue Smoke
    122
  - White Smoke
    122
- Exhaust Gas Temperature
  123
  - High
    123
  - Low
    123
- Turbocharger
  124
- Engine Noise
  125
  - Valve Cover Area
    126
  - Cylinder Area
    126
  - Camshaft Area
    127
  - Crankshaft Area
    128
  - Miscellaneous
    129
- Oil Pressure
  129
  - Low Oil Pressure
    131
  - High Oil Pressure
    131
  - Excessive Oil Consumption
    132
- Water / Coolant in Engine
  133
  - Important Information
    133
  - Water / Coolant in Crankcase Oil
    133
  - Water / Coolant on Top Pistons
    134
- Engine Overheats
  135
  - Cooling System
    135
  - Mechanical
    136
- Power Steering
  137
  - Poor, Erratic or no Assist
    137
  - Noisy Pump
    138
  - Fluid Leaks
    138
- Insufficient Water Flow from Belt Driven Seawater Pump
  139
- ZF / Hurth Hydraulic Transmission
  140
Removal and Installation 2

147
- Special Tools
  149
- Torque Specifications
  149
- Lubricants / Sealants / Adhesives
  150
- Removal
  150
- Installation
  153
  - Engine Installation / Alignment
    153
  - Engine Connections
    161
- Throttle Cable Installation and Adjustment
  167
- Shift Cable Installation and Adjustment
  169
- Troubleshooting Shift Problems
  174
- Battery Cables
  176
Removal and Installation 2

179
- Torque Specifications
  181
- Removal
  182
  - Engine Removal
    182
- Installation
  185
  - Engine Installation and Initial Alignment
    185
- Engine Final Alignment
  189
- Engine Connections
  196
- Battery Cables
  199
- Shift Cable Installation and Adjustment
  199
- Throttle Cable Installation and Adjustment
  199
Engine

201
- Identification
  203
- Torque Specifications
  204
- Tools
  206
  - Special Tools
    206
  - Special Tools (Continued)
    207
  - Snap-On Tools
    208
- Lubricants/Sealants/Adhesives
  209
- Engine Specifications
  210
  - Piston Rings
    210
  - Cylinder Liner Diameter
    210
  - Cylinder Liner Protrusion
    211
  - Head Gaskets
    211
  - Cylinder Head
    211
  - Oil Pump
    212
  - Camshaft
    212
  - Valve Lifter
    212
  - Rocker Arm
    213
  - Valve Adjustment
    213
  - Valve
    213
  - Valve Seat
    213
  - Valve Guide
    214
  - Valve Spring
    214
  - Crankshaft
    215
  - Crankshaft (Continued)
    216
  - Connecting Rods
    217
  - Connecting Rod Crank Pin Bore
    217
  - Connecting Rod Bushings
    217
  - Pistons
    217
  - Flywheel
    217
- Precautions
  218
- General Information
  219
  - Engine Rotation
    219
  - Engine Firing Order
    219
  - Late Model Cylinder Head Gasket
    220
  - Early Model Cylinder Head Gasket
    225
  - Lubrication System - All Models
    228
  - Examples of Bearing Failures
    229
  - Compression Testing Procedure
    230
- Engine Cover
  231
  - Removal
    231
  - Cleaning
    231
  - Inspection
    231
  - Installation
    231
- Valve Covers
  232
  - Removal
    232
  - Cleaning
    233
  - Inspection
    233
  - Installation
    234
- Water Manifold
  237
  - Exploded Views
    237
  - Removal
    238
  - Cleaning
    238
  - Inspection
    238
  - Installation
    239
- Cylinder Heads
  240
  - Exploded Views
    240
  - Removal
    242
  - Disassembly
    244
  - Cleaning
    244
  - Inspection
    245
  - Repair
    250
  - Expansion Plugs
    250
  - Assembly
    252
  - Installation - Using Early Model Gaskets
    255
  - Installation - Using Late Model Gaskets
    262
- Rocker Arm
  271
  - Removal
    271
  - Cleaning
    271
  - Inspection
    271
  - Assembly
    272
  - Installation
    273
- Timing Gear Cover
  277
  - Exploded View
    277
  - Removal
    278
  - Cleaning
    278
  - Inspection
    278
  - Installation
    279
- Oil Pump
  281
  - Removal
    281
  - Cleaning
    281
  - Inspection
    282
  - Reassembly
    283
  - Installation
    283
- Oil Pressure Relief Valve
  284
  - Removal
    284
  - Disassembly
    285
  - Cleaning
    285
  - Inspection
    286
  - Assembly
    286
  - Installation
    287
- Oil Pan and Oil Pick-Up Tube Assembly
  288
  - Removal
    288
  - Cleaning
    289
  - Inspection
    289
  - Installation
    289
- Adapter / Oil Thermostat
  291
  - Removal
    291
  - Disassembly
    292
  - Cleaning and Inspection
    292
  - Testing
    292
  - Installation
    293
- Camshaft
  295
  - Exploded View
    295
  - Testing - Measuring Lobe Lift
    296
  - Removal
    296
  - Inspection
    298
  - Installation
    299
- Camshaft Bearings
  300
  - Inspection
    300
  - Removal
    300
  - Installation
    301
- Valve Lifters
  302
  - Removal
    302
  - Cleaning
    303
  - Inspection
    303
  - Installation
    304
- Valve Push Rods
  305
  - Removal
    305
  - Cleaning
    305
  - Inspection
    305
  - Installation
    305
- Connecting Rod / Piston Assembly
  306
  - Measuring Rod Bearing Clearance
    306
  - Removal
    307
  - Disassembly
    308
  - Cleaning
    309
  - Inspection
    309
  - Assembly
    313
  - Installation
    314
- Rear Oil Seal
  316
  - Removal
    316
  - Installation
    317
- Crankshaft and Main Bearings
  318
  - Removal
    318
  - Cleaning
    323
  - Inspection
    324
  - Installation
    327
- Cylinder Liners
  336
  - Removal
    336
  - Identification
    337
  - Cleaning and Inspection
    338
  - Installation
    339
- Flywheel Housing, Coupler / Drive Plate and Flywheel
  344
  - Exploded View
    344
  - Flywheel Housing
    348
  - Sterndrive (MCM) Coupler / Inboard (MIE) Drive Plate
    350
  - Flywheel
    351
- Engine Mounts
  352
  - Front Mounts
    352
  - MIE (Inboard) Transmission Mounts
    353
- After Break-In Period
  354
- Engine 20-Hour Break-In Period
  354
Electrical System

357
- Identification
  359
- Lubricants / Sealants / Adhesives
  359
- Specifications
  359
- Torque Specifications
  359
- Replacement Parts
  360
- Starting System Components
  360
- Inspection
  362
- Periodic Inspection
  362
  - Testing Voltage
    362
- Removal
  363
  - Starter Motor
    363
- Installation
  365
  - Solenoid Switch
    365
  - Starter Motor
    366
Electrical Systems

369
- Identification
  371
- Replacement Parts Warning
  371
- Specifications
  372
- Lubricants/Sealers/Adhesives
  373
- Special Tools
  373
- Wire Color Code Abbreviations
  373
- Precautions
  374
- Charging System Components
  376
- Inspection
  377
- Circuitry Test
  378
  - Output Circuit
    379
  - Excitation Circuit
    380
  - Sensing Circuit
    381
  - Current Output Test
    382
  - Exploded View
    384
- Troubleshooting Tests (Alternator on Engine)
  378
- Removal
  385
  - Alternator
    385
  - Alternator Bracket
    385
- Installation
  386
  - Alternator Bracket
    386
  - Alternator
    386
- Battery Isolators
  387
  - Dual Battery Charging Systems
    387
  - Battery Isolator Diagram
    388
Electrical Systems

391
- Identification
  393
- Specifications
  393
- Description
  394
- Lubricants / Sealants / Adhesives
  394
- Precautions
  394
- Special Tools
  394
- Torque Specifications
  394
- Glow Plug Testing (Prior to Removal)
  395
- Removal
  396
- Cleaning
  397
- Inspection
  397
- Installation
  398
- Glow Plug Actuator Relay and Auxiliary Relay
  399
  - Testing
    399
  - Removal
    400
  - Cleaning
    400
  - Inspection
    400
  - Installation
    400
- Glow Plug Circuit Diagram
  401
Electrical Systems

403
- Identification
  405
  - Gauges
    405
  - Panels
    405
- Lubricants / Sealants / Adhesives
  406
- Special Tools
  406
- Tools
  406
- Wire Color Abbreviations
  406
- Precautions
  407
- General Information
  408
- Special Information
  408
  - Tachometer
    408
  - QSI Series Gauge Lighting Options
    409
- Gauges
  410
  - Removal
    410
  - Testing
    410
  - Installation
    413
- Senders
  413
  - Oil Pressure
    413
  - Water Temperature - Primary Station
    415
- Primary Station Switches
  417
  - Ignition Key Switch
    417
  - Audio Warning Test and Panel Light Switch
    419
- Audio Warning System
  421
  - Alarm
    421
  - Oil Pressure Switch
    422
  - Water Temperature Switch / Sender
    423
  - Transmission Fluid Temperature Switch
    426
- Second Station Extension Harness
  428
- Remote Control / Neutral Start Safety Circuit
  431
  - Primary Station
    431
  - Secondary Station
    432
Electrical Systems

435
- General Information
  437
- Lubricants / Sealants / Adhesives
  437
- Tools
  437
- Wire Color Abbreviations
  437
- Sterndrive (MCM) Models
  438
- Mercathode System Wiring Diagram
  449
- Engine Wiring - Starting and Charging System - Page 1 of 4
  450
- Inboard (MIE) Models
  450
- ECM and Fuel System Wiring - Page 1 of 2
  454
- Quicksilver Primary Instrumentation Wiring - Page 1 of 4
  456
- Connector
  459
Fuel System

467
- Introduction
  469
- Precautions
  470
  - Testing Procedure
    471
- General Information
  472
  - Basic Knowledge and Tools Required
    472
  - Visual/Physical Inspection
    472
  - Electrostatic Discharge Damage
    472
  - Diagnostic Information
    473
  - Terminology
    473
- Electronic Control Module (ECM) and Sensors
  475
  - General Description
    475
  - Computers and Voltage Signals
    475
  - Analog Signals
    475
  - Analog Value Conditioning
    477
  - Digital Signals
    479
  - Engine Control Module (ECM)
    481
  - Speed Density System
    483
  - ECM Input and Sensor Descriptions
    484
- Fuel Management
  492
  - Control
    492
  - Modes of Operation
    493
- Diagnosis and Testing
  496
  - ECM Reactions During Operation
    496
  - ECM Self-Diagnostics
    496
Fuel Systems

501
- Identification
  503
- Lubricants / Sealants / Adhesives
  503
- Specifications
  503
- Tools
  503
- Torque
  503
- Precautions
  504
- Exploded View
  506
- Fuel Delivery Pump, Fuel Filter and Related Components
  506
  - Testing
    508
- Removal
  510
- Installation
  511
- Water Separating Fuel Filter
  513
  - Removal
    513
  - Installation
    513
- Water Drain Valve Operation
  515
- Purging Air from the Fuel System
  516
Fuel System

519
- Identification
  521
- Specifications
  521
- Torque
  521
- Precautions
  523
- Description
  524
- Fuel Injector (Cutaway View)
  525
- Exploded View
  526
- Injector Test (Engine Misfiring)
  527
- Removal
  528
- Inspection
  530
- Testing
  530
- Installation
  531
- Purging Air from Fuel Injectors (Bleeding)
  534
Fuel System

537
- Identification
  538
  - Pump Code and Identification Number Location
    538
- Specifications
  538
  - Injection Pump
    538
  - Timing
    539
- Special Tools
  539
- Torque Specifications
  539
- Precautions
  541
- Description
  542
- Diesel Fuel in Cold Weather
  543
- Fuel Ratings
  543
- Repair and Service
  544
  - General Information
    544
  - Service Information
    544
  - Testing Information
    545
- Exploded View
  546
- Fuel Injection Pump Removal
  547
- Fuel Injection Pump Installation
  552
  - Installation with Engine Assembled
    552
  - Installation During Engine Reassembly
    555
- Fuel Injection Pump Timing
  559
  - Checking
    559
  - Setting
    559
- Starting Engine - after Fuel Injection Pump Installation and Timing
  564
Fuel Systems

569
- General Information
  570
  - Introduction
    570
  - Basic Knowledge and Tools Required
    570
  - Visual/Physical Inspection
    571
  - Electrostatic Discharge Damage
    571
  - Special Tools
    572
  - Special EDI Tools
    572
  - Kent-Moore Tools
    572
  - Service Precautions
    573
- Diagnostic Information
  575
  - Abbreviations
    575
  - ECM Self-Diagnosis
    576
  - Malfunction Indicator Lamp
    577
  - Intermittent Problems and Malfunction Indicator Lamp
    578
  - Reading Codes
    578
  - Clearing Codes
    581
  - Diagnosis of Driveability Concerns
    582
- ECM Input and Sensor Diagram
  583
- ECM Connector Pin Layout
  584
- Connector Chart
  585
- Map (Manifold Air Pressure) Sensor
  588
  - ECT (Engine Coolant Temperature) Sensor
    590
    
    Fuel Temperature Sensor
    592
    
    RPM (Engine Speed) Sensor
    594
    
    BARO (Atmospheric Pressure) Sensor
    596
- Iat (Intake Air Temperature) Sensor
  598
  - Fuel Quantity Actuator (Pump Actuator)
    602
    
    Fuel Quantity Sensor (Control Sleeve Position Sensor)
    604
    
    Timing Fault
    606
    
    TP (Throttle Position) Sensor / Low Idle Switch
    608
    
    Battery Voltage
    610
    
    Battery (Switched K15)
    611
    
    Microcontroller Fault
    612
    
    ECM Reference Voltage (U_Ref - 2.5V)
    613
    
    Main Relay
    614
    
    Timing Actuator (Timing Solenoid Valve)
    616
    
    Glow Plug Main Relay (Glow Plug Relay Actuator), if Equipped
    618
    
    MIL [Malfunction Indicator Lamp (Diagnostic Lamp)]
    626
    
    Fuel Shut off Valve [EAB (Electrical Shut Off)]
    630
    
    EEPROM Fault (EEPROM and Configuration)
    632
    
    RPM Signal from Injector
    636
  - Troubleshooting for EDI Systems
    636
    
    Trouble Codes
    636
    
    Display Terminology
    637
    
    Troubleshooting Charts
    642
  - Repair Procedures
    661
    
    Service Precautions
    661
    
    Replacement Parts Warning
    662
    
    Lubricants / Sealants / Adhesives
    663
    
    Torque Specifications
    663
    
    System Components
    664
    
    Fuel Injection Pump Repair
    666
    
    Wiring Harness Service
    667
  - Relay, Module and Sensor Servicing (On-Board Service)
    670
    
    Main Relay
    670
    
    ECM (Electronic Control Module)
    672
    
    ECT (Engine Coolant Temperature) Sensor
    674
    
    Throttle Position (TP) Sensor
    678
    
    Engine RPM Speed Sensor
    680
    
    Instrumented Injector
    680
    
    Idle Speed Setting Circuit
    681
Cooling System

683
- Lubricants / Sealants / Adhesives
  685
- Torque Specifications
  685
- Seawater (Raw Water) System Specifications
  686
  - Seawater Pump Delivery Rates
    686
  - Seawater Pickup Connections
    686
- Seawater Pickup Connection
  687
- Seawater Strainer
  688
- Exploded View - Seawater Pumps
  689
  - D2.8L D-Tronic
    689
  - D4.2L D-Tronic
    690
- Seawater Flow Diagram
  692
  - Seawater Pump
    694
- Exploded View
  709
- General Information
  713
- Oil / Power Steering / Transmission Fluid Coolers
  713
- Exploded View
  714
- Location of Coolers
  715
- Cleaning Without Removal
  716
- Inspection before Removal
  716
- Engine Oil Cooler
  717
- Power Steering
  722
- Transmission Fluid Cooler
  724
Cooling Systems

729
- Specifications
  732
  - Pressure Cap
    732
- Diagrams and Exploded Views
  734
- Checking Coolant Level
  739
- Testing Closed Cooling System
  740
  - Testing Coolant for Alkalinity
    740
  - Pressure Testing System
    740
  - Testing for Cylinder Head Gasket Leak
    742
  - Testing Pressure Cap
    743
- Coolant Change Interval
  745
- Coolant Requirement
  745
- Draining Closed Cooling System
  745
- Cleaning Closed Cooling System
  747
  - Using a Cleaner
    747
- Flushing the Closed Cooling System
  748
  - Filling the Closed Cooling System
    749
    
    Heat Exchanger
    754
    
    Cleaning and Inspection
    756
    
    Cleaning and Inspection
    759
    
    Water Circulating Pump
    759
    
    Auxiliary Hot Water Heater Connections
    761
    
    Coolant Manifold
    761
    
    Corrosion Protection
    761
    
    Exploded Views
    766
Intake and Exhaust System

785
- Exploded Views
  788
- Locating and Installing the Sterndrive (MCM) Exhaust System
  792
  - Locating and Installing the Inboard (MIE) Exhaust System
    793
  - Exhaust Pipe - Sterndrive (MCM)
    795
  - Intake / Exhaust Manifold
    797
  - Cleaning and Inspection
    798
  - Turbocharger Specifications
    805
    
    Turbocharger
    805
  - Exploded Views
    808
    
    Turbocharger and Related
    809
  - Turbocharger
    809
  - Testing Turbocharger Boost Pressure 7C-9
    811
  - Checking Turbine Bearings (Assembled)
    812
  - Inspection
    830
  - Exhaust Pipe
    830
Drives

839
- Specifications
  842
  - Operating Specifications
    842
  - Ratios and Part Numbers
    842
  - Fluid Specifications
    842
- Lubricants / Sealants / Adhesives
  843
- Important Information
  844
  - Transmission / Propeller Rotation
    845
- Transmission Removal
  850
- Transmission Installation
  851
- Shift Control and Cables
  853
  - Transmission Shift Lever and Shift Cable Bracket
    853
  - Shift Cable Installation and Adjustment
    854
- Pressure and Temperature Tests
  859
- Transmission Repair
  859
  - Torque Specifications
    870
  - Lubricants / Sealants / Adhesives
    870
  - Exploded Views
    871
    
    Power Steering Pump
    871
    
    Related Components
    872
    
    Power Steering Pump
    873
    
    Checking Fluid Level
    876
    
    Filling and Bleeding
    876

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Mercury D4.2L D-Tronic Manual

Mercury D4.2L D-Tronic Manual (128 pages)

Brand: Mercury | Category: Engine | Size: 1 MB

Table of Contents

Page Warranty Message
1
Welcome
2
Identification Record
3
Table of Contents
4
Warranty Information

6
Read this Manual Thoroughly

13
General Information

14
- Lanyard Stop Switch
  14
- Exhaust Emissions
  17
- Wave and Wake Jumping
  18
- Impact with Underwater Hazards
  19
- Safe Boating Suggestions
  20
- Protecting People in the Water
  21
- High-Speed and High-Performance Boat Operation
  21
Conditions Affecting Operation

22
- Weight Distribution
  22
- Bottom of Boat
  22
- Cavitation
  22
- Ventilation
  22
- Propeller Selection
  23
- How Elevation and Climate Affect Performance
  24
Important Information

25
Operation

35
Specifications

57
- Seacock
  57
- Seawater Strainer
  57
- Anti-Freeze/Coolant
  57
- Fuel Requirements
  58
- Diesel Fuel in Cold Weather
  59
- Crankcase Oil
  59
- Engine Specifications
  60
- Fluid Capacities
  63
Maintenance

64
- General Information
  64
- Maintenance Aids
  64
- Maintenance Schedules
  65
- Routine Maintenance
  65
- Scheduled Maintenance
  66
- Checking Fluid Levels
  69
- Changing Fluids
  73
- Air Filter Cleaning/Replacement
  79
- Drive Belts - All Engines, Except D3.6L Engines
  79
- Drive Belts - D3.6L Engines
  81
- Lubrication
  83
- Shift Cable
  83
- Cleaning Quicksilver Seawater Strainer
  85
- Flushing Seawater Cooling System
  85
- Fuel System
  87
- Seawater Pump Impeller
  93
- Propellers (Bravo One and Two)
  93
- Corrosion and Corrosion Protection
  99
- Battery
  105
- Bottom of Boat
  105
Cold Weather or Extended Storage

107
- Battery Winter Storage
  107
- Power Package Layup
  107
- Draining Instructions
  109
- Power Package Recommissioning
  113
Troubleshooting

114
- Poor Performance
  115
- Excessive Engine Temperature
  116
- Insufficient Engine Temperature
  116
- Battery will Not Come up on Charge
  117
- Low Engine Oil Pressure
  117
- Steering Wheel Turns Hard or Jerky
  118
Owner Service Assistance

120
- Local Repair Service
  120
- Service Away from Home
  120
- Parts and Accessories Inquiries
  120
- Resolving a Problem
  120
- Mercury Marine Service Offices
  121
- Customer Service Literature
  122
- Ordering Literature
  124
Owner's Logbook

125

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