Brake Disc Inspection; Caliper Reassembly And Remounting - Suzuki DL650 Service Manual

7-74 CHASSIS
BRAKE DISC INSPECTION
Inspect the rear brake disc in the same manner as the front
brake disc. ( W 7 - 6 5 )
Service Limit
Rear disc thickness: 5 mm (0.20 in)
Rear disc runout: 0.30 mm (0.012 in)
*
Brake disc removal (-7-37)
*
Brake disc installation (-7-42)
CALIPER REASSEMBLY AND REMOUNTING
Reassemble and remount the caliper in the reverse order of
removal and disassembly. Pay attention to the following points:
mm5i-j
*
Wash the caliper components with fresh brake fluid
before reassembly. Never use cleaning solvent or
gasoline to wash them.
*
Apply brake fluid to the caliper bore and piston to be
inserted into the bore.
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Specification and Classification: DOT 4
PISTON SEAL
Install the piston seals as shown in the illustration.
Install the piston to the caliper.
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Dust seal
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Piston seal
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Caliper
BRAKE CALIPER SLIDING PIN
Install the boot
0.
Apply SUZUKl SILICONE GREASE to the inside of the boot.
99000-251 00: SUZUKl SILICONE GREASE
Install the spacer
@.