User Manuals: Mercury 92-8M0069603 Synthetic TDI Oil

User Manuals: Mercury 92-8M0069603 Synthetic TDI Oil

Manuals and User Guides for Mercury 92-8M0069603 Synthetic TDI Oil. We have 1 Mercury 92-8M0069603 Synthetic TDI Oil manual available for free PDF download: Operation & Maintenance Manual

Mercury 92-8M0069603 Operation & Maintenance Manual

Mercury 92-8M0069603 Operation & Maintenance Manual (85 pages)

2.0L Inboard Models

Brand: Mercury | Category: Engine | Size: 21 MB

Table of Contents

Read this Manual Thoroughly
3
Table of Contents
5
Features and Controls
10
- Warning Horn Signals
  10
- Instrumentation
  10
Section 1 - Getting to Know Your Power Package
10
Identification
17
- Specifications Label
  17
- Data Label Location
  17
- Engine Data Label
  17
- Technodrive Transmissions
  18
Section 2 - on the Water

19
- Safe Boating Recommendations
  20
- Carbon Monoxide Exposure
  21
  - Be Alert to Carbon Monoxide Poisoning
    21
  - Stay Clear of Exhaust Areas
    21
  - Good Ventilation
    21
  - Poor Ventilation
    22
- Important Operation Information
  22
  - Launching
    22
  - Duty Cycle Rating Requirements
    22
  - High-Output Rating
    22
  - Operation Chart
    23
  - Freezing Temperature and Cold Weather Operation
    23
  - Drain Plug and Bilge Pump
    24
- Starting, Shifting, and Stopping
  24
  - Before Starting the Engine
    24
  - Important Information-Smartstart
    24
  - Starting a Cold Engine
    24
  - Engine Warm up
    25
  - Starting a Warm Engine
    25
  - Shifting
    25
  - Engine Shut down (Stopping)
    25
- Protecting People in the Water
  26
  - While Boat Is in Operation
    26
  - While the Boat Is Stationary
    26
- High-Speed and High-Performance
  26
- Passenger Safety in Pontoon Boats and Deck Boats
  26
  - Boats Having an Open Front Deck
    26
  - Boats with Front-Mounted, Raised Pedestal Fishing Seats
    27
- Wave and Wake Jumping
  27
- Impact with Underwater Hazards
  27
- Conditions Affecting Operation
  28
- Getting Started
  29
  - Initial Break-In Procedure
    29
  - Engine Break-In
    29
    
    20-Hour Break-In Period
    29
    
    After the 20-Hour Break-In Period
    29
    
    End of First Season Checkup
    30
- Fuel Requirements
  32
- Diesel Fuel in Cold Weather
  32
- Antifreeze/Coolant
  32
- Engine Oil
  33
- Engine Specifications - Inboard Models
  33
Section 3 - Specifications

33
- Fluid Specifications
  34
  - Engine
    34
  - Transmission
    34
- Approved Paints
  34
Section 4 - Maintenance

35
- Owner and Operator Responsibilities
  36
- Dealer Responsibilities
  36
- Maintenance
  36
- Do-It-Yourself Maintenance Suggestions
  36
- General Inspection
  36
- Engine Cover
  37
  - Removal
    37
  - Cleaning
    37
  - Inspection
    37
  - Installation
    37
- Maintenance Schedule
  37
  - Routine Maintenance
    37
  - Scheduled Maintenance
    38
- Engine Oil
  39
  - Specifications
    39
  - Oil Level-Overfilled
    39
  - Checking
    39
  - Filling
    40
  - Changing Oil and Filter
    40
- TM 345 Technodrive Transmission Fluid
  42
  - Checking
    42
  - Filling
    43
  - Changing
    43
- TM 485-A Technodrive Transmission Fluid
  45
  - Check Fluid
    45
  - Add Fluid
    46
  - Change Fluid
    46
- Engine Coolant
  48
  - Checking and Filling the Closed-Cooling System
    48
  - Draining the Closed-Cooling System
    50
- Air Filter
  51
  - Removal
    51
  - Inspection
    52
  - Installation
    52
    
    Draining
    53
    
    Water-Separating Fuel Filter
    53
    
    Replacing
    54
    
    Filling
    56
    
    Draining the Seawater System
    57
    
    Filling (Bleeding)
    57
    
    Fuel System
    57
    
    Fuel Tank Cleaning and Flushing
    57
    
    Priming
    57
    
    Seawater System
    57
    
    Checking the Seawater Pickups
    59
    
    Cleaning the Seawater Strainer
    59
    
    Corrosion Protection
    61
    
    Engine Corrosion Protection Components
    61
    
    Engine Seawater Pump Inspection
    61
    
    General Information
    61
    
    Removal
    61
    
    Cleaning and Inspection
    62
    
    Antifouling Paint
    63
    
    Installation
    63
    
    Lubrication
    63
    
    Throttle Cable
    63
    
    Drive Belts
    64
    
    Power-Assisted Steering Pump Belt Inspection
    64
    
    Shift Cable
    64
    
    Serpentine Belt Inspection
    65
    
    Battery
    66
    
    Battery Precautions for Multiple Engines
    66
    
    Section 5 - Storage
    69
- Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
  70
  - Cold Weather (Freezing Temperature) Storage
    70
  - Preparing Your Power Package for Seasonal or Extended Storage
    70
    
    Seasonal Storage
    71
    
    Battery
    72
    
    Extended Storage Instructions
    72
    
    Recommissioning
    72
- Diagnosing Electronically Controlled Fuel System Problems
  74
- Troubleshooting Charts
  74
- Owner Service Assistance
  78
  - Local Repair Service
    78
  - Service Away from Home
    78
  - Stolen Power Package
    78
  - Attention Required after Submersion
    78
  - Replacement Service Parts
    78
    
    Parts and Accessories Inquiries
    78
  - Resolving a Problem
    78
    
    Contact Information for Mercury Marine Customer Service
    79
    
    Customer Service Literature
    79
    
    English Language
    79
    
    Ordering Literature
    80
    
    Other Languages
    80
    
    Outside the United States and Canada
    80
    
    United States and Canada
    80

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