Drive Clutch Assembly - Polaris RZR 900 2017 Service Manual

PVT SYSTEM

DRIVE CLUTCH ASSEMBLY

Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure marks that were made during disassembly are
aligned during each phase of assembly.
1. Install the shift weights, bolts and nuts onto the
moveable sheave. Torque shift weight bolts to
specification.
TORQUE
Shift Weight Fasteners:
20 in-lb (2 Nm)
2. Install the non-braking needle bearing
w
washers and the spacer
e
sheave .
3. Install moveable sheave onto stationary sheave shaft.
Be sure the moveable sheave slides freely on the
spacer.
4. Apply 0.4 mL of Loctite® 620™ and 0.4 mL of
Loctite® 7088™ Primer in 90° apart in vertical stripes
to the shaft threads.
6.22
CAUTION
q
, the two
r
onto the stationary
5. Install the spider assembly onto the shaft threads. Be
sure all of the alignment marks
t
Moveable Sheave Asm
y
Jam Nut
u
Spider
6. Install clutch onto holding fixture and secure in a
bench vice. Tighten the spider
Tool. Torque spider to specification.
Holding Fixture: PN 2871358-A
Clutch Spider Tool: PN 2870341
290 ft-lb (393 Nm) (Apply 0.4 mL Loctite® 620™)
7. Apply 0.1mL of Loctite® 620™ and 0.1mL of Loctite®
7088™ Primer in 90° apart to the threads of the
spider jamb nut. Install spider jamb nut onto
stationary shaft threads.
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
i
are in alignment.
o
using Clutch Spider
TORQUE
Spider Assembly:
© Copyright Polaris Industries Inc.