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(2) years from the date of sale by Respironics, Inc. to the dealer. If the product fails to perform in accordance with the product specifications, Respironics, Inc. will repair or replace – at its option – the defective material or part.
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EVISION ISTORY HAPTER ITLE ESCRIPTION OF HANGES Copyright/Warranty 6/11/2010 Manual updated to include Trilogy O & Trilogy 202 devices. Revision History 6/11/2010 Manual updated to include Trilogy O & Trilogy 202 devices. Table of Contents 6/11/2010 Manual updated to include Trilogy O &...
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HAPTER ITLE ESCRIPTION OF HANGES Schematics 6/11/2010 Manual updated to include Trilogy O & Trilogy 202 devices. 2 - R 1002735, V . 05 EVISION ISTORY & T RILOGY ERVICE ECHNICAL NFORMATION...
1: I HAPTER NTRODUCTION 1.0 C ................1-1 HAPTER VERVIEW 1.1 T 100 & T 200 V ..... 1-1 RILOGY RILOGY ENTILATORS NTENDED 1.2 T O2 & T 202 I ..........1-1 RILOGY RILOGY NTENDED 1.3 T 100 & T 200 S ........
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3.19 T O2 & T 202 R ......3-16 RILOGY RILOGY ANEL EATURES 3.20 P .................3-16 OWER OURCES 4: T HAPTER HEORY OF PERATION 4.0 C ................4-1 HAPTER VERVIEW 4.1 AC/DC P ................4-1 OWER UPPLY 4.2 P ..............4-2 OWER ANAGEMENT OARD 4.3 S ..................4-4 YSTEM...
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7: M HAPTER AINTENANCE 7.0 C ................7-1 HAPTER VERVIEW 7.1 R ................7-1 OUTINE AINTENANCE 7.2 P ..............7-1 REVENTIVE AINTENANCE 7.3 T .......... 7-9 RILOGY ENTILATOR AINTENANCE ECORD 7.4 P (PV) T ..........7-10 ERFORMANCE ERIFICATION 7.5 C HECKING THE NTERNAL ATTERY AND...
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9.13 B ................9-10 ATTERY 9.14 DC P .............9-11 OWER ONNECTOR ABLE 9.15 O ..............9-11 XYGEN ONNECTOR 9.16 AC P .............9-12 OWER ONNECTOR ABLE 9.17 PCB S PCA K ..........9-12 UPPORT FOR YSTEM 9.18 PCB S PCA K ......9-13 UPPORT FOR OWER ANAGEMENT 9.19 P...
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9.50 I PCA K ................9-34 NTERFACE 9.51 S ............9-35 ENSOR OARD SSEMBLY 9.52 F LED PCA K ..........9-36 RONT ANEL EYPAD 9.53 S ........... 9-37 YSTEM OARD W AUGHTER OARD 9.54 P PCA K ............9-37 OWER ANAGEMENT 9.55 P PCA K...
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9.86 T ..............9-58 RILOGY 9.87 E .............9-58 NCLOSURE UXILIARY OVER 10: T & C HAPTER RILOGY ESTING ALIBRATION 10.0 C ................10-1 HAPTER VERVIEW 10.1 T 100 C ..........10-1 RILOGY HECKOUT ROCEDURE 10.2 T 100 C ......10-11 RILOGY HECKOUT ROCEDURE HEET 10.3 T 200 C ..........10-12...
ENTILATORS NTENDED The Trilogy 100 & Trilogy 200 systems provide continuous or intermittent ventilatory support for the care of individuals who require mechanical ventilation. The Trilogy 100 & Trilogy 200 are intended for pediatric through adult patients weighing at least 5 kg (11 lbs).
1.5 S ERVICE RAINING Respironics offers service training for the Trilogy devices. Training includes complete disassembly of the device, troubleshooting subassemblies and components, setup of test equipment, and necessary testing. For more information, contact the Service Marketing department at: E-mail: service.operations@respironics.com...
Discharge (ESD)-protected environment. • To assure the safety of the service technician and the specified performance of the device, Respironics requires that only trained technicians perform any repairs or adjustment to the Trilogy devices. • High voltages are present inside this device. To avoid electrical shock, disconnect the electrical supply before attempting any repairs on the device.
2.2 C AUTIONS CAUTIONS • Federal law (US) restricts this device to sale by, or on the order of, a physician. • Care should be taken to avoid exposure of Trilogy Ventilators to temperatures at or near the extremes of those specified in the Specifications Chapter of this manual. If exposure to such temperatures has occurred, the device should be allowed to return to room temperature before being turned on.
3: S , & S HAPTER PECIFICATIONS LASSIFICATIONS YSTEM EATURES 3.0 C HAPTER VERVIEW This chapter identifies the specifications, classifications, & system features for the Trilogy Ventilators. 3.1 E NVIRONMENTAL PECIFICATIONS Operating Storage Temperature 5° C to 40° C -20° C to 60° C Relative Humidity 15 to 95% (non-condensing) 15 to 95% (non-condensing)
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3.4 E LECTRICAL PECIFICATIONS AC Voltage Source 100 to 240 VAC, 50/60 Hz, 2.1 A Detachable Battery: Voltage: 14.4 VDC Capacity: 71 Wh Chemistry type: Lithium-Ion Internal Battery: Voltage: 14.4 VDC Capacity: 71 Wh Chemistry type: Lithium-Ion Type of Protection Against Electric Shock: Class II/Internally Powered Equipment Degree of Protection Against Electric Shock: Type BF Applied Part...
3.6 SD C & SD C EADER Use only SD cards and SD card readers available from Respironics or the following: • ® SanDisk Standard SD Card - 2.0 GB - Respironics Part Number: 1053952 • SD Card Reader/Writer - Respironics Part Number: 1047300 3.7 S...
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Off, 5 to 45 minutes + 2 minutes Flex Off, 1 to 3 Flow Trigger Sensitivity 1 to 9 l/min Trilogy 100, Trilogy 200, & 10 to 90% Trilogy 202, Flow Cycle Trilogy O Flow Cycle 10 to 40% Apnea Rate...
3.9 M EASURED ATIENT ARAMETERS PARAMETER RANGE ACCURACY Vte/Vti 0 to 2000 ml Greater of 15ml or 15% of reading Minute Ventilation 0 to 99 l/min Calculation based on measured Vte or Vti and Respiratory Rate Estimated Leak Rate 0 to 200 l/min Respiratory Rate 0 to 80 BPM Greater of 1 BPM or 10% of reading...
3.13 WEEE/R HS R ECYCLING IRECTIVES If you are subject to the WEEE/RoHS recycling directives, refer to www.respironics.com for the passport for recycling this product and the batteries. 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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3.14 EMC I NFORMATION 3.14.1 G ’ UIDANCE AND ANUFACTURER ECLARATION LECTROMAGNETIC MISSIONS This device is intended for use in the electromagnetic environment specified below. The user of this device should make sure it is used in such an environment. ELECTROMAGNETIC EMISSIONS TEST COMPLIANCE...
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3.14.2 G ’ UIDANCE AND ANUFACTURER ECLARATION LECTROMAGNETIC MMUNITY This device is intended for use in the electromagnetic environment specified below. The user of this device should make sure it is used in such an environment. ELECTROMAGNETIC IMMUNITY IEC 60601 TEST COMPLIANCE ENVIRONMENT - TEST...
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3.14.3 G ’ UIDANCE AND ANUFACTURER ECLARATION LECTROMAGNETIC MMUNITY This device is intended for use in the electromagnetic environment specified below. The user of this device should make sure it is used in such an environment. IMMUNITY IEC 60601 TEST COMPLIANCE ELECTROMAGNETIC ENVIRONMENT - TEST...
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3.14.4 R RF C ECOMMENDED EPARATION ISTANCES BETWEEN ORTABLE AND OBILE OMMU NICATIONS QUIPMENT The device is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of this device can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and this device as recommended below, according to the maximum output power of the communications equipment.
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3.15 F RONT ANEL EATURES The front panel contains the control buttons, visual indicators, and display screen. 3-1: F & D IGURE RONT ANEL ONTROLS ISPLAY CREEN NOTE When you start therapy, the display backlight and the backlights on the buttons turn on, the red and yellow alarm LEDs turn on momentarily, and an audible indicator sounds to indicate that therapy has started.
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3.15.2 V ISUAL NDICATORS Several power and alarm indicators appear on the front panel. 1. AC Power LED - In the lower right hand corner of the front panel, a green LED indicates that the AC power is applied to the device. This light remains on as long as adequate AC power is avail- able.
3.16 T 100 & T 200 S RILOGY RILOGY ANEL EATURES The ventilator’s side panels contain the following connectors and features. 3-3: R & L IGURE IGHT ANEL 1. AC Power Inlet - You can plug the AC power cord into this connector, located on the right side of the ventilator.
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5. Serial Connector - You can use this connector to connect the device to a computer running PC Direct or Alice Sleepware software or to other Respironics’ devices such as Ailce 5 or AOM. Use the Trilogy RS232 Serial cable to connect the Trilogy to the external device or computer.
3.18 T & T 202 S RILOGY RILOGY ANEL EATURES The ventilator’s side panels contain the following connectors and features. S: R & L IGURE IGHT ANEL 1. AC Power Inlet - You can plug the AC power cord into this connector, located on the right side of the Trilogy Ventilator.
Serial Connector - You can use this connector to connect the device to a computer running PC Direct or Alice Sleepware software or to other Respironics’ devices such as Ailce 5 or AOM. Remote Alarm Connector - If you are using an optional remote alarm with the Trilogy, you can connect the Respironics remote alarm adapter cable or nurse call cable to this connector.
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The ventilator can operate from a 12 VDC deep cycle marine-type (lead acid) battery using the Respironics Trilogy External Battery Cable. This cable is pre-wired and properly terminated to ensure safe connection of an external battery to the ventilator.
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Respironics offers a detachable Lithium-ion battery pack. To use the detachable battery pack, snap the battery into place on the back of the ventilator. When the device is not connected to an AC power source or an external battery, the detachable battery will power the device, if attached.
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3.20.4 I NTERNAL ATTERY CAUTION The internal battery is NOT intended to serve as a primary power source. It should only be used when other sources are not available, or briefly when necessary; for example when changing power sources. The device contains an internal battery that can be used as a backup power source. It is intended for use during short periods while switching between external power sources, emergency situations, or short durations when the user needs to be mobile.
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4: T HAPTER HEORY OF PERATION 4.0 C HAPTER VERVIEW This document describes the theory of operation for the seven printed circuit boards employed by the Trilogy ventilator support system. 4.1 AC/DC P OWER UPPLY The AC/DC power supply is capable of accepting universal AC input supply of 100 - 240VAC @ 50/60Hz. It generates a 30±2VDC nominal output with ripple voltage no greater than 250mVp-p over its entire operating range.
4.2 P OWER ANAGEMENT OARD The Trilogy ventilator is designed to accept four power sources each providing enough power to support the complete functionality and performance of the ventilator. The power management board controls all these power sources for the Trilogy ventilator. The power sources are used according to the predefined hierarchy and rules set forth.
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Boost Converter - The boost converter (U1) generates the regulated 29VDC supply used by the system board. When the AC/DC power supply output voltage is greater than 28VDC the boost converter is OFF. If the AC/DC power supply is not available one of the battery sources is selected. The boost converter will then boost that battery voltage to 29VDC.
Discharge Switch - The discharge switches (Q7, Q8, Q9 & Q10) are used to control the discharge of the lithium ion batteries. The smart battery system manager (U3) controls the discharging of the internal and detachable lithium ion battery. The input MOSFETs (Q7, Q8) are turned OFF to prevent any accidental charging of a battery if reverse current is measured in the battery discharge path.
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12VDC Supply - The dual switcher (U2) generates the 12VDC (2.5A max) supply using the 29VDC nominal supply from the power management. This supply is used by the MOSFET driver IC’s, CCFL inverter, the front panel LEDs and to generate the 7VDC power supply for the sensor board. 5VDC Supply - The dual switcher (U2) generates the 5VDC (2.5A max) supply using the 29VDC nominal supply from the power management.
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Over Current Protection - The system current is measured by the high side current monitor (U12) in conjunction with the current sense resistor (R54). The buffer amplifiers (U36) drive the comparator (U29) with a current limit set at 5.5A with 500mA of hysteresis. When the system current increase above the current set point limit current to the motor is temporarily disabled and the motor spins freely until the current drops to a safe level.
4.4 CPU D AUGHTER System Board Keypad Driver Flash Debug Wakeup SRAM Program JTAG EPROM 1.8VDC Ethernet Controller Supervisor System Board System Board 4-4 CPU D IGURE AUGHTER LOCK IAGRAM 3.3VDC Supply - The CPU daughter card (except the core) operates on a 3.3VDC supply. This power is provided by the system board via the interface connector (J1).
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Wakeup - The wakeup circuit is a result of a unique requirement for the CPU. Approximately 1 to 2 seconds after the supply voltage reach a stable operating condition the CPU requires a rising edge on the wakeup signal to boot. To generate this wakeup signal a 555 timer (U9) is used. When power is applied the timer generates a 100Hz square wave output used as the wakeup signal for the CPU.
ENSOR OARD The sensor board is the main source of pressure and flow feedback for the Trilogy ventilator. It supplies the system board with real time digital pressure and flow data. This data is processed by the system board and used to control the blower speed and supply the prescribed pressure and flow support to the patient.
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Power Supply - The system board supplies the sensor board with bulk 14VDC (J4). The bulk 14VDC is regulated to 7VDC and 12VDC by voltage regulators U8 and U9 respectively. Precision reference (U10) generates the 10VDC using 12VDC to power the monitor flow sensor. Linear regulator (U7) generates the 5VDC using 7VDC to power the remaining sensor board with the exception of the solenoid valve.
4.6 F RONT ANEL OARD The front panel board provides the user interface support in the Trilogy ventilator. It includes circuitry for the keypad, keypad backlight, audible alarm, visual alarm, and AC present indicator. Speaker Speaker Power Mux Power Mux Power Power Low Power...
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four harmonic signals and generates the multi-tone audio alarm signal. Based on the input to the 2:1 multiplexer (U4) the multi-tone signal is fed to one speaker driver circuit at a time. Audible Alarm Driver - The two audio alarm signals are fed to the respective piezo speaker drivers (U7 & U11) via the summing amplifiers (U14 &...
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Remote Alarm (Nurse Call) Interface - The remote alarm sub-circuit generates the alarm signal for the Respironics remote alarm device and nurse call system. Electric isolation between the Trilogy ventilator and the remote alarm device is achieved using optical isolators (U3 & U6).
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5: S HAPTER YSTEM ETUP NOTE Please refer to the appropriate Provider and/or User Manual for additional information. 5.0 C HAPTER VERVIEW This chapter provides information regarding setup and operation of the Trilogy Ventilator as needed for servicing, repairing, and testing of the device. 5.1 K EYPAD EATURE...
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5.2 A CCESSING THE TARTUP AND ONITOR CREENS 1. After you press the On/Off button to begin therapy, the Startup screen below appears momentarily, indicating the device name and the software version. NOTE No Soft Buttons display on the Monitor screen if Keypad Lock is enabled. 2.
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3. If Detailed view is turned on in the Options Menu, the Monitor screen will look like the screen shown below. This screen contains more detailed information about the therapy. a. The top Monitor panel contains the Prescription indicator if a dual prescription exists, the ther- apy mode, a graph displaying the current pressure, and the current date and time.
5.3 M ONITOR CREEN NDICATORS This section describes the following indicators: • Monitor Panel Indicators • Measured Settings Panel Indicators • Status Panel Indicators 5.3.1 M ONITOR ANEL NDICATORS All of the indicators that may appear on the Monitor Panel are described in detail in the following table. The Detailed view is shown below.
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INDICATOR DESCRIPTION Airway Pressure Manometer and The manometer (bar graph) displays the airway pressure in the Peak Pressure Symbol patient circuit at all times. The manometer bar moves to the right as pressure increases during inhalation, and moves to the left as pressure decreases during exhalation.
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5.3.2 T 100 & T 200 M RILOGY RILOGY EASURED ETTINGS ANEL All of the indicators that may appear on the Measured Settings panel (available only in Detailed view), are described in the following table. INDICATOR DESCRIPTION Peak Inspiratory Pressure displays the maximum pressure delivered to the patient during the previous breath.
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& T 202 M RILOGY RILOGY EASURED ETTINGS ANEL All of the indicators that may appear on the Measured Settings panel (available only in Detailed view), are described in the following table. INDICATOR DESCRIPTION Peak Inspiratory Pressure displays the maximum pressure delivered to the patient during the previous breath.
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Indicates that the device is in Full Menu Access mode, which means you can adjust all prescription settings. Respironics recommends that you change the device to Limited Menu Access mode before giving the device to the patient, so patients cannot adjust their prescription settings.
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INDICATOR DESCRIPTION A yellow lightning bolt symbol displays with the Detachable or Internal battery symbol to indicate when the battery is charging. (In the status panel shown here, the detachable battery is being charged, so the symbol appears. Displays when the Audio Pause button has been pressed and Audio Pause is active.
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5.3.4 O CREEN UTTON ANEL The illustration below shows the on-screen button panel on the Main Menu screen, in relation to the buttons on the front of the Trilogy Ventilator. NOTE The on-screen buttons will vary depending on what screen you are in and what settings are enabled on your device.
5.4 C HANGING AND IEWING ETTINGS IN CCESS You can view and change settings using the Menu screens when the device is in Full Menu Access mode. To enter the Menu screens from the Monitor screen, press the Up button on the ventilator. The Main Menu screen shown below appears.
5.5 C HANGING THE EVICE ETTINGS AND LARMS From the Main Menu screen, use the Up/Down button to highlight the Settings and Alarms menu, and press the Right button to select the menu. A screen similar to the one below appears. 5.5.1 D EVICE ETTINGS...
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5.5.2 M ETTING You can change the Mode setting on the Setting and Alarms screen to one of the following therapy modes: • CPAP - Continuous Positive Airway Pressure • S - Spontaneous Ventilation • S/T - Spontaneous/Timed Ventilation • T - Timed Ventilation •...
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however, unintentional leak will not be compensated. Both options measure the flow at the proximal flow sensor. Leak compensation is not available with PAP circuit configuration. NOTE • To change the circuit type, you must be in the Setup screen with the airflow turned off. •...
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5.5.6 A PNEA This setting enables or disables the apnea alarm. If enabled, an audible alarm will sound when an apnea is detected. You can choose Off to disable the alarm. Or, you can increase or decrease the setting from 10 to 60 seconds in 5 second increments.
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5.5.13 L ESPIRATORY This setting enables or disables the Low Respiratory Rate alarm. The alarm activates when the measured respiratory rate is less than or equal to this setting. You can choose Off to disable this alarm, or you can increase or decrease the setting from 4 BPM to 80 BPM in 1 BPM increments.
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set to Flow Trigger, Flow Trigger Sensitivity and Flow Cycle Sensitivity become active, and the trigger initiates based on the Flow Trigger Sensitivity setting. NOTE Auto-Trak is only available if the Passive Circuit is selected. Trigger Type is not available when Active PAP or Active Flow circuit is selected. Flow trigger is the triggering method used for Active PAP and Active Flow circuits.
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If you set the Trigger Type to Flow Trigger, the Flow Cycle Sensitivity setting displays. You can increase or decrease the setting from 10 to 40 percent (%) in 1% increments for Trilogy 100 and from 10 to 90 (%) in 1% increments for Trilogy 200, Trilogy O , &...
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5.6.2 S (S) M PONTANEOUS In addition to the general settings described in the previous section of this manual, you can also set the following setting in S mode. 1. AVAPS AVAPS is only available if Flex is not enabled. You can disable AVAPS by selecting Off, or you can enable AVAPS by selecting On.
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6. Tidal Volume The Tidal Volume setting displays if AVAPS is enabled. You can increase or decrease the setting from 50 to 2000 ml in 5 ml increments. Use this setting to establish the target volume of gas which the ventilator will produce and deliver during each Spontaneous breath. NOTE In CV, AC, and SIMV modes, the tidal volume setting is limited by the Inspiratory Time, to maintain the system’s minimum and maximum peak flows.
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2. Inspiratory Time You can adjust the Inspiratory Time setting from 0.3 to 5.0 seconds in 0.1 second increments. Inspiratory Time is the duration for the inspiratory phase of a mandatory breath. NOTE • In pressure modes, the inspiratory time range is limited by the current Breath Rate setting to maintain a minimum 1:1 I:E ratio.
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2. Pressure Support You can increase or decrease the Pressure Support setting from 0 to 30 pressure units in increments of 1. This is the pressure support the ventilator will deliver during the inspiratory phase of a Spontaneous breath. NOTE In PC-SIMV mode, you cannot set up Pressure Support for Mandatory and Assist breaths (Pressure - PEEP) greater than 30 pressure units.
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5.6.7 C (CV) M ONTROL ENTILATION The following settings, described in the previous sections of this chapter, are also available in CV mode: • Tidal Volume • Breath Rate • Inspiratory Time • PEEP • High Inspiratory Pressure • Low Inspiratory Pressure NOTE The Low Inspiratory Pressure is limited to PEEP +2 in CV, AC, and SIMV modes.
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5.6.8 A (AC) M SSIST ONTROL The AC mode contains the following settings described in the S, S/T, PC-SIMV, and CV mode sections in this chapter. Please refer to the descriptions in those sections for detailed information. • Tidal Volume •...
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5.7 V IEWING AND HANGING PTIONS TEMS From the Main Menu screen, select the Options item, as shown below. The Options menu appears, shown in the screen below. The following settings are available on the Options menu. • Menu Access – You can select Full or Limited menu access. Full menu access allows operators to access all ventilator and prescription settings.
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• Detailed View – You can turn Detailed View on or off using this setting. Detailed view displays additional settings and therapy information on the Monitor screen. The figures below show exam- ples of the Monitor screen with Detailed View on or off. 5-1: D IGURE ETAILED...
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• Alarm Volume – You can adjust the volume of the Trilogy alarms using this setting. Select either Loud or Soft as the alarm volume options. WARNING Make sure the alarm volume is sufficiently louder than the room noise level to ensure that the audible alarm can be heard by the caregiver.
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• Hour – The hour defaults to the current hour. The adjustable range is from 12AM – 12PM or 0-23, depending on the selected Time Format. • Minute – The minute defaults to the current minute. The adjustable range is from 0 – 59. •...
5.8 V IEWING THE LARM From the Main Menu screen, you can select Alarm Log to access the Alarm Log screen. An example is shown below. NOTE In the Alarm Log screen, the 1/2 shown in the Menu banner indicates that page 1 of 2 alarm pages is being viewed at this time.
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5.9 V IEWING THE VENT From the Main Menu screen, you can select Event Log to access the Event Log Screen. An example is shown below. The event log displays a list of all events that have occurred, such as ventilator setting changes, ventilator inoperative conditions, alarms, etc., in chronological order with the most recent events displayed first.
5.10 V IEWING EVICE NFORMATION From the Main Menu screen, you can select Information to access the Information screen. You can also view the Information screen by holding the Down key for 5 seconds. This causes the detailed view of the Monitor Screen and the Information Menu to be displayed temporarily.
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6: T & A HAPTER ROUBLESHOOTING LARMS 6.0 C HAPTER VERVIEW This chapter identifies the alarms associated with the Trilogy Ventilator. This chapter should be used to help service technicians diagnose problems with the Trilogy Ventilator, along with determining what parts, if any, need to be replaced.
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• Yellow Solid Indicator - When the device detects a low priority alarm, a solid yellow light appears on the Alarm Indicator/Audio Pause button. The Alarm Indicator/Audio Pause button does not light up when informational messages or confirmation alerts display. 6.2.2 A UDIBLE NDICATORS...
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6.2.3 A LARM ESSAGES NOTE An alarm message will also display in the Menu Banner if a menu is active when an alarm occurs. When the ventilator detects an alarm, the Alarms and Messages Screen is displayed showing a description of the alarm condition.
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If a Ventilator Inoperative alarm occurs, the entire display screen turns red and the Ventilator inoperative message appears on-screen, as shown below. To turn the ventilator off from a Ventilator Inoperative condition, use the normal power off sequence. When the Start/Stop button is selected, the following screen will display.
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When Audio Pause is active, the Alarm Indicator/Audio Pause symbol appears if you are on the Monitor screen. Additionally, an “Audio Pause” message displays in the menu banner on the Alarm Display screen. You can ‘pre-silence’ alarms that have not yet occurred by pressing the Alarm Indicator/Audio Pause button while no alarms are active.
4. Look up the alarm in the alarm descriptions later in this section to determine the source of the alarm and the appropriate action. 6.4 A LARM UMMARY ABLE The following table summarizes all of the high, medium, and low priority alarms and informational messages. ISUAL LARM ESCRIPTION OF...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY Ventilator High It occurs when the Red flashing Operates • • • • • Service device cannot perform button; “Ventilator Required to specification, a Service Required” backup safety feature message is compromised, or the...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY High Expiratory High It occurs when the Red flashing Operates • • • • • Pressure delivered pressure button; “High exceeds the target Expiratory patient pressure during Pressure”...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • • • • • High Oxygen High It occurs when the Red flashing Operates Flow (Trilogy concentration of button; “High & Trilogy oxygen from the device Oxygen Flow”...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • • • • • Low Oxygen High It occurs when the Red flashing Operates Inlet Pressure pressure of the oxygen button; “Low (Trilogy O & from the oxygen source Oxygen Inlet measures less than 40...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY High Vte High It occurs when the Red flashing Operates • • • • • estimated exhaled tidal button; “High Vte” volume is greater than message the High Vte setting.
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY Low Vti High It occurs when the Red flashing Operates • • • • • delivered tidal volume button; “Low Vti” is less than the Low Vti message alarm setting.
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • High Inspiratory High It occurs in several Peak Pressure Operates (for first two Pressure stages and escalates symbol turns red. consecutive from an audible beep When condition occurrences) for the first two...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • • • • • Low Inspiratory High It is detected differently Red flashing Operates Pressure for volume and button: “Low pressure therapy Inspiratory modes. Pressure” For volume modes, message the alarm will sound if...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • • • • • Low Minute High It occurs when the Red flashing Operates Ventilation patient’s minute button; “Low ventilation is less than Minute the Low Minute Ventilation”...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • • • High Escalates It occurs when the Yellow flashing Operates Temperature from estimated patient button and yellow medium Medium to airstream temperature “High High or the ventilator internal Temperature”...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • • • Ventilator Medium It occurs when the Yellow flashing Operates Service device has detected an button; “Ventilator Recommended error, but the error will Service not affect device Recommended”...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • Battery Not Info This info message “Batt Not Operates Charging Due occurs when the Charging - Temp.” to Temperature detachable or internal message battery becomes too hot while charging or the device was in too cold an environment...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • AC Power Info This info message “AC Power Switches Disconnected occurs when the AC Disconnected” power source was lost, message, and a alternate and the device has box appears power switched to an...
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ISUAL LARM ESCRIPTION OF NDICATOR EVICE LARM RIORITY UDIBLE LARM UTTON AND CTION ISPLAY • Detachable Info This info message “Detachable Batt Switches Battery occurs when the Disconnected” Disconnected detachable battery message, and a alternate power source is lost box appears power and the device has around battery in...
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6.5 T ROUBLESHOOTING ABLE DEVICE ACTION POSSIBLE CAUSES CORRECTIVE ACTION • • Unit does not power on No power available Verify AC or Batteries are present • • Front Panel Board On/Off circuit Replace the Front Panel PCA faulty • •...
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• • Unit does not detect Battery not connected properly Check connection on Power Internal Battery Management Board • • Faulty Internal Battery Replace Internal Battery • • Unit does not detect Battery not connected properly Check connections on Power External Lead Acid battery internally and/or externally Management Board and on...
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• • Failures involving pressure Tubing or porting block issues Verify tubing and porting block or flow tests are connected properly and not • Faulty Sensor PCA leaking. • If possible, verify faulty Sensor PCA, replace if suspected • • Solid alarm when using CPU possibly rebooting or not Remove all power to reset and...
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• • Low Pressure Leak Fail - Verify Interface between air duct Reseat or replace as needed. This is indicative of a leak and lower portion of air element • Replace manifold if suspect. on the air flow side seated properly •...
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6.6 D OWNLOADING RILOGY LARM RROR ODE INFORMATION 1. Insert a SD Card into the SD Card slot on the Trilogy Ventilator. 2. Press down the Audio Pause and Down Button at the same time. 3. Scroll down in the menu until you come to ‘Write Event Log to SD Card”. Select OK. 4.
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11. Select the Trilogy Folder. 12. At the screen below, select the “Select Cur Dir” button. Do not select individual files. 6-26 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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13. The UUT for which you wish to view the files, will appear in the “Log Identifier” window. 14. Select the file for the UUT you wish to view and then click on the “OK” button. 1002735, V . 05 6-27 &...
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15. The encrypted files will then be displayed in the window. To close the file, select the red “X” in the top right corner of the window. 16. Select “No” to exit the program. 6-28 1002735, V . 05 & T RILOGY ERVICE ECHNICAL...
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• Board revision resistors on System/CPU Replace the System/CPU PCA PCA are setup incorrect • • E-101 Program Execution Error Contact Respironics Product Support • • E-103 Control Flow Sensor out of electrical spec Check Tubing • Check Manifold •...
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• • E-125 3 reboots occurred within 24 hours Examine error logs for reasons for reboots • Proceed accordingly • • E-141 Motor connector not soldered correctly Check Bulk Capacitor • • Motor Rotor Locked or other mechanical Check Motor connector problem •...
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• • E-172 Unit is exceeding 60cm of delivered Check the tubing for pinched or blocked pressure tubes • • High pressure sensor reading Check the circuit for leaks • • Large amount of drift Check Active Exhalation Valve functionality •...
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• • E-36 Cpld not programmed Replace System/CPU PCA • Pin 15 of U30 shorted • Cpld failed • • E-64 Unit not calibrated Recalibrate the device • • Calibration Table corrupted Replace the System/CPU PCA E-65 • • Unit not calibrated Recalibrate the device •...
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• • E-70 The sensor has drifted so much that the positive Replace Sensor Board PCA or negative displacement of the zero point has moved the maximum or minimum calculable pressure value up or down somewhat. Enough positive displacement can reduce the top end of pressure readings below that expected by the Trilogy design.
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• • E-107 Speaker 2 failed or not installed Install speaker 2 • Check connection between front panel and system board • Replace the Front Panel PCA • Replace the System/CPU PCA • • E-130 The sensor has drifted so much that the positive Check tubing or negative displacement of the zero point has •...
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• • E-134 Control flow sensor is reading maximum or Check tubing minimum counts for an extended period of time • Check manifold • Check the Sensor Board Cable • Replace the Sensor PCA • Replace the System/CPU PCA • •...
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• • E-147 The sensor has drifted so much that the positive Replace Sensor Board or negative displacement of the zero point has moved the maximum or minimum calculable pressure value up or down somewhat. Enough positive displacement can reduce the top end of pressure readings below that expected by the Trilogy design.
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• • E-189 Detachable or Internal Li-Ion usable and V_battLi Replace Power Management PCA < 9 volts for greater than 10 sec indicates Li-Ion battery unable to power the System • PMB fault • • E-191 AFE chip does not receive the appropriate Replace Internal Li-Ion battery frequency on the WDI pin from the Gas Gauge •...
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• • E-267 FCC > 150% of the Li-Ion design capacity Cycle the Internal Li-Ion (discharge battery so that capacity change is • Corrupted Gas Gauge > 50%, then rest for > 2 hours. Charge to 100%, then rest for > 2 hours) •...
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• • E-333 U24 circuitry failure Replace System/CPU PCA • U26 circuitry failure • • E-338 Unit not calibrated Recalibrate • • Calibration Table corrupted Replace System/CPU PCA • • E-340 CPLD stopped sending alive signal to the Host Replace System/CPU PCA •...
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• • E-68 Error indicates a short in the Li-Ion battery Replace Power Management discharge path on the Power Management PCA. Normally, the Host software recognizes a useable Detachable and Internal battery and attempts to disable the discharge path of the Internal Battery. Since the Internal Battery discharge path has failed shorted, current will be shared by the Internal and Detachable Battery...
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• • E-199 Detachable Battery harness failure Replace Detachable Battery harness • Power Management Board Failure • Replace Power • Circuitry failure Management PCA • Replace the System/CPU PCA • • E-200 Circuitry failure Replace the System/CPU PCA • • E-201 Power Management Board Failure Replace...
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6.7.4 O THER OWER LARM RROR ODES ERROR ON-SCREEN PROBABLE CAUSE CORRECTIVE ACTION CODE MESSAGE • • E-53 High Vte The measured Exhaled Tidal Check device and circuit setup if Volume is greater than or patient circuit is available equal to the alarm setting •...
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• • E-109 High Expiratory Unit reaching Check device and circuit setup if Pressure exhaled pressure setting; patient circuit available Patient Pressure during • Check the circuit tubing for exhalation is greater than or pinched or blocked tubes if equal to Exhaled Pressure patient circuit available Setting = 5 cm for 5 seconds •...
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• • E-112 Low Respiratory The measured Breath Rate is Check device and circuit setup if Rate less than or equal to the alarm patient circuit available setting • Check the circuit tubing for • Alarm/setting mismatch pinched or blocked tubes if patient circuit available •...
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• • E-114 Low Minute measured Minute Check device and circuit setup if Ventilation Ventilation is less than or patient circuit available equal to the alarm setting • Check the circuit tubing for • Alarm/setting mismatch pinched or blocked tubes if patient circuit available •...
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• • E-118 Low Circuit Leak The leak in the system is too Check device and circuit setup small • Check the circuit tubing for • Wrong circuit pinched or blocked tubes • • Blocked tubes Check the circuit setting against the circuit being used •...
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• • E-165 Low Expiratory When the Expiratory pressure Check the circuit tubing for is less than or equal to the pinched or blocked tubes if EPAP/CPAP/PEEP patient circuit available pressure units in value for 5 • Check the circuit for leaks if seconds or more patient circuit available •...
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• • E-173 Start On Battery Vent was started on battery None recorded power informational purposes indicate the unit was started without AC power. • • E-176 Replace Can’t communicate with Replace Power Detachable Detachable Li-Ion battery and Management PCA Battery charger is not trying to wake- •...
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• • E-184 Low Detachable Low battery - Detachable Li- Charge Detachable Li-Ion Battery Ion has < 20 minutes run time Battery remaining last • Replace Detachable Li-Ion available power source Battery • • E-185 Low Internal Low battery - Internal Li-Ion Charge Internal Li-Ion Battery Battery has <...
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• • E-209 Replace Detachable Li-Ion Cycle Count Replace Detachable Li-Ion Detachable > 5500 cycles Battery Battery • Detachable Li-Ion end of life • • E-218 Batt Discharge Internal Li-Ion charge current Inspect fans Stopped-Temp. greater than 4 Amps for •...
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• • E-234 Upgrade Failed Unable to open the new Reformat card and replace new Screen software file on the card software file on the card • Re-insert card, retry upgrade • • E-235 Upgrade Failed Unable read Reformat card and replace new Screen software file on card software file on the card...
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• • E-247 Detach Battery Unable to charge Detachable Replace Detachable Li-Ion Not Charging Li-Ion battery after 30 minutes • Replace Internal Li-Ion • PMB fault • Replace Power Management • Detachable Li-Ion fault • Internal Li-Ion fault • • E-266 Replace Checks if Li-Ion battery is...
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• • E-300 Card Error When the Card is detected as Check write protect switch on a write protected SD Card card • Use new card • Replace System/CPU PCA • • E-301 Card Error Error creating files/ Use new card directories on the SD Card •...
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• • E-314 Failed -Card is If the Rx is only for the current Check write protect switch on read only device and the card is read card only • Replace System/CPU PCA • • E-315 Failed - Serial If the Serial Number in the Rx None recorded Number...
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• • E-339 Pressure Sensor Temperature Table used in Run unit to heat up, turn unit off Drift - turn off for temperature compensation for (leave plugged in), let unit cool 20 secs. dP sensor is not sufficient for down to get more data in Temperature Table •...
Respironics’ trained location. Your new Philips Respironics Trilogy ventilator includes a PM Service Due label affixed to the bottom of your device. The Service Date line on the label is blank, which allows you to document the date when service is due.
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HEN TO OMPLETE ABEL NFORMATION ABEL OMPLETED • • First ever product use Record 10000 on the bottom Trilogy Dealer line and 24 months from date of install on the top line. • • After first 10000 hours / 24 Record 17,500 on the bottom Service Technician months maintenance...
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NOTES NOTE 1: The hours used above may vary based on the return. If the device is returned for blower maintenance and there were 19,000 blower hours recorded the next maintenance due hours should be recorded as 29,000. NOTE 2: After the initial 10000 hours or 24 months Maintenance has been performed, if a device is returned the second time using the date interval and it has not reached the blower maintenance interval perform the 10000 hours / 24 months maintenance again and the label should be completed to show the due date for the Blower Maintenance again.
If in use, every 6 months Replace air inlet filter • Inspect enclosures and external connections for damage and contact Philips Respironics service if necessary • Inspect power cord for damage and replace if necessary. Every 10000 hours or 24 Months, •...
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475 cycles and the Detachable Battery has the capacity to reach 500 cycles before the battery life is exhausted. Respironics recommends checking the cycle count of both batteries during the annual preventive maintenance. By viewing and recording the cycle count the service technician...
CTION Porting Blocks Check O-Rings around the porting blocks for cracks, wear, or incorrect fit. Lubricate or replace the porting block as necessary. Detachable Battery (if present) Verify the latch and guide mechanism is intact and functional. Compare the capacity LEDs on the Detachable Battery Pack to the Detachable Battery Icon on the User Interface.
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475 cycles and the Detachable Battery has the capacity to reach 500 cycles before the battery life is exhausted. Respironics recommends checking the cycle count of both batteries during the annual preventive maintenance. By viewing and recording the cycle count the service technician...
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CTION Connectors Verify the integrity of connectors on the rear of the unit, including the AC cord retainer. Porting Blocks Check O-Rings around the porting blocks for cracks, wear, or incorrect fit. Lubricate or replace the porting block as necessary. Detachable Battery (if present) Verify the latch and guide mechanism is intact and functional.
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7.3 T RILOGY ENTILATOR AINTENANCE ECORD MODEL NUMBER SERIAL NUMBER DATE PURCHASED BLOWER HOURS BLOWER ASSEMBLY INLET FILTER (Date Replaced) (Date Replaced) INTERNAL BATTERY DETACHABLE BATTERY CYCLE COUNT LIMIT CYCLE COUNT LIMIT (Cycles Remaining) (Cycles Remaining) 1002735, V . 05 &...
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PV T OWNLOADING THE NOTE Respironics service software is now available at http://my.respironics.com. In the event that you are unable to access this site, log onto http://servicesoftware.respironics.com. to download Respironics service software. You must be a registered user to download the PV Tool. To become a registered user, you must successfully complete the Trilogy Service Training class and the registration process listed on the website.
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2. Click on the Service Software and Documentation link. 3. In the menu below select Trilogy Service. 4. Click on the Download button adjacent to the PV Tool software. 5. When you click on the Download button, the “Run or Save?” window will appear. 6.
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Options that the PV Tool offers. 1. To access the PV Tool, either select the icon from the desktop if you have created one, or select “Start --> All Programs -->Respironics -->Performance Verification Tool”. 2. The following screen will appear.
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File Pull-Down Menu The file pull- down menu contains the following items: ESCRIPTION Allows the user to begin a new test. The user should select the product they would like to test and then select the open button to open the test program sequence.
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Options Window The options pop-up window is show below. Changing the Properties Under the Properties tab, the user can change the folder location where the saved test files are stored. 1. To change the Working Folder where the test files are saved, click on the button to the right of the field to browse to a new location.
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The options on the tool bar are enabled or disabled on the current test state. ESCRIPTION Select this icon to run the test. Select this icon to resume a test. Select this icon to read attached help files. Select this icon to pause a test. Select this icon to reject a test.
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Trilogy Nurse Call Adapter Cable (Respironics Part Number 1045290) • Trilogy Device to PC Data Cable (Respironics Part Number 1046972) • SD Card (for loading Trilogy software) or any 1 or 2 Gig SD Card (Respironics Part Number 1051801) • Test Orifice, .25” ID (Respironics Part Number 332353) •...
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• 3/16” ID Tubing connect Prox pressure to outlet port (Local Supplier or Respironics Part Num- ber 1060747 (Test hardware Kit)) • 1/8” ID Tubing to connect circuit pressure to pressure measurement device (Local Supplier or Respironics Part Number 1060747 (Test hardware Kit)) •...
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3. The following screen will appear. 4. Click on the test you want to run and select Open. 7-18 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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5. The following screen will appear. 6. To begin the test either select run from the file menu or click the run icon. 7. Using the on-screen prompts and associated help files complete the PV. 8. At the end of a successful or failed test a test report will be generated for you to sign and keep with your records.
7.5 C HECKING THE NTERNAL ATTERY AND ETACHABLE ATTERY YCLE OUNTS 1. Double click on the Trilogy Tool Box Icon. NOTE If the Trilogy Toolbox software is not downloaded to your computer, refer to the Testing Chapter of this manual for download instructions. 2.
ONDITIONING ROCEDURE Respironics recommends replacement of the Internal Battery when the battery reaches 400 or more cycles. If the Internal Battery is not replaced and the Cycle Count is greater than 400 or the Max Error is greater than 25% then the following procedure must be performed to ensure it is still functioning properly.
7.7 C LEANING AND ISINFECTION ROCEDURES 7.7.1 C LEANING THE ENTILATOR The ventilator’s exterior surface and the exterior of the detachable battery pack (if using) should be cleaned before and after each patient use, and more often if needed. WARNING To avoid electrical shock, always unplug the power cord from the wall outlet or external battery before cleaning.
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4. Wash the gray foam filter in warm water with a mild detergent. Rinse thoroughly to remove all detergent residue. Allow the filter to air dry completely before reinstalling it. If the foam filter is torn or damaged, replace it. (Only Respironics-supplied filters should be used as replacement filters.) CAUTION Never install a wet filter into the device.
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8: R & R HAPTER EPAIR EPLACEMENT 8.0 C HAPTER VERVIEW This chapter illustrates the replaceable components for the Trilogy Ventilators. Procedures for replacing the components are also provided in this chapter. NOTE Refer to the Testing Section for required testing after component replacement.
8.1 E XTERNAL OMPONENT EMOVAL NSTALLATION 8.1.1 D ETACHABLE ATTERY EPLACEMENT Handle 8-1: D IGURE ETACHABLE ATTERY EMOVAL NSTALLATION Removal 1. Lift the black handle and remove the Detachable Battery Pack from the ventilator using the pull tab. Installation 1. With the pull tab on the Detachable Battery Pack oriented at the top, place the black tab into the slot located on the bottom of the Detachable Battery compartment and push the detachable bat- tery pack into place.
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Oxygen Blending Module (Trilogy O & Trilogy 202). Installation 1. Place the Inlet Filter into the slot on the Inlet Air Path Assembly (Trilogy 100 & Trilogy 200) or the slot on the Oxygen Blending Module (Trilogy O & Trilogy 202).
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8.1.4 O XYGEN LENDING ODULE EPLACEMENT Removal 1. Remove the four screws securing the Inlet Air Path Assembly to the ventilator. 2. Remove the Oxygen Blending Module tube from the port on the Rear Enclosure. 3. Remove the four pin connector from the slot on the Rear Enclosure. 4.
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8.1.5 A EPLACEMENT 8-4: A IGURE EMOVAL NSTALLATION Removal 1. Remove the Inlet Air Path Assembly or Oxygen Blending Module. Refer to the Inlet Air Path Assembly Section or Oxygen Module Assembly Section for more details. 2. Remove the Air Path Foam from the ventilator. Installation 1.
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8.1.6 A CTIVE ASSIVE ORTING LOCK EPLACEMENT Removal 1. Remove the screw securing the Active/Passive Porting Block to the ventilator. 2. Lift the Active/Passive Porting Block straight up away from the ventilator. Installation 1. Push the Active/Passive Porting Block into place. 2.
8.2 F RONT OTTOM NCLOSURE EMOVAL CAUTION Circuitry is powered if the Internal battery is connected. 1. Remove the Detachable Battery Pack. Refer to the Detachable Battery Pack Replacement Sec- tion for more details. 2. Remove the Inlet Air Path Assembly or Oxygen Blending Module. Refer to the Inlet Air Path Assembly Section or Oxygen Blending Module Section for more details.
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19. Slide the Bottom Enclosure away from the Front and Rear Enclosures. Proceed to the Bottom Enclosure Assembly Component Removal/Installation section for instructions on how to remove/ install the Bottom Enclosure Assembly components. 20. Remove the four screws securing the Front and Rear Enclosures together. 21.
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8.2.1 T LATE EMOVAL Removal 1. Disconnect the Front, Rear, and Bottom Assemblies. Refer to the Front/Rear/Bottom Enclosure Removal Section for more details. 2. Slide the Top Plate out of the groves in the top of the Front or Rear Assemblies. Grooves Installation 1.
8.3 B OTTOM NCLOSURE SSEMBLY OMPONENT EMOVAL NSTALLATION OMPONENT ONTAINED IN 1045171 Battery Fan Cover 1045180 Battery Fan 1045302 Capacitor 1055806 / 1055957 Internal Battery 1045297 Interface PCA 1045311 Speaker 1045301 Speaker Hold-Down 1045295 / 1061268 / 1061269 Base Enclosure Assembly 1070256 1045298 Oxygen Connector...
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8.3.1 AC P OWER ONNECTOR EPLACEMENT Removal 1. Using a small phillips screwdriver and a 1/4” wrench, remove the two screws securing the AC Con- nector to the Bottom Enclosure. Discard the old screws and locking nuts if new screws and locking nuts are provided in your RP Kit.
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3. Using a 4 in-lbs torque wrench and a 1/4” wrench, secure the AC Connector to the Bottom Enclo- sure (new screws and locking nuts should be used if they are provided in RP Kit). Ensure the new AC Inlet contained in the Repair Kit has a gasket preassembled to the AC Inlet.
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8.3.2 DC P OWER ONNECTOR EPLACEMENT 8-9: DC P IGURE OWER ONNECTOR Removal 1. Using a 3/4” wrench, remove the nut securing the DC Connector to the Bottom Enclosure. 2. Remove the DC Connector from the Bottom Enclosure. Installation 1. Place the DC Connector into its slot in the Bottom Enclosure. 2.
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8.3.3 O XYGEN UTLET EPLACEMENT Removal 1. Using a 5/8” wrench, remove the nut securing the Oxygen Outlet to the Bottom Enclosure. 2. Remove Oxygen Outlet and tubing from the Bottom Enclosure. Installation 1. Place the Oxygen Outlet into its slot in the Bottom Enclosure. 2.
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8.3.4 S PEAKER EPLACEMENT Removal 1. Remove the two screws securing the Hold-Down and two cord clips to the Bottom Enclosure. 2. Remove the Speakers from the device. Installation 1. Place the Speaker in the Bottom Enclosure. 2. Place the Hold-Down into its position in the Bottom Enclosure. 3.
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8.3.5 I NTERNAL ATTERY EPLACEMENT Removal 1. Unscrew the Battery Fan Cover from the Battery Fan. 8-10: B IGURE ATTERY OVER 2. Cut the Tie warp securing the Fan wires to the Capacitor/Internal Battery Fan Retainer. 3. Release the locking tabs securing the Internal Battery Fan to the Capacitor/Internal Battery Retainer.
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3. Using a tie wrap secure the Fan wires to the Capacitor/Internal Battery Fan Retainer. The wires are to be secured to the front of the Capacitor/Battery Retainer with the wire tie in the orientation below. The wires must be loose and not pinched by the wire tie. 8-12: P IGURE ROPER ROUTING OF...
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8.3.6 C APACITOR NTERNAL ATTERY EPLACEMENT Removal 1. Remove the three screws securing the Capacitor/Internal Battery Retainer to the Bottom Enclo- sure. 8-13: C IGURE APACITOR NTERNAL ATTERY ETAINER CREWS 2. Cut the two tie wraps securing wires to the Capacitor/Internal Battery Retainer. 3.
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8.3.7 I PCA R NTERFACE EPLACEMENT Removal 1. Remove the Internal Battery/Capacitor Retainer. 2. Remove the Interface to System Board Cable from J4 on the Interface PCA. 3. Remove the Ethernet to System Board Cable from J5 on the Interface PCA. 8-15: E IGURE THERNET TO...
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3. Connect the Interface to System Board Cable from J4 on the Interface PCA. 4. Connect the Interface PCA to the Interface PCA Retainer. 8-22 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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8.3.8 I PCA R NTERFACE ETAINER EPLACEMENT Removal 1. Remove to the Interface PCA. Refer to the Interface PCA Replacement section for more detailed instructions. 2. Remove the two screws securing the Interface PCA Retainer to the Bottom Enclosure. 8-17: I PCA R IGURE NTERFACE...
8.3.9 B OTTOM NCLOSURE EPLACEMENT Removal 1. Remove the AC Power Connector. Refer to the Interface PCA Retainer Replacement Section for more details. 2. Remove the DC Power Connector. Refer to the DC Power Connector Replacement Section for more details. 3.
8.4 F RONT NCLOSURE SSEMBLY OMPONENT EMOVAL NSTALLATION OMPONENT ONTAINED IN 1045182 / 1070252 Front Enclosure 1045183 KeyPad 1045163 Inverter PCA 1045184 LCD Screen 1045164 & LCD Cable Ferrite 1045195 1045225 LCD Cable 1045200 Front Panel/Keypad LED PCA 1045195 System PCA Support 1045197 PCB Module Plate “A”...
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8.4.1 K EYPAD RONT NCLOSURE EPLACEMENT Removal 1. Remove the four screws securing the metal brackets to the front case. Three of the four screws are located between the metal bracket and the Front Enclosure. 8-19: M IGURE ETAL RACKET UPPORT CREW OCATIONS...
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Installation 1. Install the Keypad into the Front Enclosure. 2. Place the assembly secured with the metal brackets into the Front Enclosure. 3. Secure the Metal Brackets to the Front Enclosure by tightening the screw to 8 in-lbs. 8-28 1002735, V .
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8.4.2 F PCA R RONT ANEL EPLACEMENT Removal 1. Remove the 4 screws connecting the Front Panel PCA to the Power Management Board Support. 8-22: M IGURE OUNTING CREW OCATIONS 2. Remove the Front Panel PCA from the Assembly. 8-23: F PCA R IGURE RONT...
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8.4.3 PCA I NVERTER EPLACEMENT Removal 1. Remove the connection from location J20 on the Power Management Board. 8-24: L IGURE OCATION ON THE OWER ANAGEMENT 2. Remove the LCD connection from location J2 on the PCA Inverter. 8-25: L PCA I &...
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8.4.4 M ETAL UPPORT RACKET EPLACEMENT Removal 1. Remove the Front Panel PCA. Refer to the Front Panel PCA Replacement Section for more details. 2. Remove the PCA Inverter. Refer to the PCA Inverter Replacement Section for more details. 3. Remove the one remaining screw connecting the Power Management PCB Support to the Metal Bracket.
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8.4.5 P PCA R OWER ANAGEMENT EPLACEMENT Removal 1. Remove the Keypad/Front Enclosure. Refer to the Keypad/Front Enclosure Replacement Section for more details. 2. Remove the Front Panel PCA. Refer to the Front Panel PCA Replacement Section for more details. 3.
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7. Remove the four screws securing the Power Management PCA Support to the Power Manage- ment PCA. 8-30: PCB S IGURE UPPORT CREWS Installation 1. Secure the Power Management PCA to the Power Management PCA Support by tightening the screws to 8 in-lbs. 2.
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Once the latest firmware has been loaded to the device proceed to the Trilogy 100 Field Service Application for Final Testing of the device. If the firmware is not loaded the device will not operate or pass the Field Service Application Testing.
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7. Remove the two screws securing the System PCA to the System PCA Support. 8-32: S IGURE CREW OCATIONS 8. Remove the System PCA to Sensor PCA Cable from location J4 on the System PCA. Installation 1. Connect the System PCA to Sensor PCA Cable to J4 on the System PCA. 2.
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8.4.7 L (LCD) R IQUID RYSTAL ISPLAY EPLACEMENT Removal 1. Remove the Keypad/Front Enclosure. Refer to the Keypad/Front Enclosure Replacement Section for more details. 2. Remove Front Panel PCA. Refer to the Front Panel PCA Replacement Section for more details. 3.
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8. Remove the three screws securing the LCD to the System Board Support. 8-35: S IGURE CREW OCATIONS Installation 1. Slide the LCD Cable through the Ferrite and connect it to LCD. 2. Secure the LCD to the System Board Support by tightening the screws to 6 in-lbs. 3.
8.5 R NCLOSURE SSEMBLY OMPONENT EMOVAL NSTALLATION OMPONENT ONTAINED IN Top Plate 1045586 Bellows Clip 1045307 Sensor PCA Assembly 1045152 / 1070248 Rear Enclosure 1045149 Detachable Battery Connector Assembly 1045166 Exhaust Fan 1045178 Vent Exhaust Outlet Air Path Assembly 1045178 Detachable Battery Retainer 1045167 Flow Sensor Assembly...
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8.5.1 D ETACHABLE ATTERY ONNECTOR SSEMBLY EPLACEMENT Removal 1. Remove the connection from J2 located on the Trilogy Power Supply Board. 2. Remove the three screws connecting the Detachable Battery Connector Assembly to the Rear Enclosure. 8-37: D IGURE ETACHABLE ATTERY ONNECTOR CREW...
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8.5.2 S TIRRING TIRRING ETAINER EPLACEMENT Removal 1. Lift the center tab straight up to release the adhesive on the back of the tab from the Motor Blower Assembly. 2. Pull the Stirring Fan Retainer away from the Motor Blower Assembly. 8-39: S IGURE TIRRING...
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8.5.3 A CTIVE XHALATION ODULE EPLACEMENT Removal 1. Remove the tubing from the Exhalation Module ports. To Oxygen Outlet Connector 8-40: T IGURE UBING ONNECTIONS AND CREW OCATIONS 2. Remove the four screws securing the Active Exhalation Module to the Rear Enclosure. 1002735, V .
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Installation 1. Ensure the two O-rings are properly in place on the Active Exhalation Module. 8-41: R IGURE EMOVAL NSTALLATION OF CTIVE XHALATION ODULE 2. Connect the Active Exhalation Module to the Rear Enclosure by tightening the four screws to 6 in- lbs.
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8.5.4 M OTOR LOWER SSEMBLY EPLACEMENT Removal 1. Remove the three screws securing the Isolation Assembly to the Rear Enclosure. 8-42: S IGURE CREW OCATION 2. Slightly lift the entire Motor Blower Assembly up and out of the Rear Enclosure. 3.
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8.5.5 T RANSITION EPLACEMENT Removal 1. Remove the Motor Blower Assembly. Refer to the Motor Blower Assembly Replacement Section for more details. 2. Remove the Transition Tube from the Flow Sensor Assembly. 8-43: D IGURE ISCONNECTING NSTALLING THE RANSITION UBE FROM ENSOR SSEMBLY Installation...
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8.5.6 T 100 F RILOGY ENSOR SSEMBLY EPLACEMENT Removal 1. Remove the all of the tubing, including the Transition Tube, from the Flow Sensor Assembly. 2. Remove the two screws securing the Flow Sensor Assembly to the Rear Enclosure. 8-44: S IGURE CREW OCATION...
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Installation 1. Ensure the two porting block caps are installed on the Flow Sensor Assembly. 8-45: P IGURE ORTING LOCK NSTALLATION 2. Place the Flow Sensor Assembly into the correct location in the Rear Enclosure. 8-46: F IGURE ENSOR SSEMBLY NSTALLATION 8-46 1002735, V...
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3. Place the Temperature Sensor Cap and Outlet Flow Path Thermistor into the proper location in the Flow Sensor Assembly. 8-47: S IGURE ENSOR NSTALLATION 4. Secure the Flow Sensor Assembly to the Rear Enclosure by tightening the screws to 8 in-lbs. 1002735, V .
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5. Install all of the tubing back to the proper location. Refer to the drawings below. 8-48: P IGURE ROPER UBING ONNECTIONS 8-48 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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8.5.7 T 200, T , & T 202 F RILOGY RILOGY RILOGY ENSOR SSEMBLY EPLACEMENT Removal 1. Remove the all of the tubing, including the Transition Tube, from the Flow Sensor Assembly. 2. Remove the two screws securing the Flow Sensor Assembly to the Rear Enclosure. 8-52: S IGURE CREW...
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Installation 1. Ensure the two porting block caps are installed on the Flow Sensor Assembly. 8-53; P IGURE ORTING LOCK NSTALLATION 2. Place the Flow Sensor Assembly into the correct location in the Rear Enclosure. 8-54: F IGURE ENSOR NSTALLATION 1002735, V .
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3. Place the Temperature Sensor Cap and Outlet Flow Path Thermistor into the proper location in the Flow Sensor Assembly. 8-55: T IGURE EMPERATURE ENSOR NSTALLATION 4. Secure the Flow Sensor Assembly to the Rear Enclosure by tightening the screws to 8 in-lbs. 8-54 1002735, V .
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5. Install all of the tubing back to the proper location. Refer to the drawings below. 8-56: P IGURE ROPER UBING ONNECTIONS 1002735, V . 05 8-55 & T RILOGY ERVICE ECHNICAL NFORMATION...
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8-57: P IGURE ROPER UBING ONNECTIONS 8-56 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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8-58: P IGURE ROPER UBING ONNECTIONS 1002735, V . 05 8-57 & T RILOGY ERVICE ECHNICAL NFORMATION...
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DAPTOR EPLACEMENT Removal 1. Remove the Flow Sensor Assembly. Refer to the Trilogy 100 Flow Sensor Assembly Section or the Trilogy 200, Trilogy O , & Trilogy 202 Section for more information for more details. 2. Remove all of the tubing connected to the Porting Block Adaptor.
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2. For Trilogy 200, Trilogy O , & Trilogy 202 devices ensure the porting block caps are installed as shown. 8-60: T 200, T , & T 202 T & C IGURE RILOGY RILOGY RILOGY UBING LACEMENT 1002735, V . 05 8-59 &...
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4. Connect the correct tubing to the proper location on the Porting Block Adaptor. 5. Install the Flow Sensor Assembly. Refer to the Trilogy 100 Flow Sensor Assembly Section or the Trilogy 200, Trilogy O , &...
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8.5.9 T 100 S PCA R RILOGY ENSOR EPLACEMENT Removal 1. Slide the Sensor PCA out of the Rear Enclosure. 8-62: S PCA R IGURE ENSOR EMOVAL 2. Remove any tubing connected to the Sensor PCA. Installation 1. Slide the Sensor PCA into the grooves in the Rear Enclosure. 8-63: G IGURE ROOVE...
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8.5.10 T 200, T , & T 202 S PCA R RILOGY RILOGY RILOGY ENSOR EPLACEMENT Removal 1. Slide the Sensor PCA out of the Rear Enclosure. 2. Remove any tubing connected to the Sensor PCA. 8-62 1002735, V . 05 &...
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Installation 1. Connect thermistor to J1 on Sensor PCA. 2. Connect tube from bottom of PCA Manifold to Flow Sensor Assembly, routing under the thermistor wires 3. Connect the Porting Block Adaptor tube 3 to MT2 on Sensor PCA, routing over thermistor wires. 4.
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5. Follow the steps in the Figure below to insert the PCA in the enclosure and make the final connec- tions. 8-65: PCA P IGURE LACEMENT AND INAL ONNECTIONS 8-64 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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6. Ensure items 1, 2, 3, and 4 are assembled properly. 8-66: T IGURE UBING ONNECTIONS 7. Ensure part 2 is attached to the Active Exhalation Control Valve red port. 8. Ensure item 3 is connected from the Filter/Tee to the Flow Sensor Assembly, routing the tube under the Flow Path Assembly and over the thermistor.
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Trilogy 200, Trilogy O , & Trilogy 202 Section for more information for more details. 4. Remove the Sensor PCA. Refer to the Trilogy 100 Sensor PCA Section or the Trilogy 200 & O Sensor PCA Section for more details.
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2. Connect the Power Supply PCA to Power Management Board Cable to location J2 on the Power Supple PCA. 3. Install the Sensor PCA. Refer to the Trilogy 100 Sensor PCA Section or the Trilogy 200 & O Sen- sor PCA Section for more details.
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Trilogy 200 & Trilogy O , & Trilogy 202 Section for more information for more details. 4. Remove the Sensor PCA. Refer to the Trilogy 100 Sensor PCA Section or the Trilogy 200 & O Sensor PCA Section for more details.
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6. Install the Transition Tube. Refer to the Transition Tube Replacement Section for more details. 7. Install the Motor Blower Assembly. Refer to the Motor Blower Assembly Replacement Section for more details. 8-68: P 100 T IGURE ROPER OUTING OF RILOGY UBING AND IRING...
8.6 F RONT OTTOM NCLOSURE NSTALLATION 1. IMPORTANT TO BE CONNECTED LAST: Connect the Internal Battery Cable to J2 on the Power Management Board 2. Place the Top Plate in the groves on the Front and Rear Enclosure. 3. Move the enclosure close enough to connect the wiring. 4.
31. Connect the Inlet Air Path Assembly or Oxygen Blending Module Assembly. Refer to the Inlet Air Path Assembly Section or the Oxygen Blending Module Assembly procedure for more details. 8.7 O & R XYGEN LENDING ODULE OMPONENT EPAIR EPLACEMENT ROCE DURES 8.7.1 O...
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8.7.2 O XYGEN LENDER OUSING EMOVAL Removal 1. Remove the Filter/Whisper Cap. Refer to Oxygen Blender Filter/Whisper Cap Replacement Sec- tion for more details. 2. Remove the metal ring from the front of the Housing. 3. Remove the six screws securing the Manifold to the Housing. 4.
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8.7.3 M IXING LEMENT LEMENT UBES EPLACEMENT Removal 1. Remove the Filter/Whisper Cap. Refer to Oxygen Blender Filter/Whisper Cap Replacement Sec- tion for more details. 2. Remove the Oxygen Blender Housing. Refer to the Oxygen Blender Housing Removal Section for more details.
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5. Using a standoff, secure the Mixing Element to the PCA be securing the screw to 6 in-lbs. 8-73: T IGURE NSERTION AND TANDOFF LACEMENT 6. Reconnect the tubing to the Flow Element Tubes and ensure it is connected properly to the PCA flow sensors.
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8.7.4 O PCA/PCA S XYGEN LENDER PACER EPLACEMENT Removal 1. Remove the Filter/Whisper Cap. Refer to Oxygen Blender Filter/Whisper Cap Replacement Sec- tion for more details. 2. Remove the Oxygen Blender Housing. Refer to Oxygen Blender Housing Removal Section for more details.
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Installation 1. Connect the PCA Spacer to the Manifold by tightening the screw to 6 in-lbs. 2. Connect the PCA to the Manifold be securing the two screws to 6 in-lbs. 3. Connect the Valve Wire to location P4 on the Main PCA. 4.
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8.7.5 O XYGEN LENDER RESSURE ENSOR EPLACEMENT Removal 1. Remove the Filter/Whisper Cap. Refer to Oxygen Blender Filter/Whisper Cap Replacement Sec- tion for more details. 2. Remove the Oxygen Blender Housing. Refer to Oxygen Blender Housing Removal Section for more details. 3.
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8.7.6 O XYGEN LENDER EPLACEMENT Removal 1. Remove the Filter/Whisper Cap. Refer to Oxygen Blender Filter/Whisper Cap Replacement Sec- tion for more details. 2. Remove the Oxygen Blender Housing. Refer to Oxygen Blender Housing Removal Section for more details. 3. Disconnect the Fan wire from location P5 on the Oxygen Blender PCA. 4.
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8.7.7 A NLET SSEMBLY EPLACEMENT Removal 1. Remove the Filter/Whisper Cap. Refer to Oxygen Blender Filter/Whisper Cap Replacement Sec- tion for more details. 2. Remove the Oxygen Blender Housing. Refer to Oxygen Blender Housing Removal Section for more details. 3. Remove the Mixing Element/Flow Element Assembly. Refer to Mixing Element/Flow Element Tubes Replacement Section for more details.
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8.7.8 L OWER ANIFOLD OVER EPLACEMENT Removal 1. Remove the screw that secures the Lower Manifold Cover to the Manifold. Installation 1. Connect the Lower Manifold Cover to the Manifold by tightening the screw to 6 in-lbs. 8-78: L IGURE OWER ANIFOLD OVER...
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8.7.9 M ANIFOLD EPLACEMENT Removal 1. Remove the Filter/Whisper Cap. Refer to Oxygen Blender Filter/Whisper Cap Replacement Sec- tion for more details. 2. Remove the Oxygen Blender Housing. Refer to Oxygen Blender Housing Removal Section for more details. 3. Remove the Mixing Element/Flow Element Assembly. Refer to Mixing Element/Flow Element Tubes Replacement Section for more details.
8.8 P ACKAGING SSEMBLY ROCEDURE 1. Form device shipper box and seal, using 3 inch tape. 2. Form & insert the Bottom Pad and place it into shipper. 3. Place device with handle down into appropriately-sized Polybag, folding excess polybag around device.
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4. Place the bagged device into shipper. 5. Form four roll-up spacers and place them into the shipper. 6. Form the spacer pad and place it inside the shipper. 1002735, V . 05 8-83 & T RILOGY ERVICE ECHNICAL NFORMATION...
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7. Form the Top pad and insert into the shipper box. 8. Close the shipper box and seal with 3 inch tape. 9. Place shipping labels on the outside of the shipper box. 8-84 1002735, V . 05 & T RILOGY ERVICE ECHNICAL...
9.0 C HAPTER VERVIEW This chapter illustrates the names and components for each of the repair kits for the Trilogy Ventilators. For technical assistance or replacement part ordering information, contact Respironics Product Support. USA and Canada Phone: 1-800-345-6443 Fax: 1-800-866-0245 Email: service@respironics.com...
9.1 R EPAIR EFERENCE ABLE NOTE For kits with multiple part number listings, refer to the individual page to ensure proper ordering. PART NUMBER(S) REPAIR KIT NAME PAGE IDENTIFIER 1045299 AC Power Connector Cable Kit page 12 1045153 Active Exhalation Control Module Kit page 24 1045295/1061268/1061269/ Base Enclosure Kits...
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9.2 P OLLEN ILTER PART NUMBER: 1035443 (1 PACK)/1029330 (2 PACK) Included in Kit Tools Required Pollen Filter None 9.3 R EMOVABLE PART NUMBER: 1045403 Included in Kit Tools Required Removable Air Path Foam Phillips Screwdriver 1002735, V . 05 &...
9.4 H ANDLE PART NUMBER: 1045306 Included in Kit Tools Required Trilogy Handle 1/8” Hex Wrench 9.5 B LOWER ELLOWS PART NUMBER: 1045309 Included in Kit Tools Required Blower Bellow Phillips Screwdriver 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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9.6 I NLET SSEMBLY PART NUMBER: 1045587 Included in Kit Tools Required Inlet Air Path Assembly Phillips Screwdriver 9.7 C APACITOR ATTERY ETAINER SSEMBLY PART NUMBER: 1045303 Included in Kit Tools Required Capacitor/Battery Retainer Assembly Phillips Screwdriver 1002735, V . 05 &...
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9.8 I NTERNAL ATTERY PART NUMBER: 1055806 PART NUMBER: 1055957 Included in Kit Tools Required Included in Kit Tools Required International/Domestic Phillips Screwdriver Japanese Internal Battery Pack Phillips Screwdriver Internal Battery Pack 9.9 S PEAKER PART NUMBER: 1045301 Included in Kit Tools Required Speaker Hold-Down Phillips Screwdriver...
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9.10 S YSTEM OARD TO THERNET ABLE PART NUMBER: 1045204 Included in Kit Tools Required System Board to Ethernet Cable Phillips Screwdriver 9.11 S PCA C YSTEM OARD TO NTERFACE ABLE PART NUMBER: 1045203 Included in Kit Tools Required System Board to Interface PCA Cable Phillips Screwdriver 1002735, V .
9.12 C APACITOR PART NUMBER: 1045302 Included in Kit Tools Required Capacitor Phillips Screwdriver 9.13 B ATTERY PART NUMBER: 1045180 Included in Kit Tools Required Battery Fan Phillips Screwdriver 9-10 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.14 DC P OWER ONNECTOR ABLE PART NUMBER: 1045300 Included in Kit Tools Required DC Power Connector Cable Phillips Screwdriver 3/4” Wrench 9.15 O XYGEN ONNECTOR PART NUMBER: 1045298 Included in Kit Tools Required Oxygen Connector Phillips Screwdriver 5/8” Wrench 1002735, V .
9.16 AC P OWER ONNECTOR ABLE PART NUMBER: 1045299 Included in Kit Tools Required AC Power Connector Cable w/ Phillips Screwdriver Gasket (comes assembled) 1/4” Wrench 9.17 PCB S PCA K UPPORT FOR YSTEM PART NUMBER: 1045195 Included in Kit Tools Required PCB Support for System PCA w/ Phillips Screwdriver...
9.18 PCB S PCA K UPPORT FOR OWER ANAGEMENT PART NUMBER: 1045196 Included in Kit Tools Required PCB Support for Power Management PCA Phillips Screwdriver 1/8” Hex Wrench 9.19 P OWER LAMP PART NUMBER: 1045304 Included in Kit Tools Required Power Cord Clamp Phillips Screwdriver 1002735, V...
9.20 T UBING LBOW PART NUMBER: 1045173 Included in Kit Tools Required Tubing Elbow Phillips Screwdriver 9.21 S LCD C YSTEM OARD TO ABLE ERRITE PART NUMBER: 1045164 Included in Kit Tools Required Ferrite Phillips Screwdriver 9-14 1002735, V . 05 &...
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9.22 S LCD C YSTEM OARD TO ABLE PART NUMBER: 1045225 Included in Kit Tools Required System Board to LCD Cable Phillips Screwdriver 1/8” Hex Wrench 9.23 S YSTEM OARD TO ENSOR OARD ABLE PART NUMBER: 1045202 Included in Kit Tools Required System Board to Sensor Board Cable Phillips Screwdriver...
9.24 K EYPAD PART NUMBER: 1045183 Included in Kit Tools Required Keypad Phillips Screwdriver 1/8” Hex Wrench 9.25 PCB M “A” K ODULE LATE PART NUMBER: 1045197 Included in Kit Tools Required PCB Module Plate “A” Phillips Screwdriver 1/8” Hex Wrench 9-16 1002735, V .
9.26 PCB M “B” K ODULE LATE PART NUMBER: 1045198 Included in Kit Tools Required PCB Module Plate “B” Phillips Screwdriver 1/8” Hex Wrench 1002735, V . 05 9-17 & T RILOGY ERVICE ECHNICAL NFORMATION...
PART NUMBER: 1070256 Included in Kit Tools Required Base Enclosure Assembly Phillips Screwdriver Clear Overlay (x2) Trilogy 100/Trilogy 200 Warning Label - Latin America PART NUMBER: 1075638 Included in Kit Tools Required Base Enclosure Assembly Phillips Screwdriver Clear Overlay (x2)
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PART NUMBER: 1075608 Included in Kit Tools Required Base Enclosure Assembly Phillips Screwdriver Clear Overlay (x2) Trilogy 202 Warning Label - Domestic 1002735, V . 05 9-19 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.28 I NTERFACE OARD ETAINER PART NUMBER: 1045296 Included in Kit Tools Required Interface Board Retainer Phillips Screwdriver 9-20 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.29 T RANSITION OCATOR PART NUMBER: 1045165 Included in Kit Tools Required Transition Tube Locator Phillips Screwdriver 1/8” Hex Wrench 9.30 D ETACHABLE ATTERY ETAINER PART NUMBER: 1045167 Included in Kit Tools Required Detachable Battery Retainer Phillips Screwdriver 1/8” Hex Wrench 1002735, V .
9.32 S TIRRING PART NUMBER: 1045176 Included in Kit Tools Required Stirring Fan Phillips Screwdriver 1/8” Hex Wrench 9.33 P ORTING LOCK DAPTOR PART NUMBER: 1045174 Included in Kit Tools Required Porting Block Adaptor Phillips Screwdriver 1/8” Hex Wrench 1002735, V .
9.34 T RANSITION PART NUMBER: 1045154 Included in Kit Tools Required Transition Tube Phillips Screwdriver 1/8” Hex Wrench 9.35 A CTIVE XHALATION ONTROL ODULE PART NUMBER: 1045153 Included in Kit Tools Required Active Exhalation Control Module Phillips Screwdriver O-rings (x2) 1/8”...
9.36 S TIRRING ETAINER PART NUMBER: 1045177 Included in Kit Tools Required Stirring Fan Retainer Phillips Screwdriver Stirring Fan Foam 1/8” Hex Wrench 9.37 B ATTERY HIELD PART NUMBER: 1045171 Included in Kit Tools Required Battery Fan Shield Phillips Screwdriver 1002735, V .
9.38 O UTLET HERMISTOR PART NUMBER: 1045170 Included in Kit Tools Required Outlet Flow Path Thermistor Phillips Screwdriver 1/8” Hex Wrench 9.39 T EMPERATURE ENSOR RING PART NUMBER: 1045169 Included in Kit Tools Required Temperature Sensor O-ring Phillips Screwdriver 1/8” Hex Wrench 9-26 1002735, V .
9.40 F TRAIGHTENER PART NUMBER: 1045168 Included in Kit Tools Required Flow Straightener Phillips Screwdriver 1/8” Hex Wrench Chamfer tool M100311 9.41 E XHAUST SSEMBLY PART NUMBER: 1045178 Included in Kit Tools Required Exhaust Fan Assembly Phillips Screwdriver 1/8” Hex Wrench 1002735, V .
9.42 F ENSOR SSEMBLY PART NUMBER: 1045150 Included in Kit Tools Required Trilogy 100 Flow Sensor Assembly Phillips Screwdriver 1/8” Hex Wrench PART NUMBER: 1070249 Included in Kit Tools Required Trilogy 200/Trilogy 202/Trilogy O Flow Sensor Phillips Screwdriver 1/8” Hex Wrench...
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9.43 E NCLOSURE PART NUMBER: 1045181 Included in Kit Tools Required Enclosure Seal Phillips Screwdriver 1/8” Hex Wrench 1002735, V . 05 9-29 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.44 T RILOGY RONT NCLOSURE PART NUMBER: 1045182 Included in Kit Tools Required Trilogy 100 Front Enclosure Phillips Screwdriver 1/8” Hex Wrench PART NUMBER: 1070253 Included in Kit Tools Required Trilogy O Front Enclosure Phillips Screwdriver 1/8” Hex Wrench PART NUMBER: 1070252...
9.45 R NCLOSURE PART NUMBER: 1045149 Included in Kit Tools Required Trilogy 100/Trilogy 200 Rear Enclosure Phillips Screwdriver 1/8” Hex Wrench PART NUMBER: 1070251 Included in Kit Tools Required Trilogy 202/Trilogy O Rear Enclosure Phillips Screwdriver 1/8” Hex Wrench (contains hole for Oxygen Blending...
9.46 PCA I NVERTER PART NUMBER: 1045163 Included in Kit Tools Required PCA Inverter Phillips Screwdriver 1/8” Hex Wrench 9.47 S PEAKER PART NUMBER: 1064699 Included in Kit Tools Required Speaker Phillips Screwdriver 9-32 1002735, V . 05 & T RILOGY ERVICE ECHNICAL...
9.48 B ELLOWS PART NUMBER: 1045307 Included in Kit Tools Required Bellows Clip Phillips Screwdriver 1002735, V . 05 9-33 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.49 M OTOR LOWER SSEMBLY PART NUMBER: 1054951 Included in Kit Tools Required Motor Blower Assembly w/ Isolation Phillips Screwdriver Assembly 1/8” Hex Wrench 9.50 I PCA K NTERFACE PART NUMBER: 1045297 Included in Kit Tools Required Interface PCA Phillips Screwdriver 9-34 1002735, V .
9.52 F LED PCA K RONT ANEL EYPAD PART NUMBER: 1045200 Included in Kit Tools Required Front Panel/Keypad LED PCA Phillips Screwdriver 1/8” Hex Wrench 9-36 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.53 S YSTEM OARD W AUGHTER OARD PART NUMBER: 1045199 Included in Kit Tools Required System Board w/ Daughter Board Phillips Screwdriver 1/8” Hex Wrench 9.54 P PCA K OWER ANAGEMENT PART NUMBER: 1045201 Included in Kit Tools Required Power Management PCA Phillips Screwdriver 1/8”...
Phillips Screwdriver 1/8” Hex Wrench 9.56 T 100 T RILOGY UBING PART NUMBER: 1045172 Included in Kit Tools Required Trilogy 100 Tubing Phillips Screwdriver 1/8” Hex Wrench 9.57 T RILOGY ARDWARE PART NUMBER: 1045175 Included in Kit Tools Required Trilogy Hardware Kit...
9.58 LCD K PART NUMBER: 1045184 Included in Kit Tools Required Trilogy Color 5.7 Inch LCD Phillips Screwdriver 1/8” Hex Wrench 9.59 SD C PART NUMBER: 1051801 Included in Kit Tools Required 1 GB SD Card None 1002735, V . 05 9-39 &...
9.60 S HIPPING ONTAINER PART NUMBER: 1045310 (1 PACK) / 1055430 (10 PACK) Included in Kit Tools Required Trilogy Shipping Container 9.61 S TIRRING PART NUMBER: 1045308 Included in Kit Tools Required Stirring Fan Foam 9-40 1002735, V . 05 &...
ABEL PART NUMBER: 1045312 Included in Kit Tools Required Trilogy 100/Trilogy 200 Warning Label (International) PART NUMBER: 1045402 Included in Kit Tools Required Trilogy 100/Trilogy 200 Warning Label (Japanese) 1002735, V . 05 9-41 & T RILOGY ERVICE ECHNICAL NFORMATION...
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PART NUMBER: 1058857 Included in Kit Tools Required Trilogy 100/Trilogy 200 Warning Label (Domestic) PART NUMBER: 1070257 Included in Kit Tools Required Trilogy O Warning Label 9-42 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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PART NUMBER: 1070255 Included in Kit Tools Required Trilogy 100/Trilogy 200 Warning Label (Latin America) 1002735, V . 05 9-43 & T RILOGY ERVICE ECHNICAL NFORMATION...
PART NUMBER: 1075609 Included in Kit Tools Required Trilogy 202 Warning Label (Domestic) PART NUMBER: 1075637 Included in Kit Tools Required Trilogy 202 Warning Label (International) 9.63 T LATE NCLOSURE PART NUMBER: 1045586 Included in Kit Tools Required Top Plate Phillips Screwdriver 1/8”...
9.64 O NLET RING PART NUMBER: 1045588 Included in Kit Tools Required Inlet O-ring Phillips Screwdriver 1/8” Hex Wrench 5/8” Wrench 9.65 DC I NLET RING PART NUMBER: 1045589 Included in Kit Tools Required DC Inlet O-ring Phillips Screwdriver 1/8” Hex Wrench 3/4”...
9.66 H ANDLE RING PART NUMBER: 1045590 Included in Kit Tools Required Handle O-ring 1/8” Hex Wrench 9-46 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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9.67 R UBBER PART NUMBER: 1029360 Included in Kit Tools Required Rubber Feet None 9.68 P REVENTIVE AINTENANCE ABEL PART NUMBER: 1058376 Included in Kit Tools Required Preventive Maintenance Label (10 pack) None 9.69 T & T 202 O RILOGY RILOGY XYGEN LENDER...
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9.70 T & T 202 O RILOGY RILOGY XYGEN LENDER HISPER PART NUMBER: 1054869 Included in Kit Tools Required Oxygen Blender Whisper Cap None 9.71 T & T 202 O RILOGY RILOGY XYGEN LENDER LEMENT PART NUMBER: 1054870 Included in Kit Tools Required Oxygen Blender Flow Element None...
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9.72 T & T 202 O RILOGY RILOGY XYGEN LENDER IXING LEMENT PART NUMBER: 1054871 Included in Kit Tools Required Oxygen Blender Mixing Element None 1002735, V . 05 9-49 & T RILOGY ERVICE ECHNICAL NFORMATION...
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9.73 T & T 202 O RILOGY RILOGY XYGEN LENDER OUSING PART NUMBER: 1054872 Included in Kit Tools Required Oxygen Blender Housing None 9-50 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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9.74 T & T 202 O PCA S RILOGY RILOGY XYGEN LENDER PACER PART NUMBER: 1054875 Included in Kit Tools Required Oxygen Blender PCA Spacer None 1002735, V . 05 9-51 & T RILOGY ERVICE ECHNICAL NFORMATION...
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9.75 T & T 202 O RILOGY RILOGY XYGEN LENDER ARNESS PART NUMBER: 1054874 Included in Kit Tools Required Oxygen Blender Wire Harness None 9-52 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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9.76 T & T 202 O RILOGY RILOGY XYGEN LENDER ILTER PART NUMBER: 1054773 Included in Kit Tools Required Oxygen Blender Filter Duct None 1002735, V . 05 9-53 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.77 T & T 202 O RILOGY RILOGY XYGEN LENDER URGE PART NUMBER: 1054775 Included in Kit Tools Required Oxygen Blender Purge Fan None 9.78 T & T 202 O RILOGY RILOGY XYGEN LENDER OWER ANIFOLD PART NUMBER: 1054772 Included in Kit Tools Required Oxygen Blender Lower Manifold None...
9.79 T & T 202 O RILOGY RILOGY XYGEN LENDER RESSURE ENSOR PART NUMBER: 1054868 Included in Kit Tools Required Oxygen Blender Pressure Sensor Port Clip None 1002735, V . 05 9-55 & T RILOGY ERVICE ECHNICAL NFORMATION...
9.80 T & T 202 O RILOGY RILOGY XYGEN LENDER ANIFOLD SSEMBLY PART NUMBER: 1054774 Included in Kit Tools Required Oxygen Blender Manifold Assembly None 9.81 T & T 202 B RILOGY RILOGY LENDER LASTIC HREADED PART NUMBER: 1070135 Included in Kit Tools Required Oxygen Blender Plastic Threaded Cap None...
9.82 T 200, T , & T 202 T RILOGY RILOGY RILOGY UBING PART NUMBER: 1070250 Included in Kit Tools Required Trilogy 200 / Trilogy O / Trilogy 202 None Tubing 9.83 T & T 202 O RILOGY RILOGY XYGEN LENDER UBING PART NUMBER: 1054876...
9.85 FAA L ABEL PART NUMBER: 1067047 Included in Kit Tools Required FAA Label (Qty: 10) None 9.86 T RILOGY PART NUMBER: 1076003 Included in Kit Tools Required Base Enclosure Seals None 9.87 E NCLOSURE UXILIARY OVER PART NUMBER: 1079058 Included in Kit Tools Required Enclosure Auxiliary Cover...
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If you notice any unexplained changes in the performance of the device, if it is making unusual sounds, if the device or detachable battery are dropped, if water is spilled into the enclosure or if the enclosure is cracked or broken, discontinue use and contact Respironics or an authorized service center for service. 10.1.2 V...
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10.1.4 S ETTING AND LARMS ESTS Complete the following steps to set up the settings and alarms tests. ETUP Settings and Alarms Menu Modify the settings in the Setting and Alarms menu to match those shown below in Table 10-1. If necessary refer to the System Setup Section for instructions on modifying ventilator settings.
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Options Menu Modify the settings in the Options menu to match those shown below in Table 10-2. 10-2: V ABLE ENTILATOR ETTING IN THE PTIONS SETTING VALUE Menu Access Full Detailed View All other settings Discretionary Turn Device Power On Press the Start/Stop button on the front of the ventilator.
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Modify Ventilator Alarm Setting Modify the High Tidal Volume alarm setting to match the one shown below in Table 10-4. 10-4: R ABLE ESET IDAL OLUME LARM ETTING SETTING VALUE High Vte/Vti 500 ml Verify Reset Wait 40 seconds and verify the following auto-reset conditions: •...
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Modify the Low Tidal Volume alarm setting to match the one shown below in Table 10-7. 10-7: R ABLE ESET IDAL OLUME LARM ETTING SETTING VALUE Low Vte/Vti 50 ml Verify Reset Wait 40 seconds and verify the following auto-reset conditions: •...
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Wait approximately 10 seconds and verify the following alarm signals: • The High Priority audible indicator sounds • A red light flashes on the Alarm Indicator/Audio Pause button • The Circuit Disconnect alarm condition appears on the screen, highlighted in red Reconnect Test Lung Reconnect the test lung to the circuit.
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10-11: V ABLE ENTILATOR ETTINGS SETTING VALUE Low Inspiratory Pressure 6 pressure units High Inspiratory Pressure 10 pressure unit Apnea All other alarms Verify the Alarm Wait up to 40 seconds and verify the following alarm signals: • The Medium Priority audible indicator sounds •...
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Modify Ventilator Alarm Settings Modify the High Inspiratory Pressure setting to match the one shown in Table 10-12. 10-12: R ABLE ESET NSPIRATORY RESSURE LARM SETTING VALUE High Inspiratory Pressure 60 pressure units Verify Reset Wait 40 seconds and verify the following auto-reset conditions: •...
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Verify the Alarm Wait up to 40 seconds and verify the following alarm signals: • The High Priority audible indicator sounds • A red light flashes on the Alarm Indicator /Audible Pause button • The Low Inspiratory Pressure alarm condition appears on the screen, highlighted in red Modify Ventilator Alarm Settings Modify the Low Inspiratory Pressure setting to match the one shown below in Table 10-14.
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ERIFY THE XTERNAL ATTERY UNCTION PTIONAL 1. Connect AC Power to the device and verify that the green AC LED is lit. 2. Connect the external battery cable to the external battery and to the ventilator. 3. Verify that the external battery symbol is shown on the display and some level of charge is present. 4.
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10.2 T 100 C RILOGY HECKOUT ROCEDURE HEET 10.2.1 V ISUAL NSPECTION Damaged Parts? 10.2.2 S & A ETTING LARM ESTS High Tidal Volume PASS FAIL Alarm Setting? Low Tidal Volume PASS FAIL Alarm Setting? Circuit Disconnect PASS FAIL Alarm Setting? High Inspiratory PASS FAIL...
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10.3 T 200 C RILOGY HECKOUT ROCEDURE This chapter details the test procedures that should be performed by the clinician prior to connecting the device to the patient. Test the Active PAP, Active Flow, and Passive circuit types if you want to do a complete checkout on the device.
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10.3.4 S ETTINGS AND ALARM ESTS Complete the following steps to set up the settings and alarms tests. ETUP Settings And Alarms Menu Modify the settings in the Settings and Alarms menu to match those shown below. SETTING VALUE Dual Prescription Circuit Type Active PAP, Active Flow or Passive...
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Turn Device Power On Press the Start/Stop button on the front of the ventilator. The system will begin operating using the defined ventilation settings. ERIFY THE IDAL OLUME LARM NOTE Do not use the “reset” button to manually reset the alarm. Instead, use the “Modify” button to change ventilator settings.
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Restore Ventilator Settings Modify the ventilator settings and change the following value shown below. SETTING VALUE High Vte/High Vti ERIFY THE IDAL OLUME LARM This procedure verifies that the Low Tidal Volume alarm is working properly. For Passive and Active Flow circuits, this will verify the Low Vte alarm.
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ERIFY IRCUIT ISCONNECT LARM This procedure verifies that the Circuit Disconnect alarm is working properly. It assumes that you have attached the test lung, verified ventilator settings, and turned on ventilator power as described in the Initial Setup section. NOTE The Low Inspiratory or Low Expiratory Pressure Alarm may also be detected.
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ERIFY THE NSPIRATORY RESSURE LARM This procedure verifies that the High Inspiratory Pressure alarm is working properly. It assumes that you have attached the test lung, verified ventilator settings, and turned on ventilator power as described in the Initial Setup section. NOTE If this alarm is not reset within 3 occurrences, the alarm is elevated to High Priority, and the High Priority Indicators occur.
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Change Ventilator Settings Modify the ventilator settings and change the following values shown below. SETTING VALUE Mode Tidal Volume 500 ml Breath Rate 12 BPM Inspiratory Time 1.0 seconds Flow Pattern Ramp PEEP 4 pressure units Sigh Circuit Disconnect Low Inspiratory Pressure 6 pressure units High Inspiratory Pressure 10 pressure units...
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ERIFY THE NSPIRATORY RESSURE LARM This procedure verifies that the Low Inspiratory Pressure alarm is working properly. It assumes that you have attached the test lung, verified ventilator settings, and turned on ventilator power as described in the Initial Setup section. Change Ventilator Settings Modify the ventilator settings and change the following values shown below.
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Verify Reset Wait 40 seconds and verify the following auto-reset conditions: • The High Priority audible indicator has stopped sounding • The red light on the Alarm Indicator/Audio Pause button has stopped flashing 10.3.5 B ATTERY UNCTION ERIFICATION Make sure the batteries are functioning properly and fully charged before patient use. ERIFY THE ETACHABLE AND NTERNAL...
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If correction of the failed portion is not possible, return the device to Respironics or an authorized service center for service and repair.
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10.4 T 200 C RILOGY HECKOUT ROCEDURE HEET 10.4.1 V ISUAL NSPECTION Damaged Parts? 10.4.2 S & A ETTING LARM ESTS High Tidal Volume PASS FAIL Alarm Setting? Low Tidal Volume PASS FAIL Alarm Setting? Circuit Disconnect PASS FAIL Alarm Setting? High Inspiratory PASS FAIL...
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10.5 T & T 202 C RILOGY RILOGY HECKOUT ROCEDURE This chapter details the test procedures that should be performed by the clinician prior to connecting the device to the patient. Test the Active PAP, Active Flow, and Passive circuit types if you want to do a complete checkout on the device.
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10.5.4 S ETTINGS AND LARMS ESTS Complete the following steps to set up the settings and alarms tests. ETUP Settings And Alarms Menu Modify the settings in the Settings and Alarms menu to match those shown below. SETTING VALUE Dual Prescription Circuit Type Active PAP, Active Flow, or Passive Therapy Mode...
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Options Menu Modify the settings in the Options menu to match those shown below. SETTING VALUE Menu Access Full Detailed View All other settings Discretionary Turn Device Power On Press the Start/Stop button on the front of the ventilator. The system will begin operating using the defined ventilation settings.
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Verify Reset Wait 40 seconds and verify the following auto-reset conditions: • The High Priority audible indicator has stopped sounding • The red light on the Alarm Indicator/Audio Pause button has stopped flashing Restore Ventilator Settings Modify the ventilator settings and change the following value shown below. SETTING VALUE High Vte/High Vti...
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Restore Ventilator Settings Modify the ventilator settings and change the following value shown below. SETTING VALUE Low Vte/Low Vti ERIFY IRCUIT ISCONNECT LARM This procedure verifies that the Circuit Disconnect alarm is working properly. It assumes that you have attached the test lung, verified ventilator settings, and turned on ventilator power as described in the Initial Setup section.
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Restore Ventilator Settings Modify the ventilator settings and change the following values shown below. SETTING VALUE Circuit Disconnect ERIFY THE NSPIRATORY RESSURE LARM This procedure verifies that the High Inspiratory Pressure alarm is working properly. It assumes that you have attached the test lung, verified ventilator settings, and turned on ventilator power as described in the Initial Setup section.
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Verify the Alarm Wait up to 40 seconds and verify the following alarm signals: • The Medium Priority audible indicator sounds • A yellow light flashes on the Alarm Indicator/Audio Pause button • The High Inspiratory Pressure alarm condition appears on the screen, highlighted in yellow Modify Ventilator Alarm Settings Modify the High Inspiratory Pressure setting to match the one shown below.
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Change Ventilator Settings Modify the ventilator settings and change the following values shown below. SETTING VALUE Mode Tidal Volume 500 ml Breath Rate 12 BPM Inspiratory Time 1.0 seconds Flow Pattern Ramp PEEP 4 pressure units Sigh Circuit Disconnect Low Inspiratory Pressure 40 pressure units High Inspiratory Time 60 pressure units...
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ERIFY THE LENDING PERATION This procedure verifies that the Low Oxygen Flow alarm and the Low Oxygen Inlet Pressure alarm are working properly. These alarms apply to all circuit types. It assumes that you have attached the test lung, verify the ventilator settings, and turned on the ventilator power as described in the Initial Setup section.
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Verify Reset 1. Reconnect or turn on the source of high pressure O to the ventilator. 2. Wait 1 minute and verify the following: • The set level of FiO is satisfied using an external O monitor. • The High Priority audible indicator has stopped sounding. •...
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If correction of the failed portion is not possible, return the device to Respironics or an authorized service center for service and repair.
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10.6 T & T 202 C RILOGY RILOGY HECKOUT ROCEDURE HEET 10.6.1 V ISUAL NSPECTION Damaged Parts? 10.6.2 S & A ETTING LARM ESTS High Tidal Volume PASS FAIL Alarm Setting? Low Tidal Volume PASS FAIL Alarm Setting? Circuit Disconnect PASS FAIL Alarm Setting?
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NSTRUMENTS OFTWARE NOTE Respironics service software is now available at http://my.respironics.com. In the event that you are unable to access this site, log onto http://servicesoftware.respironics.com. to download Respironics service software. You must be a registered user and have completed the Trilogy Certified Training Course in order to download the Trilogy Field Service Application, Trilogy Toolbox Software, and National Instruments DAQmx Software.
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2. Click on the Service Software link. 10-36 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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4. Click on the Download button adjacent to the software you wish to download - Trilogy Toolbox, Trilogy Field Service Application Software, or National Instruments DAQmx. NOTE Remember to periodically log onto http://my.respironics.com and check for Trilogy software and firmware updates. IMPORTANT!
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10-1: D IGURE OWNLOADING OFTWARE AMPLE CREEN IMPORTANT NOTE If the Trilogy Toolbox is already installed on your PC, clicking on the download button will remove the current version of the software from the PC. Verify that the installed version is the latest version, otherwise, you must perform the “Download”...
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10. Follow the prompts and select the options highlighted by the RED Circles. 1002735, V . 05 10-39 & T RILOGY ERVICE ECHNICAL NFORMATION...
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11. You must restart your computer after this installation. Once the computer restarts there will be 4 new Icons on the Desktop screen of the computer. 12. Two portions of the Trilogy testing, a Pre Test which provides calibration and verification prior to the Run-in procedure and the Post Test portion which provides verification after the Run-in proce- dure and during the Preventative Maintenance procedure.
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14. Next from the folder, select the TBA for installation by double clicking with the mouse the “Trilogy- ToolBox.exe” file. 15. Follow the prompts and select the options highlighted by the RED Circles. 10-42 1002735, V . 05 & T RILOGY ERVICE ECHNICAL...
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16. At this screen, the installation will ask for the folder to install the LogDogg Application into. The Default folder needs to be modified by inserting the additional folder in the install path. 10-44 1002735, V . 05 & T RILOGY ERVICE ECHNICAL...
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17. Follow the Red circle examples below. 18. Change from the default listed above to the new path listed below. 1002735, V . 05 10-45 & T RILOGY ERVICE ECHNICAL NFORMATION...
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19. You do not need to restart your computer after the installation of the TBA. 10-46 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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20. After the TBA is installed you will have to enter the C:\Program Files\Trilogy Toolbox folder of your computer, right click with the mouse the “Trilogy Toolbox.exe” file, select “Send To” and then Select “Desktop (As a Shortcut)” to place the TBA Icon on your desktop. 21.
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23. You must restart your computer after the DAQ has been installed. 24. After the restart of your computer has completed, the Trilogy test applications will be ready for use. 10-52 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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2. Insert the Trilogy SD Card into the SD Card Reader. 3. Log onto http://my.respironics.com. 4. If you have an account with my.respironics.com, enter your User ID and Password. If you do not, then you must create an account. You will need your company account information in order to establish the account.
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6. Once you have entered your account information and signed in, you can access the Service Soft- ware and Documentation page. Select the appropriate option from above. 7. In the Choose a Category drop down box, select Trilogy. 8. Click the Download button to download the software update to the SD Card. 9.
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10. Select the Save prompt. 11. Save to the drive that has the SD Card. 12. Select the Close prompt. 13. Open the file that the software was saved to. 1002735, V . 05 10-55 & T RILOGY ERVICE ECHNICAL NFORMATION...
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14. You will see a .exe file. Double click on this and then unzip it. 10-56 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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15. Save it to the SD card again. In addition to the .exe file, there will now also be a .s file. This is the file that the Trilogy needs to upgrade to the new software. 16. Remove the SD Card from the SD Card Reader and insert it into the Trilogy Device while in ther- apy off mode.
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19. The firmware upgrade will reset your Ventilator with the factory default settings. WARNING Prior to placing the Ventilator with a patient, you must set the device with the proper prescription and alarm settings. 10-58 1002735, V . 05 & T RILOGY ERVICE ECHNICAL...
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10.9 U SING THE RILOGY OOLBOX This section describes how to access the Trilogy Toolbox after it is installed on your PC along with detailing the Menus and Options that the Trilogy Toolbox offers. 1. To access the Trilogy Toolbox, either select the icon from the desktop if you have created one, or select “START -->...
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3. The initial screen of the Trilogy Toolbox will now appear. The RASP communications will occur automatically upon launching the program. 4. If RASP communication is not successful, or if you disconnect the UUT (Unit Under Test) and con- nect a new device, select the “Init>Init RASP” from the Menu bar, and then select the “Execute Tool”...
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10.9.1 T OOLBOX PTIONS AND ESCRIPTIONS The Log Menu allows you to select what you would like to do with the information displayed on the Trilogy Toolbox screen. Once the Trilogy Toolbox is exited, the information displayed on the screen is erased. a.
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c. Detach. Batt FETs On/Off – In certain instances it may be necessary to change the status of the FET’s controlling the Detachable Battery status. You may need to turn on or off the FET’s to update or clear the current status. These two options allow you this ability. d.
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Device HW-SW Info – Provides info on the Hardware revision, Software revision, CPLD and Boot revision of the UUT. Device Cal Info – Provides the date of the last calibration along with several table statuses. RITE The Write Menu provides the ability to write data to the UUT using the Trilogy Toolbox. When selecting one of the options, the information to be written to the UUT will be entered in the “Enter”...
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RASE This Menu option has no functionality at this time. The functions of this menu are performed by the test software at the beginning of every test. . LEANUP After some options have been performed it may be necessary to turn off and restart the UUT before performing additional tasks.
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from the UUT Setup Menu. Specific instructions for downloading and viewing the Event Log ".BIN" files is located in chapter 6. The Exit Menu exits the Trilogy Toolbox program. You will be prompted to ensure you wish to exit the program and informed that the Toolbox Log Data will be lost once you exit.
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1. PC System with 1 Serial Port and at least 6 USB Ports with Windows XP installed 2. Differential Pressure Indicator (Required only for Trilogy 200, Trilogy O , & Trilogy 202) 3. Digital Manometer (0-70 PSI Pressure Meter for Trilogy 100 & Trilogy 200 / 0-100 PSI Pressure Meter for Trilogy O & Trilogy 202) 4.
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28. Reducing Hex Nipple 1/2” to 1/4” Male to Male 29. Quick Connect Female 1/4” (Quantity 2) 30. Quick Connect Male 1/4” (Quantity 2) 31. Quick Connect Coupler 1/4” (Quantity 2) 32. TL930 Banana Plug Patch Cords (Quantity 2) 33. Prestolok Plus™ Push-to-Connect Fitting 1/4” 34.
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10.10.2E QUIPMENT ETUP 1. Connect the 9-pin connector of Trilogy to PC Data Cable to the Serial Port of the PC. Connect the other end of the Trilogy to PC Data Cable to the back of the Trilogy Device serial port. 2.
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5. Select the “Install the software automatically (Recommended) choice, then click “Next”. 6. Click the “Finish” button. 10-70 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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7. The next installation will be for the USB Serial Port. Select the “Install the software automatically (Recommended)” choice then click “Next”. 1002735, V . 05 10-71 & T RILOGY ERVICE ECHNICAL NFORMATION...
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8. The wizard will search for the USB Serial Ports. Once the wizard locates the ports the wizard is complete. Click the “Finish”. 10-72 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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9. Click the “Start” button on the computer’s desktop and then select the “Control Panel” option. 10. Click the “Performance and Maintenance” option. 1002735, V . 05 10-73 & T RILOGY ERVICE ECHNICAL NFORMATION...
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11. Click the “System” option. 12. Click the “Hardware” tab. 10-74 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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13. Click the “Device Manager” button. 14. Double-click the very first Port (Usually COM3). 1002735, V . 05 10-75 & T RILOGY ERVICE ECHNICAL NFORMATION...
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15. Click the “Port Settings” tab. 16. Click the “Advanced” button. 10-76 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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17. Click the down arrow in the “COM Port Number” field. 18. Select the “COM11” option and then select the “OK” button. 1002735, V . 05 10-77 & T RILOGY ERVICE ECHNICAL NFORMATION...
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19. Select the “Scan for hardware changes” button in the menu bar. The first COM port should change from the original value to COM11. 20. Following the steps above, change the next three COM port values to COM16, COM3, and COM6. 10-78 1002735, V .
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21. Once the last COM port has been changed, you can close out of the program. Your USB to Serial Converter is now setup and ready for use with the Trilogy test hardware. The TSI device will con- nect to the COM11 port, the Second Trilogy will connect to COM16 port, and the Druck 150 will connect to the COM6 port.
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23. Connect one end of another Ethernet CAT 5 or 6 Cable to an open RJ-45 connection of Network Switch. Connect the other end to the RJ-45 connection on the Trilogy device. 24. Connect the Keyboard, Mouse, Monitor, and Power connections to the PC. 25.
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26. Connect the 9-pin serial connection of the TSI Model 4040 to COM 11 on the USB to Serial Con- verter. Connect the DIN connector of the TSI Model 4040 Flow Meter to the opening on the TSI Model 4040 Flow Meter. 27.
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30. Connect one end of Smoothbore Tubing 18” to the end of the Vent 2 Test Orifice. Connect the other end of the tubing to the Flow Control Valve. Vent 2 31. Connect one end of Smoothbore Tubing 18” to the other end of the Flow Control Valve. Connect the other end of the tubing to the inlet of TSI Model 4040 Flow Meter.
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33. Connect two long pieces of tubing to the back ports of the Differential Pressure Indicator, one each on the Low and High connectors. These will be the Reference and High tubing from the Differen- tial Pressure Indicator. Connect the other end of “T” tubing to outlet port of the Merriam Pressure Pump w/ Vernier.
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Trilogy 202 device, during the Oxygen Blending Module (OBM) condition check (Step 11) it checks for OBM leaks. The software prompts to read from the Respironics digital manometer (which leak setting is 25 +/- 0.5 cmH O). It should not be confused with the pressure indicator used for the OBM intake.
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2. Enter your operator ID and click the button next to Production. Then, click the enter button. NOTE There are 3 modes the FSA can be operated in: 1. Production Mode – This will complete all steps of the test software, whether in Pre Test or Post Test, in continuous run mode.
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3. Follow the steps on the screen shot below. 10-86 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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4. Enter the Serial Number and Model Number of the Device. NOTE Indicative of typical Trilogy Serial and Model Numbers. TV1 = Trilogy 100 TV2 = Trilogy 200 TV0 = Trilogy O2 After TV1, TV2 or TV0 next 6 numbers indicate date of unit build (YYMMDD), example would be –...
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6. When the on-screen prompt below appears, press the relief on the hand pump to release existing pressure after connecting the hand pump tubing, then proceed with on-screen action (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 10-88 1002735, V .
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7. Press the relief on the hand pump to release the existing pressure before generating pressure. Continue with the on-screen prompts (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 1002735, V . 05 10-89 & T RILOGY ERVICE ECHNICAL NFORMATION...
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8. When the on-screen prompt below appears, press the relief on the hand pump to release existing pressure after connecting the hand pump tubing, then proceed with on-screen action (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 10-90 1002735, V .
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9. Press the relief on the hand pump to release the existing pressure before generating pressure. Continue with the on-screen prompts (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 10. When the on-screen prompt below appears, press the relief on the hand pump to release existing pressure after connecting the hand pump tubing, then proceed with on-screen action (For Trilogy 200, Trilogy O , &...
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11. Press the relief on the hand pump to release the existing pressure before generating pressure. Continue with the on-screen prompts (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 12. When the on-screen prompt below appears, press the relief on the hand pump to release existing pressure after connecting the hand pump tubing, then proceed with on-screen action (For Trilogy 200, Trilogy O , &...
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13. Press the relief on the hand pump to release the existing pressure before generating pressure (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 14. Continue following the on-screen prompts to complete the test. Once the test is complete and the device has passed, the following window will appear.
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16. Disconnect the device per the on screen instructions and proceed to device Run-in. 10.10.4 T RILOGY The Trilogy device should be plugged into AC and be run-in a minimum of two (2) hours after Pre-test has been performed. The Trilogy device should be connected to the ActivePAP configuration for run-in. 10-94 1002735, V .
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When testing a Trilogy O device, during the Oxygen Blending Module (OBM) condition check (Step 11) it checks for OBM leaks. The software prompts to read from the Respironics digital manometer (which leak setting is 25 +/- 0.5 cmH O). It should not be confused with the pressure indicator used for the OBM intake.
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3. Follow the on-screen steps shown below. 10-96 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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4. Enter the Serial Number and model number of the Device. 5. Follow the rest of the on-screen prompts to continue with the test. 6. When the on-screen prompt below appears, press the relief on the hand pump to release existing pressure after connecting the hand pump tubing, then proceed with on-screen action (For Trilogy 200, Trilogy O , &...
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7. Press the relief on the hand pump to release the existing pressure before generating pressure. Continue with the on-screen prompts (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 8. When the on-screen prompt below appears, press the relief on the hand pump to release existing pressure after connecting the hand pump tubing, then proceed with on-screen action (For Trilogy 200, Trilogy O , &...
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9. Press the relief on the hand pump to release the existing pressure before generating pressure. Continue with the on-screen prompts (For Trilogy 200, Trilogy O , & Trilogy 202 Only). 1002735, V . 05 10-99 & T RILOGY ERVICE ECHNICAL NFORMATION...
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10. Follow the on-screen prompts. 10-100 1002735, V . 05 & T RILOGY ERVICE ECHNICAL NFORMATION...
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IMPORTANT NOTE In the next steps, you will be asked to remove the 240 VAC and connect a meter into the DC cable to measure the DC Current. Please follow the steps below carefully otherwise an E280 error will be logged in the Error Log and will result in the test failing. 11.
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15. Measure the Lead Acid current as prompted. 16. Continue following the on-screen prompts to complete the test. Once the test is complete and the device has passed, the following window will appear. NOTE If the device does not pass, perform repairs as necessary and retest the device. 17.
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18. Disconnect the device per the screen shot below. 19. Using ink, sign and date the printed test report and keep for the records. NOTE When setting up the device for the first time or after a calibration, apply AC power to the ventilator before turning on the blower.
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10.11 S AFETY PTIONAL This test is an optional test to be performed at intervals approved by the repair facility. 1. Plug the Trilogy device into a calibrate Safety Analyzer. 2. Measure and record the Normal Pole, No Earth, L2 enclosure leakage current. The value must be less than 100 microamps to pass.
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10.11.1S AFETY HEET EVERSE ORMAL EVERSE ORMAL , L2 ARTH ERIAL ODEL ARTH ARTH ARTH <100 L2 <100 L2 <300 L2 <300 UMBER UMBER MICROAMP MICROAMP MICROAMPS MICROAMPS Testing is in accordance to UL 60601-1 Safety Standards for medical devices. ESTED : (P ESTED...
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PC System with 1 Serial Port and at least 6 USB Ports available with Windows XP installed on the computer (Respironics Part Number: 1071683) • Monitor Capable of displaying 1280 x 1024 (Respironics Part Number: 1075945) • Printer - USB/Ethernet (Dell 2130cn) (Respironics Part Number:1071684) •...
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Test Lung (Respironics Part Number: 1021671) • Trilogy Test Hardware Kit (Respironics Part Number: 1060747) • Brass Barb Fitting Male for 1” hose ID and 3/4” Pipe (MSC - 5346K69 or equivalent) (Respironics Part Number: 1071696) 11-2 1002735, V . 05 &...
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Reducing Hex Coupler 3/4” to 1/2” Female to Female (MSC - 50785K187 or equivalent) (Respi- ronics Part Number: 1071697) • Reducing Hex Nipple 1/2” to 1/4” Male to Male (MSC - 5485K36 or equivalent) (Respironics Part Number: 1071698) • Quick Connect Female 1/4” (MSC - 84930064 or equivalent) (Quantity 2) (Respironics Part Num- ber: 1071699) •...
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11.4 A CCEPTABLE QUIPMENT IGITAL ULTIMETER Specifications • 3 1/2” digital readout • Must be able to measure AC/DC Current, True RMS Acceptable Options • Fluke 87-5 or better model • Any commercially available digital multimeter that meets the above specifications. DC P OWER UPPLY...
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12: S HAPTER CHEMATICS 12.0 S CHEMATICS TATEMENT Schematics are supplied with this manual in direct support of the sale and purchase of this product. The schematics are proprietary and confidential. Do not copy the schematics or disclose them to third parties beyond the purpose for which they are intended.
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