Mercury MerCruiser D2.8L D-Tronic Service Manual page 826

TURBOCHARGER
IMPORTANT: If it became necessary to remove the entire intercooler housing from
the intake/exhaust manifold during disassembly (to gain better access to turbochar-
ger mounting nuts) refer to SECTION 7A - Intercooler, at this time for proper installa-
tion.
10. Clean sealing flanges of intercooler housing and intake duct. Do NOT nick or gouge the
surfaces.
D4.2L Shown (D2.8L Similar)
11. Install intake duct on intercooler as shown. Torque four allen-head screws with wave
washers to 10 Nm (7 lb-ft).
NOTE: Intercooler shown removed for visual clarity only.
Page 7C-24
a. Apply Loctite 514 sealer to intake duct flange on intercooler as shown.
a - Intercooler Housing
b - Intake Duct
c - Flange (Apply Sealer Here)
a - Intake Duct
b - Intercooler Housing
c - Screw With Wave Washer
b
a
SERVICE MANUAL NUMBER 22
a
c
b
c
90-860074--1 FEBRUARY 2002
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