Mercury 305 CID Manuals

Manuals and User Guides for Mercury 305 CID. We have 2 Mercury 305 CID manuals available for free PDF download: Service Manual

Mercury 305 CID Service Manual

Mercury 305 CID Service Manual (967 pages)

GM V-8

Brand: Mercury | Category: Engine | Size: 22 MB

Table of Contents

Important Information 1 a

8
- Marine Engines
  1
- Replacement Parts
  3
- Table of Contents
  8
- Introduction
  9
- How to Use this Manual
  9
  - Page Numbering
    9
- How to Read Parts Manual
  10
- Directional References
  11
- Engine Rotation
  11
- Propeller Information
  12
- Water Testing New Engines
  12
- Boat and Engine Performance
  12
  - Boat Bottom
    12
  - Marine Fouling
    13
  - Weight Distribution
    14
  - Water in Boat
    14
  - Elevation and Climate
    15
Important Information 1 B

17
- Maintenance Schedules
  18
  - Maintenance Intervals
    18
  - Alpha Models
    18
  - Bravo Models
    21
- Tune-Up Specifications
  24
- Tune-Up Specifications (Gen + Engines Only)
  27
  - Fluid Capacities
    28
- All Models
  29
  - 20-Hour Break-In Period
    29
  - After Break-In Period
    29
- Fuel, Oil, Fluid, and Coolant Specifications
  29
  - Fuel
    29
  - Crankcase Oil
    31
  - Power Steering Fluid
    31
  - Transmission Fluid
    31
  - Coolant for Closed Cooling System
    32
- Changing Oil and Filter
  32
- Maintaining Crankcase Oil Level
  32
  - Overfilled Engine Crankcase
    32
  - Checking Engine Oil Level/Filling
    32
- Maintaining Power Steering Pump Fluid Level
  33
  - With Engine Warm
    33
  - With Engine Cold
    33
- Filling and Bleeding Power Steering System 1B-17
  34
- Flushing Cooling System
  34
  - MCM Stern Drive
    35
  - MIE Inboard
    36
- Maintaining Closed Cooling Coolant Level
  34
- Maintaining Transmission Fluid Level
  37
- Lubrication
  38
  - Throttle Cable
    38
  - Shift Cable
    40
  - Engine Coupler/U-Joint Shaft Splines
    41
  - Drive Shaft Extension Models
    41
  - Starter Motor (MIE Models)
    42
- Audio Warning System
  42
  - Maintenance 1B-25
    42
- Cold Weather or Extended Storage
  42
  - Precautions
    42
  - Layup
    43
  - Draining Instructions
    45
  - Recommissioning
    56
Important Information 1 C

60
- Precautions
  61
- Spark Plug Analysis
  62
  - Normal Condition
    62
  - Chipped Insulator
    62
  - Wet Fouling (Oil Deposits)
    62
  - Cold Fouling
    63
  - Overheating
    63
  - High Speed Glazing
    63
  - Scavenger Deposits
    63
  - Pre-Ignition Damage
    64
  - Reversed Coil Polarity
    64
  - Splashed Deposits
    64
  - Mechanical Damage
    64
- Used Spark Plug Analysis
  62
- Poor Boat Performance And/Or Poor Maneuverability
  65
- Improper Full Throttle Engine RPM
  66
  - RPM too High
    66
  - RPM too Low
    66
- Engine Cranks over but will Not Start or Starts Hard
  67
  - Important Information
    67
  - Testing Thunderbolt IV HEI System
    68
  - Testing Thunderbolt V Ignition System
    69
  - Fuel System Rich
    70
  - Fuel System Lean
    70
  - Miscellaneous
    70
- Charging System Inoperative
  71
  - Noisy Alternator
    71
- Engine will Not Crank over
  71
- Instrumentation Malfunction
  72
- Radio Noise
  72
- Poor Fuel Economy
  73
- Carburetor Malfunctions
  74
- Engine Runs Poorly at Idle
  75
- Engine Runs Poorly at High RPM
  76
- Engine Acceleration Is Poor
  77
- Troubleshooting with Vacuum Gauge
  77
- Engine Noise
  78
  - Important Information
    78
  - Valve Cover Area
    78
  - Cylinder Area
    79
  - Camshaft Area
    79
  - Crankshaft Area
    80
  - Miscellaneous
    81
- Oil Pressure
  82
  - Low Oil Pressure
    83
  - High Oil Pressure
    83
- Excessive Oil Consumption
  84
- Water in Engine
  85
  - Important Information
    85
  - Water on Top of Pistons
    85
  - Water in Crankcase Oil
    86
- Engine Overheats (Mechanical)
  86
- Engine Overheats (Cooling System)
  87
  - Insufficient Water Flow from Belt Driven Seawater Pickup Pump
    88
- Power Steering
  89
  - Poor, Erratic, or no Assist
    89
  - Noisy Pump
    90
  - Fluid Leaks
    90
- Troubleshooting Silent Choice Exhaust Silencer System
  91
Removal and Installation 2

93
- Tools/Lubricants/Adhesives/Sealants
  94
- Torque Specification
  94
- Removal
  95
  - Engine Removal
    95
- Installation
  96
  - Engine Installation/Alignment
    96
  - Engine Connections
    98
Removal and Installation 2

104
- Removal
  106
  - Engine Removal
    106
- Installation
  108
  - Engine Installation/Alignment
    108
  - Engine Connections
    113
Removal and Installation 2

121
- Tools/Lubricants/Adhesives/Sealants
  122
- Torque Specifications
  122
- Removal
  123
  - Engine Removal
    123
- Installation
  124
  - Engine Installation/Alignment
    124
  - Engine Connections
    127
Removal and Installation 2

136
- Removal
  138
  - Engine Removal
    138
- Installation
  140
  - Engine Installation/Alignment
    140
  - Engine Connections
    145
  - Throttle Connections
    146
Removal and Installation 2

155
- Lubricants/Sealants
  156
- Torque Specifications
  156
- Removal
  157
  - Engine Removal
    157
- Installation
  158
  - Engine Installation and Initial Alignment
    158
  - Engine Final Alignment
    159
  - Engine Connections
    161
- Fuel Supply Connections
  162
- Attaching/Adjusting Reversed Attachment Morse Shift Cables
  170
Removal and Installation 2

174
- Lubricants/Sealants
  175
- Torque Specifications
  175
- Removal
  176
  - Engine Removal
    176
- Installation
  177
  - Engine Installation and Initial Alignment
    177
  - Engine Final Alignment
    178
  - Engine Connections
    180
  - Fuel Supply Connections
    181
Engine

190
- Lubricants/Sealers/Adhesives
  196
- Engine Specifications
  197
  - L / 305 CID / 5.7L / 350 CID Engine
    199
  - Gen + Engine Specifications
    206
- General
  207
  - Engine Identification
    207
  - Cylinder Head Identification
    208
  - Engine Rotation
    208
  - Crankshaft
    208
  - Piston and Connecting Rods
    208
  - Camshaft and Drive
    209
  - Cylinder Head
    209
  - Valve Train
    209
  - Intake Manifold
    209
  - Lubrication System
    209
- Bearing Failures
  211
- Piston Failures
  212
  - Pre-Ignition
    212
  - Detonation
    213
- Engine Mounts
  214
- Intake Manifold
  216
  - Cleaning and Inspection
    216
  - Installation
    217
- Rocker Arm Cover
  216
  - Removal
    216
  - Installation
    216
- Rocker Arm/Push Rod
  219
  - Removal
    219
  - Cleaning and Inspection
    219
  - Installation
    219
- Valve Adjustment
  219
  - Engine Stopped
    219
  - Engine Running
    220
- Hydraulic Valve Lifters (Flat and Roller Lifter)
  221
  - Locating Noisy Lifters
    221
  - Removal
    222
  - Cleaning and Inspection
    222
  - Installation
    222
- Valve Stem Oil Seal/Valve Spring
  222
  - Removal - Head Installed
    222
  - Valve Assembly (Exploded View)
    224
  - Installation - Head Installed
    224
- Cylinder Head
  224
  - Removal
    224
  - Cleaning and Inspection
    225
  - Installation
    225
- Cylinder Head and Valve Conditioning
  226
  - Disassembly
    226
  - Cleaning
    226
  - Inspection
    226
  - Valve Guide Bore Repair
    227
  - Valve Springs - Checking Tension
    228
  - Rocker Arm Stud Replacement
    229
  - Valve Seat Repair
    229
  - Valve Grinding
    230
  - Reassembly
    230
    
    Dipstick Specifications
    233
    
    All Engines
    233
- Oil Pan
  234
  - Removal
    234
  - Installation
    234
- Oil Pump
  236
  - Removal
    236
  - Disassembly
    236
  - Cleaning and Inspection
    237
  - Reassembly
    237
  - Installation
    237
- Torsional Damper
  238
  - Removal
    238
  - Installation
    238
- Crankcase Front Cover
  239
  - Removal
    240
  - Cleaning and Inspection
    240
  - Installation
    240
- Crankcase Front Cover/Oil Seal
  239
  - Oil Seal Replacement (Without Removing Front Cover)
    239
- Flywheel
  240
  - Inspection
    241
  - Installation
    242
- Rear Main Oil Seal
  243
  - Removal
    243
  - Cleaning and Inspection
    243
  - Installation
    244
- Rear Main Oil Seal Retainer
  244
  - Removal
    244
  - Cleaning and Inspection
    244
    
    Main Bearings
    244
    
    Checking Clearances
    245
    
    Connecting Rod Bearings
    248
    
    Inspection and Replacement
    248
    
    Cylinder Block
    262
Electrical Systems

267
- Battery
  268
  - Battery Cable Recommendations
    268
- Identification
  268
- Lubricants/Sealants
  268
- Replacement Parts Warning
  268
- Torque Specifications
  268
- Direct Drive Starter Motor
  269
  - Specifications
    269
- Lubricants/Sealants
  269
- Positive Current Flow
  269
- Torque Specifications
  269
- Starting System Components
  270
- Starter Motor (Exploded View)
  271
- Periodic Inspection
  272
- Starter Motor Repair
  272
  - Removal
    272
  - Solenoid Switch
    272
  - Starter Motor Disassembly
    274
  - Cleaning and Inspection
    274
  - Armature Tests
    275
  - Field Coil Tests
    275
  - Loose Electrical Connections
    276
  - Turning the Commutator
    276
  - Reassembly
    276
  - Clearances
    277
  - Installation
    278
- (PG200, PG250 and PG260) Starter Motor
  279
  - Specifications
    279
  - Maintenance
    280
  - Testing
    280
  - Storage
    280
- Permanent Magnet Gear Reduction
  279
- Standard Starter Slave Solenoid
  281
  - Testing/Replacement
    281
- Starting System Components
  282
- Description
  283
- Positive Current Flow
  283
- And PG 250 Starter Motor (Exploded View)
  285
- And PG 250 Starter Motor Repair
  286
  - Removal
    286
  - Disassembly
    287
  - Cleaning and Inspection
    289
  - Armature Tests
    289
  - Armature Bearing (Commutator End)
    289
  - Gear Bearing
    290
  - Shaft Assembly Bearing
    290
  - Drive End Housing Bearing
    290
  - Brushes and Brush Holder
    291
  - Reassembly
    292
  - Installation
    294
- Periodic Inspection
  286
- Solenoid Switch
  286
- PG 260 Starter Motor
  295
  - Exploded View
    295
- Periodic Inspection
  296
- PG 260 Starter Motor Repair
  296
  - Removal
    296
  - Disassembly
    297
  - Cleaning and Inspection
    299
  - Armature Tests
    300
  - Brushes and Brush Holder
    300
  - Reassembly
    302
  - Clearances
    305
  - Installation
    305
- Solenoid Switch
  296
Electrical Systems

309
- For Information and Procedures on Trouble
  309
- Notice
  309
- Shooting, Refer to Section 1C
  309
- Specifications
  311
  - Coil
    311
  - Spark Plugs
    311
  - Firing Order
    311
  - Distributor Advance Curves
    312
- Repair
  315
  - Precautions
    315
  - Distributor Cap
    315
  - Rotor/Sensor Wheel
    316
  - Sensor
    317
  - Thunderbolt IV Ignition Module
    318
- Distributor Repair
  318
  - Removal
    318
  - Thunderbolt IV Exploded View
    319
  - Disassembly
    320
  - Reassembly
    320
- Distributor Installation
  321
  - Engine Not Disturbed
    321
  - Engine Disturbed
    321
- Thunderbolt IV Ignition Timing
  322
- Thunderbolt V Ignition System
  323
  - Identification
    323
- General Description
  324
  - Idle Speed Spark Control
    324
  - Acceleration Spark Advance
    324
  - Mean-Best-Timing (MBT) Spark Advance
    324
  - Over-Speed Control
    324
  - Knock Retard Spark Control
    324
- Thunderbolt V Spark Control Graph
  325
- Circuit Description
  326
  - Ignition Control Module
    326
  - Knock Control Module
    326
  - Ignition Control System Timing Lead
    326
- Ignition System Wiring Diagram
  327
- Timing and Idle Adjustment Procedures
  328
  - Setting Base Ignition Timing
    328
  - Adjusting Idle Mixture
    328
  - Adjusting Engine Idle Speed
    328
- Troubleshooting Thunderbolt V Ignition
  329
  - Ignition Control Module / Coil / Distributor
    329
  - Knock Control Module
    330
  - Spark Plugs
    331
  - Spark Plug Wires
    332
Electrical System

335
- Mando 55 and 65 Amp Alternator Identification
  336
- Replacement Parts Warning
  336
- Specifications
  336
- Tools/Sealants
  336
- Torque Specifications
  336
- Description
  337
- Precautions
  337
- Periodic Maintenance
  338
- System Components
  338
- Drive Belt Tension Adjustment
  339
  - V-Belt
    339
  - Serpentine Belt
    339
- Troubleshooting Tests (Alternator on Engine)
  340
  - Circuitry Test
    340
  - Current Output Test
    341
  - Voltage Output Test
    342
  - Exploded View
    345
- Alternator Repair
  346
  - Removal
    346
  - Disassembly
    346
  - Cleaning and Inspection
    349
  - Component Testing
    350
  - Reassembly
    353
- Installation
  355
- Battery Isolators
  356
  - Dual Battery Charging Systems Using a Battery Isolator
    356
- Battery Isolator
  357
Electrical System

361
- Identification
  362
- Special Information
  362
  - Lighting Options
    362
    
    Commodore and International Series
    362
    
    QSI Series
    363
- Gauges
  363
  - Oil, Fuel and Temperature
    363
    
    Testing
    363
  - Battery Gauge
    364
    
    Testing
    364
  - Cruiselog Meter
    365
    
    Testing
    365
  - Vacuum Gauge
    365
  - Speedometer
    365
    
    Calibration Chart
    365
  - Tachometer
    365
  - Gauge Replacement
    366
- Senders
  366
  - Oil Pressure
    366
    
    Dual Station Sender Identification
    366
    
    Testing
    366
  - Water Temperature
    367
    
    Dual Station Sender Identification
    367
    
    Removal
    367
    
    Testing
    367
    
    Installation
    368
  - Fuel Tank Sender
    368
    
    Flange Type
    368
    
    Capsule Type
    369
- Switches
  370
  - Ignition Key Switch
    370
    
    Testing
    370
  - Lanyard Stop Switches
    371
    
    Testing
    371
  - Start/Stop Switch
    372
    
    Testing
    372
- Audio Warning System
  372
  - Buzzer
    372
  - Oil Pressure Switch
    373
    
    Testing
    373
  - Water Temperature Switch
    373
    
    Removal
    373
    
    Testing
    374
    
    Installation
    376
  - Transmission Fluid Temperature Switch
    376
    
    Removal
    376
    
    Testing
    376
    
    Installation
    378
    
    Notice
    381
Electrical Systems

394
Fuel System

428
- Identification
  429
- Replacement Parts Warning
  429
- Specifications
  429
- Tools / Lubricants / Sealants
  429
- Torque Specifications
  429
  - Fuel Supply Connections
    429
- Fuel Delivery System
  430
  - Recommendations
    430
- Precautions
  430
- Fuel System Components
  431
- Water Separating Fuel Filter
  435
  - Replacement
    436
- Sight Tube
  436
  - Inspection
    436
- Mechanical Fuel Pump
  437
  - Replacement
    437
- Testing Mechanical Fuel Pump
  437
Fuel System

439
- Mercarb 2 BBL Carburetor
  440
  - Torque Specifications
    440
  - Tools
    440
  - Specifications
    440
- Exploded View
  441
- Identification
  443
- Important Service Information
  443
  - Flooding at Idle RPM
    443
  - Needle/Seat Change
    443
  - Adjustable Accelerator Pump Lever
    444
  - High Altitude Re-Jetting
    444
- Description
  444
- Maintenance
  445
  - Flame Arrestor with Carburetor Cover
    445
  - Fuel Inlet Filter
    446
  - Choke Inspection
    447
- Precautions
  445
- Adjustments
  447
  - Pump Rod
    447
  - Choke Setting
    448
  - Choke Unloader
    448
  - Preliminary Idle Speed and Mixture
    448
  - Final Idle Speed and Mixture
    449
- Repair
  450
  - Removal
    450
  - Installation
    450
  - Disassembly
    451
  - Cleaning and Inspection
    456
  - Reassembly
    457
Fuel Systems

468
- Carburetor Adjustment Specifications
  470
- Carburetor Specifications
  470
- Description
  471
- Maintenance
  471
  - Flame Arrestor
    471
  - Fuel Filter
    472
- Precautions
  471
- Adjustments
  473
  - Accelerator Pump
    473
  - Air Valve Dashpot
    474
  - Air Valve Spring Windup
    474
  - Float Level
    474
  - Choke Coil Rod
    475
  - Vacuum Break
    476
  - Preliminary Idle Speed and Mixture
    477
  - Final Idle Speed and Mixture
    477
- Repair
  478
  - Removal
    478
  - Installation
    480
  - Disassembly
    483
  - Cleaning and Inspection
    487
  - Reassembly
    489
Fuel Systems

498
- Identification
  499
- Replacement Parts Warning
  499
- Tools
  499
  - Carburetor Adjustment Specifications
    501
- Torque Specifications
  499
- Description
  502
- Precautions
  502
- Important Service Information
  503
- Maintenance
  505
  - Flame Arrestor
    505
  - Fuel Filter
    506
- Adjustments
  507
  - Accelerator Pump
    507
  - Choke Pull-Off
    508
  - Float Drop
    508
  - Float Level
    509
- Idle Speed and Mixture Adjustments
  510
  - Thunderbolt IV Equipped Engines
    510
  - Thunderbolt V Equipped Engines
    512
- Repair
  513
  - Removal
    513
  - Installation
    514
  - Exploded View
    516
  - Cleaning and Inspection
    526
  - Reassembly
    527
Fuel Systems

539
Fuel Systems

728
- Identification
  729
- Replacement Parts Warning
  729
- Special Tools
  729
- Torque Specifications
  729
- Carburetor Adjustment Specifications
  730
- Carburetor Specifications
  730
- Engine Specifications
  730
- Description
  731
- Special Notes
  731
  - Carburetor Top Cover
    731
  - Sealed Idle Mixture Screws
    731
  - Metering Assembly
    732
    
    Metering Jets
    732
    
    Piston Assembly Cover Is Higher
    733
- Precautions
  733
- Maintenance
  734
  - Flame Arrestor
    734
  - Fuel Filter
    734
  - Positive Crankcase Ventilation (PCV)
    734
- Troubleshooting
  735
  - Checking Ported Vacuum Switch
    735
    
    And Carburetor Vacuum Circuit for Correct Operation
    735
- Service Procedures
  736
  - Checking Positive Crankcase
    736
    
    Ventilation (PCV) Valve
    736
  - Removing Seals from Idle Mixture Screws
    737
  - Installing New Seals
    737
  - Carburetor Installation
    737
  - Ported Vacuum Switch Installation
    738
  - Emissions System Connections
    739
  - Propane Assisted Idle Set Procedure
    740
- Emissions Testing
  742
- Test Equipment
  742
Cooling System

745
- MCM 350 CID / 5.7L
  746
  - Torque Specifications
    746
  - Tools/Lubricants/Sealants
    746
  - Specifications
    746
- Seawater Inlet Recommendations
  747
- Seawater Pickups
  748
  - Thru-Hull Mounted
    748
  - Transom Mounted
    748
- Sea Strainer (Quicksilver)
  749
  - Removal
    749
  - Installation
    750
- Stern Drive Unit Seawater Pickup Pump Output Test
  751
- Stern Drive Unit Seawater Pickup Pump Repairs
  752
- Water Circulating Pump Replacement
  752
  - Removal
    752
  - Cleaning and Inspection
    752
  - Installation
    752
- Flushing Seawater Cooling System
  753
  - Engines with Stern Drive Seawater
    753
  - Pickup Pump
    753
  - Check/Clean Seawater Strainer
    753
- Thermostat
  754
  - Removal
    754
  - Testing
    755
  - Installation
    756
- Draining Seawater Cooling System
  757
  - Draining Precautions
    757
  - (MCM) Stern Drive Drain Location
    760
  - MIE (Inboard) Models
    761
- Auxiliary Hot Water Heater Installation
  763
- Water Flow Diagrams
  765
  - MCM Alpha
    765
  - MCM Alpha Gen+ with Cool Fuel System
    766
  - MCM Bravo
    767
  - MCM Bravo with Cool Fuel System
    768
  - MIE Inboard Models
    769
  - MIE Inboard with Cool Fuel System
    770
Cooling System

774
- 305/350 CID / 5.0L/5.7L
  775
- Water Flow Diagrams
  776
  - Engines with Coolant Flow Thru Exhaust
    776
  - Engines with Raw Water Flow Thru Exhaust Manifolds
    777
- Description
  778
- Seawater Pickup Pump (if Equipped)
  778
  - Maintenance
    778
  - Stern Drive Unit Seawater Pickup Pump
    778
  - Belt Driven Seawater Pickup Pump
    778
  - Maintaining Coolant Level
    791
- Pressure Cap Maintenance
  791
- Heat Exchanger Repair
  792
- Testing Closed Cooling System
  792
  - Testing Coolant for Alkalinity
    792
  - Pressure Testing System
    793
  - Testing for Cylinder Head Gasket Leak
    794
  - Testing Heat Exchanger
    794
  - Testing Pressure Cap
    794
- Thermostat
  795
  - Removal
    795
  - Testing
    797
  - Installation
    798
- Changing Coolant
  800
  - Closed Cooling Section
    800
  - Coolant Recommendations
    800
  - Change Intervals
    800
  - Draining Instructions
    801
- Cleaning System
  801
  - Closed Cooling Section
    801
  - Seawater Section
    801
  - Flushing Seawater Section of Closed Cooling System
    802
  - Draining Seawater Section of Closed Cooling System
    804
    
    Draining Precautions
    804
- Filling Closed Cooling Section
  806
  - Maintaining Closed Cooling System
    807
  - Coolant
    807
  - Checking Coolant for Alkalinity
    808
  - Changing Coolant
    808
  - Pressure Cap Maintenance
    811
  - Flushing Seawater Section
    812
  - Cleaning Seawater Section of Heat Exchanger and Fluid Coolers
    813
  - Cleaning Closed Cooling Section
    814
  - Cold Weather or Extended Storage
    815
    
    Seawater Section Draining Instructions
    815
    
    Serpentine Drive Belt Adjustment
    818
  - Auxiliary Hot Water Heater Installation
    819
Exhaust System

824
- Exhaust System Requirements
  825
  - Determining if Exhaust Elbow Risers
    825
  - Are Required
    825
  - MCM (Stern Drive) Engines with Thru
    825
  - Transom Exhaust
    825
  - MIE (Inboard) Engines
    826
  - Exhaust Hose Connection
    826
- Exhaust Tube Requirements
  827
Exhaust System

845
- Lubricants/Sealants/Adhesives
  846
  - Shutter Replacement
    846
  - Component Replacement
    847
- Torque Specifications
  846
- Below Swim Platform Exhaust Pipe Kit
  848
  - Modifying Swim Platform Exhaust Pipe, if Required
    849
- Thru-Transom Exhaust
  848
  - Shutter Replacement
    848
  - Component Replacement
    848
- Silent Choice Exhaust System
  849
  - Exhaust Bellows Removal and Exhaust Tube Installation
    849
  - Air Tube Routing
    851
  - Maintenance
    851
- Exhaust Muffler Kit
  852
  - Cleaning and Inspection
    853
  - Installation
    853
  - Maintenance Instructions
    853
Drives

857
- Velvet Drive In-Line (71C and 72C) Specifications
  858
  - Transmission Ratios
    858
  - Torque Specifications
    858
  - Transmission Fluid Capacities
    859
  - Transmission Pressure Specifications
    859
  - Transmission Output Shaft Rolling Torque
    859
  - Transmission Fluid Specification
    859
- Important Information
  860
  - Shift Control and Cables
    860
  - Engine
    860
  - Transmission
    860
  - Propeller
    860
  - Transmission Shift Lever
    861
- Checking Transmission Fluid Level
  861
- Shift Cable Adjustment
  861
- Changing Transmission Fluid
  862
  - Draining Transmission
    862
  - Filling Transmission
    863
- Removal and Installation
  864
- Pump Indexing
  865
- Pressure Test
  866
- Shift Lever Installation
  866
- Transmission Repair
  866
Drives

870
- Transmission Fluid Capacities
  872
- Transmission Fluid Specification
  872
- Transmission Output Shaft Rolling Torque
  872
- Transmission Pressure Specifications
  872
- Important Information
  873
  - Shift Control and Cables
    873
  - Engine
    873
  - Transmission
    873
  - Propeller
    873
  - Transmission Shift Lever
    874
- Checking Transmission Fluid Level
  874
- Shift Cable Adjustment
  874
- Changing Transmission Fluid
  875
  - Draining Transmission
    875
  - Filling Transmission
    876
- Removal and Installation
  877
- Pump Indexing
  878
- Pressure Test
  879
- Shift Lever Installation
  879
- Transmission Repair
  879
  - V-Drive
    879
Drives

883
- Specifications
  885
  - Transmission Fluid Specification
    885
  - Capacity
    885
  - Operating Specifications
    885
  - Transmission Ratios
    885
- General
  886
- Shift Cable Installation and Adjustment
  886
- Checking Transmission Fluid Level
  891
- Draining Transmission
  892
- Filling Transmission
  892
- Transmission Removal
  893
- Transmission Installation
  894
- Transmission Repair
  895
  - Disassembly
    895
  - Reassembly
    909
  - Final Assembly
    924
- Functional Test
  929

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Mercury 305 CID Service Manual

Mercury 305 CID Service Manual (6 pages)

Marine Engine 5.0L and 5.7L

Brand: Mercury | Category: Engine | Size: 0 MB

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