Conrod And Crankshaft - Suzuki DL650 Service Manual

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ENGINE 3-53
OVERSIZE OIL RING
The following two types of oversize oil rings are available as
optional parts.
They bear the following identification marks.
SIZE
Measure the outside diameter to identify the size.
@
Oil ring spacer
@
Paint
STD
0.5 mm O.S.
PISTON PINS AND PIN BORE
Measure the piston pin bore inside diameter using the small
bore gauge.
If the measurement is out of specifications replace the piston.
Piston pin bore I.D.
Service Limit: 20.030 mm (0.7886 in)
09900-20602: Dial gauge (111 000 mm)
09900-22403: Small bore gauge (1 8
-
35 mm)
COLOR
Measure the piston pin outside diameter at three positions using
the micrometer.
If any of the measurements are out of specification, replace the
piston pin.
Piston pin O.D.
Service Limit: 19.98 mm (0.7866 in)
09900-20205: Micrometer (0
-
25 mm)
SIDE RAIL
NIL
BLUE
CONROD AND CRANKSHAFT
CONROD SMALL END I.D.
Using a small bore gauge, measure the inside diameter of the
conrod small end.
Conrod small end I.D.
Service Limit: 20.040 mm (0.7890 in)
09900-20602: Dial gauge (111 000 mm, 1 mm)
09900-22403: Small bore gauge (18
-
35 mm)
If the inside diameter of the conrod small end exceeds the limit,
replace the conrod.
SPACER
RED
BLUE

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2004 dl650k4Dl 650 2004

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