Camshaft / Camshaft Bore Inspection (1000) - Polaris RZR 900 2017 Service Manual

ENGINE / COOLING SYSTEM
CAMSHAFT / CAMSHAFT BORE INSPEC-
TION (1000)
Inspect all main journals and cam lobes as described
below and compare to specifications. Replace camshaft
(s) or cylinder head if worn beyond service limit or if any
surface is pitted or damaged.
1. Visually inspect each cam lobe for wear or damage.
2. Measure the height of each cam lobe from the base
circle to highest point on the lobe using a
micrometer. Compare to specification.
NOTICE
Replace camshafts if damaged or if any part is worn
past the service limit.
MEASUREMENT
Camshaft Lobe Height:
1.5390 - 1.5429" (39.09 - 39.19 mm)
Service Limit:
1.5370" (39.04 mm)
Exhaust:
1.5142 - 1.5181" (38.46 - 38.56 mm)
Service Limit:
1.5122" (38.41 mm)
3. Visually inspect each camshaft journal for scoring,
wear or damage.
3.94
Intake:
4. Measure the diameter of the camshaft journals using
a micrometer. Compare to specification.
Replace camshafts if damaged or if any part is worn
.9036 - .9055" (22.954 - 22.999 mm)
5. Temporarily install the camshaft carriers to measure
the camshaft bore. Torque bolts in sequence to
specification. Replace cylinder head if worn.
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
NOTICE
past the service limit.
MEASUREMENT
Camshaft Journal O.D.:
Service Limit:
.9033" (22.944 mm)
TORQUE
Camshaft Carrier Bolts:
7 ft-lb (10 Nm)
© Copyright Polaris Industries Inc.