Flywheel Removal - Polaris RZR 900 2017 Service Manual

ENGINE / COOLING SYSTEM

FLYWHEEL REMOVAL

NOTICE
The flywheel can be serviced with the engine installed
in the chassis.
1. Remove the stator cover assembly.
2. Remove the starter torque limit gear
assembly.
3. Inspect gear teeth for damage. Inspect fit of shaft
inside gear and replace gear assembly is clearance
is excessive. Inspect the shaft and bearing surfaces
in the crankcase and stator cover for excessive wear.
4. Using a commercially available strap wrench, hold
the flywheel and remove the flywheel retaining bolt
w
.
5. Fully install Flywheel Puller (PA-49316)
threads of the flywheel (left hand thread - turn
flywheel puller counterclockwise to install).
3.104
6. Hold puller body and tighten the center bolt to
remove the flywheel.
q
as an
Starter One-Way Clutch Inspection
The starter one-way clutch can be serviced with the
7. Remove the stator cover and flywheel (see Chapter
3 – Stator Cover Removal / Inspection page 3.102).
8. Place flywheel on a work bench with the one-way
clutch facing up. Grasp clutch gear and rotate
clockwise. It should turn smoothly without binding.
9. Rotate one-way gear counterclockwise. The gear
should immediately lock in position and not slip.
10. Inspect the one-way gear bushing
galling. If service is required, see chapter 3 – Starter
One-Way Clutch Disassembly page 3.105.
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on the
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
NOTICE
engine installed in the chassis.
© Copyright Polaris Industries Inc.
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for wear or