Page 1 2020 RZR S 1000 TRACTOR Owner's Manual for Maintenance and Safety...
Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone. Downloaded from ManualsNet.com search engine...
Page 3 2020 RZR® Tractor Owner’s Manual S 1000 Downloaded from ManualsNet.com search engine...
Page 4 POLARIS® and RZR® are trademarks of POLARIS Industries Inc. Copyright 2019 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
Page 7: Table Of Contents
Specifications ....165 Polaris Products ....169 Troubleshooting .
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Page 9: Introduction
Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
Page 10 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Page 11: Safety
SAFETY SAFETY TRAINING Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course. For more information about safety, contact an authorized POLARIS dealer or visit the POLARIS web site at www.polaris.com.
Page 12 SAFETY SAFE RIDING GEAR Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over- the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury. RIDER COMFORT Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area.
Page 13 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
Page 14 If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.
Page 15 SAFETY GENERAL ALERTS 7183307 7185803 7183322 7185156 7184992 • Always read the owner’s manual. • Always use the cab nets or doors. • Lubricate as recommended. • Avoid exhibition driving. • Always wear seat belts. • This vehicle is approved for on-road operation.
Page 16 SAFETY LOAD / TIRE PRESSURE / PASSENGER ALERT Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner’s manual. Never carry or transport fuel on this vehicle. Label Location: In the cargo box. RZR S RZR S4 Maximum Cargo...
Page 17 CAUTION Use a Polaris approved air filter . The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled.
Page 18 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
Page 19 SAFETY USING ALCOHOL OR DRUGS Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never drink alcohol or use drugs or medications before or while operating this vehicle. ROLLOVERS A rollover can result in serious injury or death. Avoid operating in a manner that could result in a rollover.
Page 20 SAFETY SEAT BELTS Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.
Page 21 SAFETY FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the Pre- Ride Inspection outlined in the Operation chapter before each use of your vehicle to make sure it's in safe operating condition.
Page 22 SAFETY OPERATING WITH A LOAD ON THE VEHICLE The weight of both cargo and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
Page 23 SAFETY OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and experience and your passengers’ skills and experience. TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accident or rollover.
Page 24 SAFETY DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual. See the Driving Downhill section for details. CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover.
Page 25 SAFETY IMPROPER TIRE MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in this owner's manual and on safety labels. SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover.
Page 26 SAFETY OPERATING ON FROZEN BODIES OF WATER Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, and your cargo, together with any other vehicles in your party.
Page 27 SAFETY REFUELING Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always turn off the engine when refueling. • Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.
Page 28 SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.
Page 29: Features And Controls
FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Cargo Box Cab Door ROPS Frame Mirror Fuel Tank Cap Steering Wheel Radiators Tie-Down Points (4 corners) Brake Pedal Throttle Pedal Gear Selector Passenger Hand Hold Downloaded from ManualsNet.com search engine...
Page 30 FEATURES AND CONTROLS SWITCHES Hazard Switch Ignition Switch AWD Switch 12V Accessory Outlet Instrument Cluster AUXILIARY OUTLETS The vehicle is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second outlet (if equipped) is in the rear passenger area. Use the outlets to power an auxiliary light or other optional accessories.
Page 31 FEATURES AND CONTROLS IGNITION SWITCH / LIGHT SWITCH Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position. Turn the key to the OFF position to stop the engine. Electrical circuits are off.
Page 32 FEATURES AND CONTROLS TURN SIGNAL LEVER Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride. The key must be in the ON position to activate the turn signals. Move the turn signal lever downward to signal a left turn.
Page 33 EPS has shut down. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Page 34 FEATURES AND CONTROLS SEATS NOTE These seats are designed for this tractor model. Replacement with different seats is not possible. Before operating the vehicle, always push down on all seat backs to ensure the latches are secure. SEAT ADJUSTMENTS The driver’s seat is equipped with an adjustment lever and adjustment knob for optimal spacing.
Page 35 FEATURES AND CONTROLS 3. Lift the seat upward to remove it from the vehicle. 4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the front edge of the seat slide under the seat retainer bar. 5.
Page 36 FEATURES AND CONTROLS PASSENGER HAND HOLD Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments. 1. Remove the retainer from the end of the adjustment pin 2.
Page 37 FEATURES AND CONTROLS FUEL CAP The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane.
Page 38 POLARIS dealer or qualified person. SEAT BELTS This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.
Page 39 If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer or other authorized person. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.
Page 40 Do not attempt to shift gears with engine speed above idle or while the vehicle is moving. Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer or qualified person can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
Page 41 FEATURES AND CONTROLS BRAKE AND THROTTLE PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
Page 42 FEATURES AND CONTROLS PARK BRAKE LEVER (IF EQUIPPED) Always apply the service brakes before engaging or releasing the park brake. To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, engine speed is limited.
Page 43 FEATURES AND CONTROLS HITCHES WARNING Whenever the vehicle is towing, always stay clear of the area between the vehicle and the towed object. REAR HITCH Use the rear hitch for towing a trailer. REAR HITCH SPECIFICATIONS Material S355J2+N Fasteners Metal pin with security cotter pin Weld Length and Positions 4 mm fillet, all around Maximum Vertical Load...
Page 44 FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch, remove the cotter pin and hitch pin . Remove the hitch, then reinstall the hitch pin and secure the cotter pin 2. To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin 3.
Page 45 ROLLOVER PROTECTIVE STRUCTURE (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets OECD Code 4 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the vehicle.
Page 46 FEATURES AND CONTROLS ENGAGING AWD The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off.
Page 47 FEATURES AND CONTROLS LOCKING/UNLOCKING THE DIFFERENTIAL (IF EQUIPPED) NOTICE Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential. Locking the differential in slippery or low traction conditions helps improve traction.
Page 48 FEATURES AND CONTROLS INSTRUMENT CLUSTER High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Speedometer Indicator Lamps Rider Information Center...
Page 49 ON position. If the light remains on, the EPS system is inoperative. See your EPS Warning POLARIS dealer, or other qualified person, as (if equipped) soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Page 50 FEATURES AND CONTROLS RIDER INFORMATION CENTER The rider information center is located in the instrument cluster. All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer.
Page 51 FEATURES AND CONTROLS Clock The clock displays time in a 12-hour or 24-hour format. Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your dealer can provide scheduled maintenance. 4x4 Indicator This indicator illuminates when the 4X4 system is engaged (switch is on 4X4).
Page 52 FEATURES AND CONTROLS CLOCK MODE The clock must be reset any time the battery has been disconnected or discharged. To set the clock time, do the following: 1. Turn the key to the ON position. Use the MODE button to toggle to the odometer display.
Page 53 DIAGNOSTIC DISPLAY MODE The EFI diagnostic display mode is for informational purposes only. Your POLARIS dealer or qualified person can provide for all major repairs. The diagnostic mode is accessible only when the check engine warning indicator activates after the key has been turned on. Leave the key on if you want to view the active code (failure code).
Page 54 4. Press the MODE button to advance to the next error code. 5. Press and hold the MODE button to exit the diagnostics code menu. 6. Your authorized POLARIS dealer or qualified person can provide code details and diagnosis. Downloaded from ManualsNet.com...
Page 55 FEATURES AND CONTROLS INSTRUMENT CLUSTER DIGITAL GAUGE (IF EQUIPPED) The instrument cluster displays critical vehicle information to the user. Reference the following page for display functions and descriptions. NOTE Some features are not applicable to all models. The use of a high pressure washer may damage the instrument cluster.
Page 56 Refuel immediately. 5. Service Indicator – A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See the Maintenance Chart Tables section for more information.
Page 57 FEATURES AND CONTROLS LAMP INDICATES CONDITION Engine Hot This lamp illuminates to indicate an overheated engine. If the indicator flashes, a severe overheating condition exists. Neutral This lamp when the transmission is in neutral and the ignition key is on the ON position. Helmet / Seat This lamp flashes for several seconds when Belt...
Page 58 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1. Display Area 1 options: • Speed • RPM • Engine Temperature • Ambient Temperature (optional) Downloaded from ManualsNet.com search engine...
Page 59 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the UP/DOWN buttons to change the information displayed in Area 2. Display Area 2 options: • Odometer • Ambiant Temperature (optional) • Trip 1 • RPM • Trip 2 • Engine Hours • Voltage •...
Page 60 FEATURES AND CONTROLS OPTIONS MENU NOTES Units - Temp Select between°F and °C Clock Select between 12H or 24H, and set time Backlight Color Select between Blue or Red Backlight Level Set backlight brightness level Service Hours View/Set Service hours Exit Menu Exit RIDER INFORMATION CENTER...
Page 61 DIAGNOSTIC DISPLAY MODE The EFI diagnostic display mode is for informational purposes only. Your POLARIS dealer can provide for all major repairs. The diagnostic mode is accessible only when the check engine warning indicator activates after the key has been turned on. Leave the key on if you want to view the active code (failure code).
Page 62 UP or DOWN arrows to access the DIAGCODE option. 2. Use the UP or DOWN arrows to display active and historic fault codes. 3. Your authorized POLARIS dealer can provide code details and diagnosis. NOTE Stored fault codes are cleared from the gauge during a power cycle. Fault codes must be retrieved from the gauge before turning key to the OFF position.
Page 63 The Bluetooth icon will begin to blink. 3. Find and select Polaris Gauge on your phone’s Bluetooth menu or prompt. Pairing should occur momentarily. Pairing mode will continue for up to 90 seconds or if you exit the BT PAIR menu.
Page 64 FEATURES AND CONTROLS SAFEGUARDS • If a text message is received while the vehicle is moving faster than 2 KPH, only the sender’s name is shown onscreen. • If you are browsing any of the Bluetooth menus and the vehicle starts to move faster than 2 KPH, the menu will automatically display VEHICLE MOVING.
Page 65 FEATURES AND CONTROLS DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load: There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in the chart.
Page 66 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Vehicle Speed Data Valid But Above Normal Operational Range - Most Sensor Severe Level Data Valid But Below Normal Operational Range - Most Severe Level Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source...
Page 67 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Mechanical System Not Responding Or Out Of Adjustment Abnormal Rate Of Change Intake Air Data Erratic, Intermittent Or Temperature Sensor Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Abnormal Rate Of Change Data Valid But Above Normal...
Page 68 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION System Power Data Valid But Above Normal Operational Range - Most Severe Level Data Valid But Below Normal Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Data Valid But Above Normal Operating Range - Moderately...
Page 69 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or Shorted To Low Source Abnormal Update Rate ECU Memory Bad Intelligent Device Or Component Out Of Calibration Calibration Out Of Calibration Crankshaft Position Data Erratic, Intermittent Or Sensor Incorrect Abnormal Frequency Or Pulse Width Or Period Injector 1 (Front)
Page 70 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or 1347 Shorted To Low Source Current Below Normal Or Open 1347 Circuit Oxygen Sensor 1 Data Erratic, Intermittent Or 3056 Incorrect Voltage Above Normal, Or 3056 Shorted To High Source Voltage Below Normal, Or 3056 Shorted To Low Source...
Page 71 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Voltage Above Normal, Or 3598 Shorted To High Source Voltage Below Normal, Or 3598 Shorted To Low Source Data Valid But Above Normal 3598 Operating Range - Moderately Severe Level Data Valid But Below Normal 3598 Operating Range - Moderately Severe Level...
Page 72 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Data Valid But Below Normal 520198 Operational Range - Most Severe Level Data Erratic, Intermittent Or 520198 Incorrect 520198 Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or 520198 Shorted To Low Source Abnormal Rate Of Change 520198 Out Of Calibration...
Page 73 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Accelerator Condition Exists 520275 Position/Brake Position Interaction Throttle Position Data Erratic, Intermittent Or 520276 Sensor (1 or 2 Incorrect Indeterminable) Bad Intelligent Device Or 520276 Component Throttle Body 520277 Data Erratic, Intermittent Or Control - Power Incorrect Stage...
Page 74 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Throttle Body Data Erratic, Intermittent Or 520283 Control Incorrect Voltage Above Normal, Or 520283 Shorted To High Source Voltage Below Normal, Or 520283 Shorted To Low Source Throttle Body Condition Exists 520284 Control - Position Deviation Fault ECU Monitoring Condition Exists...
Page 75 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Idle Fuel Correction Data Valid But Above Normal 520342 Operating Range - Least Severe Bank 1 Data Valid But Below Normal 520342 Operating Range - Least Severe Adaptive Fuel Data Valid But Above Normal 520344 Correction Bank 1 Operating Range - Least Severe...
Page 76 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Condition Exists 520229 EPAS Power Save Condition Exists 520231 Condition EPS SEPIC Voltage Voltage Above Normal, Or 524086 Error Shorted To High Source 524086 Voltage Below Normal, Or Shorted To Low Source Calibration CRC Checksum/CRC Error Steering Torque Full Torque Sensor Out of Range...
Page 77 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPAS Power Save 5 minute time out 520231 ECU Memory EEPROM Communication Error Application CRC Error VGD Low VGD Low 524086 Absolute Position Absolute Position Sensor Out of 1807 Sensor Range 1807 Absolute Position Sensor Not Calibrated Suspension Control Module Vehicle Speed...
Page 78 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or Shorted To Low Source Valve Driver Rear Voltage Above Normal, Or 516109 Right Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Shock Valve Power 516110 Voltage Above Normal, Or Supply Relay Driver Shorted To High Source...
Page 79 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION CAN Message PGN Abnormal Update Rate 516118 65314 SW Version & HW Data Erratic, Intermittent Or 516119 Version Mismatch Incorrect CAN Message PGN Abnormal Update Rate 516120 65265 CAN Message PGN Abnormal Update Rate 516121 61445 Steering Angle...
Page 80 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Raw Brake Switch Data Erratic, Intermittent Or 520572 Status Incorrect Normalized Data Erratic, Intermittent Or 520574 Accelerator Pedal Incorrect Position Engine Speed Data Data Erratic, Intermittent Or 524000 Incorrect Steering Angle Input Data Erratic, Intermittent Or 524114 Incorrect Downloaded from...
Page 81: Operation
VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. Clutch and drive belt break-in periods vary depending on operating conditions.
Page 82 OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
Page 83 OPERATION PRE-RIDE INSPECTION Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. ITEM REMARKS Brake system/pedal Ensure proper operation...
Page 84 OPERATION ITEM REMARKS Seat Belts Check length of belt for damage, page 37 check latches for proper operation Cab Doors Check doors and latches for wear page 36 or damage. Mirrors Adjust for best side/rear vision. page 31 Horn Ensure operation. page 29 Turn Signal Ensure operation of all signal...
Page 85 4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 5. Never operate with accessories not approved by POLARIS for use on this vehicle. 6. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.
Page 86 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well-ventilated area. 2. Sit in the driver's seat and fasten the seat belt. Always make sure all cab doors are closed and latched when riding in this vehicle. 3.
Page 87 OPERATION 3. Turn the engine off. 4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. 5. Engage the park brake (if equipped). BRAKING 1. Release the throttle pedal completely. When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.
Page 88 OPERATION PARKING ON AN INCLINE A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. Apply the brakes. 2. Place the transmission in PARK. 3. Engage the park brake. 4.
Page 89 OPERATION 9. Sit in the driver’s seat and fasten the seat belt. 10. Place the transmission in PARK. 11. Start the engine. 12. Apply the brakes and shift into low gear. 13. Check your surroundings and determine your path of travel. 14.
Page 90 OPERATION 5. Make sure the passenger is at least 12 years of age. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold. 6.
Page 91 OPERATION 6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill. 7. If the vehicle stalls while climbing a hill, apply the brakes. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
Page 92 OPERATION DRIVING DOWNHILL Whenever descending a hill, follow these precautions: 1. Avoid excessively steep hills. 2. Slow down. Never travel down a hill at high speed. 3. Always check the terrain carefully before descending a hill. Never drive on hills with excessively slippery or loose surfaces. 4.
Page 93 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
Page 94 OPERATION 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid making sharp turns. DRIVING ON SLIPPERY SURFACES When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions: 1.
Page 95 OPERATION DRIVING THROUGH WATER Your vehicle can operate through water with a maximum recommended depth equal to floor level . Follow these precautions when operating through water: 1. Determine water depth and current before entering water. 2. Choose a crossing where the water level is lowest and where both banks have gradual inclines.
Page 96 Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo. Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo.
Page 97 OPERATION WARNING OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.
Page 98 OPERATION TOWING WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability. This RZR vehicle can tow vehicles ONLY of equal or lesser size and weight. When towing a disabled RZR vehicle, place the disabled vehicle’s transmission in neutral.
Page 99: Winch Guide
WINCH GUIDE WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
Page 100 WINCH GUIDE b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to feed and rewind the cable evenly before continuing the winch operation. 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.
Page 101 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
Page 102 WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
Page 103 INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. • If possible, keep the winch cable aligned with the centerline of the winching vehicle.
Page 104 WINCH GUIDE b. Lay the damper on top of the mid-point of the winch cable length that is spooled out. c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.
Page 105 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
Page 106 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
Page 107 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
Page 108 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
Page 109: Emission Control Systems
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. SPARK ARRESTER Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated.
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Page 111: Maintenance
MAINTENANCE MAINTENANCE ELEVATING THE VEHICLE FOR SERVICE Some service procedures require that the vehicle be elevated. Before proceeding, remember to: • Always position the vehicle on a firm, level surface before elevating. • Only use an appropriate sized lift or jack. •...
Page 112 Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine POLARIS parts available from your POLARIS dealer. Record maintenance and service in the Maintenance Log at the end of the manual.
Page 113 MAINTENANCE MAINTENANCE CHART TABLES Perform these operations more often for vehicles subjected to severe use. Have an authorized POLARIS dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
Page 114 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; clean Air filter, pre- Daily often; replace as filter needed Air box Drain deposits Daily sediment tube when visible Check coolant Daily Coolant level Inspect; clean Daily PVT intake often Power Inspect daily;...
Page 115 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; cycle key to pressurize fuel Fuel System Monthly 25 H pump; check lines and fittings for leaks and abrasion Check Battery Monthly 25 H terminals; clean; (250) test Lubricate all General fittings, pivots,...
Page 116 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect for leaks 1600 Oil lines, and loose 50 H (1000) fasteners fittings Inspect; adjust; 1600 Drive belt 50 H replace as (1000) needed Spray 1600 Clean regularly Suppression 50 H (1000) Valances...
Page 117 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; clean 1600 Radiator 100 H 12 M external (1000) surfaces 1600 Cooling Hoses Inspect for leaks 100 H 12 M (1000) 1600 Engine Inspect 100 H 12 M (1000) mounts Exhaust...
Page 118 Adjust as Headlight aim needed XU – Perform these procedures more often for vehicles subjected to severe use. D – Have an authorized POLARIS dealer or other qualified person perform these services. Downloaded from ManualsNet.com search engine...
Page 119 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
Page 120 MAINTENANCE Middle Prop Shaft Grease Fitting Rear Prop Shaft Grease Fitting Rear Stabilizer Bar Grease Fitting Front Stabilizer Bar Grease Fitting Downloaded from ManualsNet.com search engine...
Page 121 (-18° C to +49° C) 10W-50 4-Cycle Oil Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.
Page 122 MAINTENANCE OIL CHECK Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil filter and oil check dipstick through the engine access panel located behind the seats.
Page 123 MAINTENANCE OIL AND FILTER CHANGE Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart section. Always change the oil filter whenever changing oil. Access the oil check dipstick and oil filter through the engine access panel located behind the seats.
Page 124 MAINTENANCE 14. Remove the dipstick. Wipe it dry with a clean cloth. 15. Reinstall the dipstick completely. Remove the dipstick and check the oil level. 16. Add oil as necessary to bring the level to the upper mark on the dipstick. Do not overfill.
Page 125 MAINTENANCE TRANSMISSION (MAIN GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.
Page 126 MAINTENANCE FLUID CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the drain hole in the skid plate. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3.
Page 127 MAINTENANCE DEMAND DRIVE UNIT (FRONT GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. DEMAND DRIVE FLUID CHECK The fill plug is located on the bottom right side of the demand drive unit.
Page 128 MAINTENANCE DEMAND DRIVE FLUID CHANGE The demand drive drain plug is located on the bottom of the gearcase. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3. Remove the drain plug. Allow the fluid to drain completely. 4.
Page 129 MAINTENANCE GEARCASE SPECIFICATION CHART Use of other fluids may result in improper operation of components. See the POLARIS Products section for part numbers. DRAIN FILL PLUG PLUG GEARCASE LUBRICANT CAPACITY TORQUE TORQUE Transmission 1200 ml 14-19 Nm 14-19 Nm (Main Gearcase (40.5 oz.)
Page 130 0.7-0.8 mm NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the Specifications section for details. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
Page 131 MAINTENANCE SPARK PLUG CONDITION NORMAL PLUG The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white.
Page 132 MAINTENANCE FUSE / RELAY CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.
Page 133 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.
Page 134 MAINTENANCE RADIATOR COOLANT LEVEL / CHANGING COOLANT This procedure is required only if the cooling system has been drained for maintenance and/or repair. If the overflow bottle has run dry, the level in the radiator should also be inspected. CAUTION Escaping steam can cause burns.
Page 135 5. Reinstall the cap. If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your POLARIS dealer or authorized person. Downloaded from ManualsNet.com...
Page 136 • See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
Page 137 MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.
Page 138 MAINTENANCE 3. Remove the clutch cover screws and open the clutch cover. (It does not have to be removed from the vehicle.) Remove all debris wrapped in and around the PVT system. Use the shock/clutch tool from the tool kit to slightly open the sheaves to aid in debris removal and belt installation.
Page 139 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer or authorized person can assist. Downloaded from ManualsNet.com...
Page 140 MAINTENANCE FILTER SYSTEMS INTAKE PRE-FILTERS (IF EQUIPPED) Inspect the engine pre-filter before each use of the vehicle to ensure adequate air flow. If necessary, remove the pre-filter and clean with soapy water. Dry with low pressure compressed air. Periodically inspect the clutch (PVT) air intake for debris and clean as needed to ensure adequate air flow.
Page 141 7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. NOTICE Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Please see your POLARIS dealer or authorized person.
Page 142 MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components.
Page 143 MAINTENANCE BRAKES WARNING Operating the vehicle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the vehicle with a spongy-feeling brake pedal. The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.
Page 144 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40 or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
Page 145 Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the Polaris Products section for the part numbers. Change the brake fluid every two years and any time the fluid becomes...
Page 146 MAINTENANCE SUSPENSION SETTINGS WALKER EVANS SHOCKS (IF EQUIPPED) The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads. To adjust the preload, do the following: 1.
Page 147 MAINTENANCE WALKER EVANS SHOCK COMPRESSION ADJUSTMENT (IF EQUIPPED) The compression damping clicker knob is located at the top of the shock reservoir. 1. Turn the clicker clockwise to increase compression damping. 2. Turn the clicker counter-clockwise to decrease compression damping. FACTORY PRELOAD SETTINGS Setting Compression Damping...
Page 148 • Never operate the vehicle on the highest or second highest preload settings without a total combined payload in the vehicle of 204 kg (450 lbs.) or more. Payload includes the driver, passenger, POLARIS-approved accessories and cargo. Never exceed the stated load capacity for the vehicle.
Page 149 MAINTENANCE FOX SHOCKS (IF EQUIPPED) Spring Preload Adjustment The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain ground clearance when carrying additional weight. To adjust the preload, do the following: 1.
Page 150 WARNING Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Always adjust both the left and right spring preloads equally or have your POLARIS dealer/authorized person perform the adjustments. Downloaded from ManualsNet.com search engine...
Page 151 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS- approved size and type of tires for this vehicle when replacing tires.
Page 152 MAINTENANCE AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Lug Nut (Aluminum Front and Rear 162.7 Nm Wheels) (120 ft.
Page 153 Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer or authorized person. Right rear wheel shown (type varies by model). Downloaded from ManualsNet.com...
Page 154 MAINTENANCE LIGHTS Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles. LED LAMPS If an LED headlamp has moisture or fogging inside, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.
Page 155 MAINTENANCE HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward and to the left or right. 1. Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) from a wall. 2.
Page 156 3. There should be 20-25 mm (0.8-1.0”) of freeplay. 4. If there is excessive freeplay or strange noises, or if the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer or other qualified personnel.
Page 157 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Your vehicle has a low-maintenance battery.
Page 158 Whenever the vehicle is not used for a period of three months or more, recharge the battery about once a month to make up for normal self-discharge (see the Battery Charging section for details), or use a POLARIS Battery Tender, which can be left connected during the storage period. Battery Tender will automatically charge the battery if voltage drops below a pre-determined point.
Page 159 MAINTENANCE STATE OF VOLTAGE ACTION CHARGE TIME* CHARGE 100% 12.8-13.0 volts None, check at 3 None required mos. from date of manufacture 3-6 hours 75%-100% 12.5-12.8 volts May need slight charge, if no charge given, check in 3 months 50%-75% 12.0-12.5 volts Needs charge 5-11 hours...
Page 160 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
Page 161 • Labels and decals • Electrical components and wiring • Air intake components If warning and safety labels are damaged, contact your POLARIS dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
Page 162 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
Page 163 6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. 7. Reinstall the spark plug caps to the spark plugs.
Page 164 4. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart section.
Page 165 Secure or remove all cargo, and inspect the unit for loose parts prior to transport. 6. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.
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Page 167: Specifications
SPECIFICATIONS SPECIFICATIONS RZR S 1000 TRACTOR Gross Vehicle Weight 941.7 kg Dry Weight 587.8 kg Test GVW - Rollover Protection 1043 kg per OECD Code 4 System (ROPS) Rear Cargo Box Capacity 136 kg Rear Hitch Tongue Capacity 75 kg Rear Hitch Towing Capacity 830 kg on ground level Maximum Braked Trailer Mass...
Page 168 Rear Suspension Independent double a-arm with 33.5 cm of travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission EPS: Lockable Differential Shift Type Dual Range P/R/N/L/H Tires / Tire Pressure - Front Dirt Commander 27x9-12 / 69 kPa...
Page 169 SPECIFICATIONS OUTPUT GEAR RATIOS OUTPUT GEAR RATIOS Rear High Gear 10.73 Low Gear 18.77 Reverse 20.41 Front (including front drive) Non-EPS High Gear 13.71 11.88 Low Gear 23.94 20.74 Reverse 26.07 22.59 Drive Ratio - Front 3.82 3.31 CLUTCHING Please see your authorized dealer for clutching specifications CARBON DIOXIDE EMISSIONS CO2 Emissions: 678.4 g/kWh* *This CO2 measurement results from testing over a fixed test cycle under...
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Page 171: Polaris Products
POLARIS PRODUCTS POLARIS PRODUCTS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil (12 oz./355 ml Aerosol) 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (qt./.95 l) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil (gal./3.8 l) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./ .95 l)
Page 172 2871551 U-Joint Grease (14 oz./414 ml cartridge) 2871329 Dielectric Grease (Nyogel™) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite™ 565 Thread Sealant 2859044 POLARIS Battery Tender™ Charger Downloaded from ManualsNet.com search engine...
Page 173: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or Use low range during loading. tall trailer in high range Starting out going up a Use low range. See the Low Range section for steep incline details.
Page 174 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Poor engine Check for fouled plugs or foreign material in gas performance tank or fuel lines. See your dealer. Always warm up the belt by operating below 48 Slippage from failure to km/h (30 MPH) for 1.5 km (1 mile) and for 8 km (5 warm up belt miles) or more when temperature is below freezing.
Page 175 TROUBLESHOOTING ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel Refuel Clogged fuel filter See your dealer Water is present in fuel Drain the fuel system and refuel Old or non-recommended fuel Replace with fresh recommended fuel Fouled or defective spark plugs Inspect plugs and replace if necessary...
Page 176 TROUBLESHOOTING ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Out of fuel Refuel Weak spark from spark plug Inspect, clean and/or replace spark plugs Incorrect spark plug gap or heat Set gap to specs or replace plugs range Old or non-recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug wires See your dealer...
Page 177 SOLUTION Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your POLARIS dealer or qualified person can assist Incorrect spark plug gap or heat Set gap to specs or replace plugs range...
Page 178 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel tank vent line Inspect and replace or filter Water is present in fuel Replace with new fuel Fouled or defective spark plugs Inspect, clean and/or replace spark plug Worn or defective spark plug wires See your dealer...
Page 179: Warranty
This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
Page 180 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
Page 181 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
Page 182 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
Page 183 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
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Page 185: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS Downloaded from ManualsNet.com search engine...
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Page 187 3-Point Seat Belt ....... 36 Component Locations....27 7-Way Trailer Connector ..... 42 Coolant Adding or Changing ....131 Cooling System....... 131 Crossing Hillsides ...... 22 Adding or Changing Coolant ..131 Age Restrictions ......16 Air Box and Intake Duct Cautions ........
Page 188 Engine Turns Over, Fails to How to Obtain Warranty Start ........173 Service ........ 180 Equipment Modifications ..... 26 Exhaust Emission Control System ........ 107 Exported Products ....181 Exposure to Exhaust ....25 Ignition Switch / Light Switch ..29 Eye Protection ......
Page 189 Spark Arrester ....107, 140 Periodic Maintenance Chart ..110 Spark Plug Condition....129 Placing onto Jack Stands ..109 Spark Plug Gap / Torque ... 128 Polaris Products ...... 169 Spark Plug Removal and POLARIS Variable Replacement ......128 Transmission (PVT) System ..134 Speedometer......
Page 190 Tachometer Mode...... 50 Taillight / Brake Light / Turn Signal Lamp Replacement ..152 Tire Tread Depth ..... 149 Tires ........149 Towing a RZR ......96 Transmission (Main Gearcase) ... 123 Transporting the Vehicle.... 163 Trip Meter Mode ......50 Turn Signal Lever ......
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Page 192 For your nearest Polaris dealer, visit www.polaris.com Polaris Sales Europe Sarl Place de l’Industrie 2 1180 Rolle, Switzerland Part No. 9930862 Rev 01...

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