Mercury 6.2L MPI Manuals

Mercury 6.2L MPI Manuals

Manuals and User Guides for Mercury 6.2L MPI. We have 1 Mercury 6.2L MPI manual available for free PDF download: Manual

Mercury 6.2L MPI Manual

Mercury 6.2L MPI Manual (121 pages)

Brand: Mercury | Category: Engine | Size: 7 MB

Table of Contents

Read this Manual Thoroughly
1
Table of Contents
3
Adaptive Speed Control (ASC)
8
Additional Operation Instructions for Joystick Piloting Sterndrive (JPS)
8
Identification
8
Lanyard Stop Switch
11
- Keep the Lanyard Stop Switch and Lanyard Cord in Good Operating Condition
  12
Instrumentation
12
- Vesselview
  12
- Smartcraft Digital Instruments
  12
- System Link Digital Instruments
  13
Remote Controls (Non-DTS Models)
14
- Remote Control Features-Non-DTS
  14
  - Gear Shifting
    14
Remote Controls (DTS Models)
15
Power Trim
22
- Single Engine Trim/Trailer
  23
- Dual Engine Trim/Trailer
  23
Electrical System Overload Protection
23
Visual and Audio Warning Systems
25
- Service Engine Light and OBD-M MIL Kit
  25
  - Audio Warning System
    26
  - Caution
    26
  - Critical
    26
  - Nonconfigured Alarm-DTS Only
    26
  - Testing the OBD-M Malfunction Indicator Lamp (MIL)
    26
  - Guardian Strategy
    27
  - Testing the Audio Warning System
    27
Additional Operation Instructions for Joystick Piloting Sterndrive (JPS)
30
Safe Boating Recommendations
30
Carbon Monoxide Exposure
31
- Be Alert to Carbon Monoxide Poisoning
  31
- Stay Clear of Exhaust Areas
  31
- Good Ventilation
  31
- Poor Ventilation
  32
Basic Boat Operation
32
- Launching and Boat Operation
  32
Protecting People in the Water
35
- While You Are Cruising
  35
- While Boat Is Stationary
  35
Section 2 - on the Water

35
- High-Speed and High-Performance Operation
  35
- Passenger Safety in Pontoon Boats and Deck Boats
  35
  - Boats Having an Open Front Deck
    35
  - Boats with Front-Mounted, Raised Pedestal Fishing Seats
    35
- Wave and Wake Jumping
  36
- Impact with Underwater Hazards
  36
  - Drive Unit Impact Protection
    37
- Operating with Low Water Inlets in Shallow Water
  37
- Conditions Affecting Operation
  37
  - Weight Distribution (Passengers and Gear) Inside the Boat
    37
  - The Bottom of the Boat
    38
  - Cavitation
    38
  - Ventilation
    38
  - Elevation and Climate
    38
  - Propeller Selection
    38
    
    General Information
    38
    
    Engine RPM Limiter
    39
- Getting Started
  39
- Fuel Requirements
  42
- Engine Oil
  42
- Engine Specifications
  43
  - L MPI Engine Specifications
    43
  - L MPI Engine Specifications
    44
- Fluid Specifications
  44
  - Engine
    44
  - Alpha Sterndrive
    45
  - Bravo Sterndrives
    45
  - Power-Assisted Steering and Power Trim Fluids
    45
    
    Approved Power Trim Fluids
    45
    
    Approved Power-Assisted Steering Fluids
    45
- Service Decals
  48
- Additional Operation Instructions for Joystick Piloting Sterndrive (JPS)
  49
- Owner/Operator Responsibilities
  49
- Dealer Responsibilities
  49
- Maintenance
  49
- Do-It-Yourself Maintenance Suggestions
  50
- Inspection
  50
- Mercruiser Gas Sterndrive Inspection and Maintenance Schedule
  50
  - Daily Checks
    50
  - After each Use
    51
  - Weekly Checks
    51
  - Every Two Months or 50 Hours
    51
  - Annually or 100 Hours
    51
  - Three Years or 300 Hours
    51
  - Five Years or 500 Hours
    52
- Engine Oil
  52
  - Checking
    52
    
    Filling
    52
    
    Oil Level-Overfilled
    52
    
    Changing Oil and Filter
    53
    
    Engine Oil Drain Pump
    53
    
    Changing Filter
    54
- Power Steering Fluid
  54
  - Checking
    54
Section 4 - Maintenance

54
- Filling
  55
- Changing
  55
- Engine Coolant - Closed-Cooling
  55
  - Checking
    55
  - Filling
    56
  - Changing
    56
- Alpha Sterndrive Gear Lube
  57
  - Checking
    57
  - Filling
    57
  - Changing
    57
- Bravo Sterndrive Gear Lube
  58
  - Checking
    58
  - Filling
    59
  - Changing
    59
- Power Trim Fluid
  61
  - Checking
    61
  - Filling
    61
  - Changing
    61
- Battery
  61
  - Auxiliary Batteries
    61
  - Multiple EFI Engine Battery Precautions
    62
- Flame Arrestor
  62
- Changing the Positive Crankcase Ventilation (PCV) Valve
  64
  - Section 4 - Maintenance
    64
- Fuel System Maintenance
  65
  - Fuel System
    65
  - Fuel Line Inspection
    65
  - Water-Separating Fuel Filter
    65
    
    Filter Housing Removal
    65
    
    Draining the Filter Housing
    66
    
    Filter Housing Installation
    66
    
    Fuel Filter Inspection
    66
- Lubrication
  67
- Propellers
  70
- Serpentine Drive Belt
  75
  - Serpentine Drive Belt Routing
    75
  - Serpentine Belt Failure Identification
    76
  - Checking
    77
  - Replacing
    78
- Corrosion Protection
  78
- Important Information about Flushing Procedures
  85
  - Flushing Attachments
    85
- Flushing the Power Package (Alpha Models)
  85
  - Alpha Models with Standard Cooling
    85
    
    Sterndrive Water Pickups
    85
    
    Alpha Models with Closed Cooling
    86
    
    Sterndrive Water Pickups
    87
    
    Flushing Attachments
    88
    
    Flushing the Power Package-Bravo Models
    88
    
    Sterndrive Water Pickups
    89
    
    Alternative Water Pickups
    90
    
    Models Using the Sterndrive Water Pickup
    91
    
    Seacore Power Package Flushing Procedure
    91
    
    Section 5 - Storage
    95
- Draining the Seawater System
  96
- Diagnosing EFI Problems
  106
- Diagnosing DTS Problems
  106
- Additional Operation Instructions for Joystick Piloting Sterndrive (JPS)
  106
- Engine Guardian System
  106
- Troubleshooting Charts
  106
- Owner Service Assistance
  112
  - Local Repair Service
    112
  - Service Away from Home
    112
  - Stolen Power Package
    112
  - Attention Required after Submersion
    112
  - Replacement Service Parts
    112
  - Parts and Accessories Inquiries
    112
  - Resolving a Problem
    112
    
    Contact Information for Mercury Marine Customer Service
    113
    
    Customer Service Literature
    113
    
    English Language
    113
    
    Ordering Literature
    114
    
    Other Languages
    114
    
    Outside the United States and Canada
    114
    
    United States and Canada
    114
- Predelivery Inspection (PDI)
  116
  - Section 8 - Checklists
    116
  - Customer Delivery Inspection (CDI)
    117
  - Section 9 - Maintenance Log
    119
- Scheduled Maintenance Log
  120
  - Vessel Maintenance Notes
    121

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