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Troubleshooting
Related Manuals for CNC-Step T-Rex Servo Series
Summary of Contents for CNC-Step T-Rex Servo Series
- Page 1 Operating instructions T-Rex Servo-Serie Rev. 1.3 (April 2021) T-Rex 0609 ▪ T-Rex 0615 ▪ T-Rex 1212 ▪ T-Rex 1218 T-Rex 1325 ▪ T-Rex 1530 ▪ T-Rex 2030 ▪ T-Rex 2040 Technical and optical changes reserved. https://www.cnc-step.de/ Status: 07.03.2022...
- Page 2 This operating manual describes the installation, commissioning, and maintenance of the CNC gantry system. This guide refers to the T-Rex servo series in the standard configuration with a 3.5KW HF spindle from HQD. There are many other options available, which are then described in separate instructions.
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Page 3: Table Of Contents
Warnings ..........................26 2.9.4 Fire Safety Sign ......................... 27 2.9.5 Safety Signs ........................28 TECHNICAL SPECIFICATIONS ................. 29 General information ....................... 29 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 3 Support: +49 (0)2831/91021-50 23.09.2020... - Page 4 Dynacut MDE ........................54 4.9.2 Noga Minicool ........................56 4.10 Protective Fencing ....................... 57 WORKING AND HAZARDOUS AREAS ..............58 Workspace ..........................58 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 4 Support: +49 (0)2831/91021-50 23.09.2020...
- Page 5 Measures after maintenance ....................76 MALFUNCTIONS ......................77 Safety instructions for troubleshooting ................77 Störungstabelle ........................79 Troubleshooting work ......................81 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 5 Support: +49 (0)2831/91021-50 23.09.2020...
- Page 6 Safety instructions for dismantling and disposal ............. 87 11.2 Dismantling .......................... 87 11.3 Disposal ..........................88 ACCESSORIES ....................... 89 CUSTOMER SERVICE .................... 90 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 6 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 7: General
This mark precedes activities in areas that are prohibited for people with pacemakers. Warning of dangerous electrical voltage This mark precedes activities on live system components. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 7 Support: +49 (0)2831/91021-50... -
Page 8: Limitation
The contents of this manual are protected by copyright. Their use is permitted in the context of the use of the machine. Any further use is not permitted without the written permission of the manufacturer. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 8 Support: +49 (0)2831/91021-50... -
Page 9: Safety
• Operation of the machine within potentially explosive atmospheres. Claims of any kind due to damage due to improper use are excluded. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 9 Support: +49 (0)2831/91021-50... -
Page 10: Basic Dangers
• Never bridge fuses or put them out of operation. When replacing fuses, comply with the correct current specification. • Keep moisture away from live parts. This can lead to a short circuit. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 10 Support: +49 (0)2831/91021-50... -
Page 11: Dangers From Mechanics
• Do not reach into a column between the mobile unit and the Y-bridge. • Carry out work on the machine only at a standstill. • Wear personal protective equipment when working with the machine. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 11 Support: +49 (0)2831/91021-50... - Page 12 Sharp edges and pointed corners can cause abrasions and deep cuts onto the skin. • When working near sharp edges and pointed corners, proceed carefully. • If in doubt, wear protective gloves. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 12 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 13: Hazards From High Or Low Temperatures
• In the event of a fire, stop work immediately. Leave the danger zone until the all-clear is given. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 13 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 14: Dangers From Radiation
• Do not bring storage media, credit cards, etc. close to the magnetic source. Data can be deleted. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 14 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 15: Hazards From Chemical Substances
Contact with oil and fat can lead to damage to health. • Avoid skin contact. • Remove oil and fat from the skin immediately. • Do not inhale vapors. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 15 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 16: General Hazards In The Workplace
• Remove objects that are no longer needed from the work area and especially from the ground. • Mark unavoidable tripping points with yellow-black marking tape. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 16 Support: +49 (0)2831/91021-50... -
Page 17: Responsibility Of The Operator
• The operator must ensure that the maintenance intervals described in these instructions are adhered to. The operator must have all safety devices regularly checked for functionality and completeness. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 17 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 18: Staff Requirements
Certain work may only be carried out by specialist personnel of the manufacturer. Other personnel is not authorized to carry out this work. To carry out the work involved, please contact our customer service. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 18 Support: +49 (0)2831/91021-50... -
Page 19: Instruction
Chemical-resistant protective gloves are used to protect hands from harsh chemicals. Hearing protectors Hearing protection is used to protect against hearing damage caused by noise exposure. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 19 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 20: Safety
• Before starting work, check whether all safety devices are functional and correctly installed. • Never override or bridge safety devices. • Ensure that all safety devices are always accessible. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 20 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 21: Description Of The Safety Devices Installed
• Do not unlock the emergency stop button (Fig. 2/1) until the danger has been removed CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 21 Support: +49 (0)2831/91021-50 23.09.2020... - Page 22 The main switch (Fig.2/1) also serves as an EMERGENCY stop switch. This is only rotated and switches off the machine completely. 1 Main switch 2 Emergency stop button Fig.2: Operator terminal CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 22 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 23: Safety Devices That The Operator Must Retrofit
• Inform those responsible at the place of use. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 23 Support: +49 (0)2831/91021-50... -
Page 24: Environmental Protection
Observe the manufacturer's safety data sheet. It is recommended to use a Umwelt-friendly cooling lubricant. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 24 Support: +49 (0)2831/91021-50... -
Page 25: Signage
Persons wearing a pacemaker are not allowed to approach a machine marked with this safety mark. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 25 Support: +49 (0)2831/91021-50... -
Page 26: Warnings
Leave the danger zone after signaling. Keep enough distance to all parts that can move, there is a risk of crushing or moving in. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 26 Support: +49 (0)2831/91021-50... -
Page 27: Fire Safety Sign
Before fire extinguishers are brought to the source of the fire, warn, or rescue all persons in the danger zone. Remove the fire extinguisher only to extinguish a fire. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 27 Support: +49 (0)2831/91021-50... -
Page 28: Safety Signs
Escape route In an emergency, follow the specified escape route in the direction of the arrow. Escape routes must always be kept clear. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 28 Support: +49 (0)2831/91021-50... -
Page 29: Technical Specifications
Lower edge bridge to the vacuum table - without accessories! measured Load capacity Z-axis 25 KG 25 KG 35 KG 35 KG attachment weight CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 29 Support: +49 (0)2831/91021-50 23.09.2020... - Page 30 (200 mm is standard) Specification T-Rex 1325 T-Rex 1530 T-Rex 2030 T-Rex 2040 X-axis 2500 mm 3000 mm 3000 mm 4000 mm CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 30 Support: +49 (0)2831/91021-50 23.09.2020...
- Page 31 +- 0,015mm +- 0,015mm +- 0,015mm Servo drive 400Watts 400Watts 750Watts 750Watts Measured in diagonal travel X+Y (depending on the contour shape) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 31 Support: +49 (0)2831/91021-50 23.09.2020...
- Page 32 750 watts 750 watts X/Y/Z axis Homing switch Omron reference switch inductive Measured in diagonal travel X+Y (depending on the contour shape) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 32 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 33: Connected Values
S e r v i c e c o n d i t i o n s Environment Specification Value Unit Temperature range 15-30 °C Relative humidity, maximum CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 33 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 34: Supplies
The nameplate (Fig. 4) is located at the back of the terminal and contains the following information: Fig.4: Type plate ➢ Manufacturer ➢ Type ➢ Year of construction ➢ Serial number ➢ CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 34 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 35: Construction And Functions
13 Vacuum table 5 Y-axis with carriage (bridge) 14 Vacuum sections 6 Z-axis with slide 7 HF Spindle 8 Cable Carrier 9 Bellows CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 35 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 36: Brief Description Of The Scope Of Application
The motors for the axis movement are controlled via the control system. The motors and the recirculating ball screw in Z or the racks in X and Y convert rotating displacement into linear movement. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 36 Support: +49 (0)2831/91021-50... -
Page 37: Description Assembly Group
The conversion of the rotary movement of the motor into the linear movement of the X-axis takes place via the gear wheel on the rack. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 37 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 38: Y-Axis
The servo motor with gearbox of the Y-axis can be found behind the sheet metal of the Z- axis Energy cable chain Central lubrication – oil tank with pump CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 38 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 39: Z-Axis
Using Ball Screw (Fig. 8.2 / 8), the Z-axis is moved up and down on the profile rails. The transmission from the Servo motor to the ball screw is carried out via a timing belt with a ratio of 1:1. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 39 Support: +49 (0)2831/91021-50... -
Page 40: Z-Axis 300Mm (Option)
Thus, in addition to the standard HF spindle, many other tools can be attached to the Z-axis. For example, oscillating knives, milling spindles. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 40 Support: +49 (0)2831/91021-50... -
Page 41: Central Lubrication
Fig. 9.1: Oil tank for central lubrication 1 Oil distributor 2 Non return valve Fig. 9.3: Oil distributor X-axis Fig. 9.2: Oil distributor Z-axis CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 41 Support: +49 (0)2831/91021-50 23.09.2020... - Page 42 Duty cycle of the oil pump when the lubrication interval is reached. The lubricant intervals should be checked regularly, so that all Linear guides, spindles etc. get enough oil. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 42 Support: +49 (0)2831/91021-50...
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Page 43: Operator Terminal
2 - Emergency stop button 3 - Control On (Reset) 4 - Vacuum pump(s) on/off 5 - Industrial PC 6 - USB-Connectors Fig.10: Operator terminal CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 43 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 44: Machine Controller
2 - Power supply 24V motherboard etc. 3 - Power supply 48V for power amplifier 4. Axis 4 - Line Fig.10.2: Control CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 44 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 45: Connections On The Terminal
This is then installed and connected in the controller. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 45 Support: +49 (0)2831/91021-50... -
Page 46: Connections On The Machine
If the pressure is not reached, the software interrupts the process and issues an error message. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 46 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 47: Hf Spindle
All tools used must work clockwise. If other HF spindles or interchangeable systems are used, please refer to the separate instructions of these systems! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 47 Support: +49 (0)2831/91021-50... -
Page 48: Vacuum Clamping System
7) Switch on the vacuum pump at the operator terminal 8) Vacuum meter (Fig.12. 2) control. The display should show min. -0.1. 9) Check the fixed fit of the workpiece. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 48 Support: +49 (0)2831/91021-50... - Page 49 Operating instructions T-Rex Servo-Series Fig.12: Machine with vacuum table and T-rails Fig.12.1: Vacuum zones and shut-off valves Fig.12.2: Vacuum meters CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 49 Support: +49 (0)2831/91021-50 23.09.2020...
- Page 50 1 Plug for Vacuum zone Fig. 12.3: Plugs for vacuum zone 1 Open Vacuumline 2 Sealing cord Fig. 12.4: Vacuum opening / vacuum sealing cord CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 50 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 51: Side Channel Compressor (Option)
The side channel compressor has its own power connection. The control cable is connected to the machine control. For example, the side channel compressor can be switched on and off via the button on the control panel. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 51 Support: +49 (0)2831/91021-50... - Page 52 1x 7,5KW / 2x 5,5KW Selection depends on the material T-Rex 2040 2x 5,5KW / 2x 7,5KW Selection depends on the material CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 52 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 53: T-Slot Plates (Option)
They are mounted on the C-rails of the vacuum table. Abb. 14: T-Slot Plate Attention: The passage height of the machine is reduced by 18mm due to the additional construction! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 53 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 54: Minimal Lubrication (Option)
The pressure on the container must not exceed 2.0 bar. If necessary, adjust up or down via the adjusting screw of the pressure display. The lubrication system can be switched on and off separately via the green main switch. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 54 Support: +49 (0)2831/91021-50... - Page 55 The nozzle is flexible and should be brought as close to the tool as possible. !!! Please refer to the separate user manual for this system!!! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 55 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 56: Noga Minicool
1. Stop valve 2. Noga valve unit 3. Spray nozzle, adjustable 4. Lubrication tank Abb. 17: Noga System Fig. 17.1: Lubricant tanks CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 56 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 57: Protective Fencing
The operator of this plant must then ensure the safety of the plant or ensure its own CE declaration. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 57 Support: +49 (0)2831/91021-50... -
Page 58: Working And Hazardous Areas
D a n g e r z o n e 4 Entire range of machinery within the fence during operation Fig. 18.1: Danger zone CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 58 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 59: Installation And Initial Commissioning
Ensure that all installation work has been completed and completed in accordance with the instructions and instructions in this guide. Ensure that there are no people in the danger zone. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 59 Support: +49 (0)2831/91021-50... -
Page 60: Preparations
1 machine on a flat, vibration-resistant surface. Screw 2 adjustable feet under the machine frame 3 machine horizontally (aid spirit level). CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 60 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 61: Servomotor And Control Cable
Improperly attached accessories can fall or be ejected uncontrollably during operation, causing serious injuries to the skin and eyes. • Assemble accessories professionally in compliance with safety regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 61 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 62: Installation
Ensure that required accessories are installed and connected to the power supply. Ensure the firm fit of all plug connections. Inspection of safety devices, such as safety fences, etc. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 62 Support: +49 (0)2831/91021-50... -
Page 63: Operation
20–25 °C, it is ensured that no significant influences occur during processing. Therefore, it is recommended to maintain an ambient temperature of 20–25 °C when operating the machine. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 63 Support: +49 (0)2831/91021-50... -
Page 64: Turn On
(zero point of the axis) when initializing the axis. From this position, all other positions are then calculated relatively for the method of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 64 Support: +49 (0)2831/91021-50... -
Page 65: Activities During Operation
• Carry out work on the linear guides only at a standstill. • Wear personal protective equipment in the work area. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 65 Support: +49 (0)2831/91021-50... - Page 66 This allows limbs to be . • Make sure that no body parts get into the danger area of the machine. • Secure workspace from accidental access CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 66 Support: +49 (0)2831/91021-50...
- Page 67 • Remove cooling emulsion from the skin immediately. • Do not inhale vapors. Operation with coolant HINT: For more information, refer to the manufacturer's specifications of the coolant. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 67 Support: +49 (0)2831/91021-50 23.09.2020...
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Page 68: Change Tool
S wi t c h o f f 1. Shut down your computer (Windows 10). 2. Decouple compressed air connection 3. Turn off the main switch. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 68 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 69: Activities After Use
Inform those responsible at the place of use. Switch off the machine and secure it against reactivation. Clear access roads for emergency vehicles. Instruct emergency vehicles. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 69 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 70: Maintenance
• Before starting the work, switch off the electrical supply and secure it against reactivation. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 70 Support: +49 (0)2831/91021-50 23.09.2020... - Page 71 • Collect oil/grease-containing rags in suitable containers and dispose of them in accordance with the applicable local regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 71 Support: +49 (0)2831/91021-50...
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Page 72: Spares
Spare parts orders without the above information cannot be taken into account. In the absence of information about the shipping method, shipping will be at the discretion of the supplier. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 72 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 73: Schedule Of Maintenance
Clean metallic machine parts and rub Operator them with a resin- and acid-free oil/grease Cleaning the air filter of the vacuum Operator pump CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 73 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 74: Maintenance Work
Always wear protective gloves when removing chips. Free recirculating ball screws and linear guides from chips. Clean the entire machine with a slightly oil-soaked cleaning cloth DIN 61650 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 74 Support: +49 (0)2831/91021-50... -
Page 75: Lubricate Machine
Contact with oil and fat can lead to damage to health. • Avoid skin contact. • Remove oil and fat from the skin immediately. • Do not inhale vapors. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 75 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 76: Measures After Maintenance
Clean the working area and remove any leaked substances such as for example liquids, processing material or the like. Ensure that all safety devices of the machine work properly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 76 Support: +49 (0)2831/91021-50... -
Page 77: Malfunctions
Wait until all components have come to a standstill. • Wear tight-fitting protective workwear with low tensile strength in the hazardous area. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 77 Support: +49 (0)2831/91021-50 23.09.2020... - Page 78 Depending on the type of fault, have it eliminated by authorized personnel. The following fault table provides information on who is entitled to rectify the fault. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 78 Support: +49 (0)2831/91021-50...
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Page 79: Störungstabelle
Insufficient Check hoses of the Checking the hoses Professionals lubrication central lubrication, and distributors of the leakage? central lubrication for leakage CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 79 Support: +49 (0)2831/91021-50 23.09.2020... - Page 80 If a fault is not included in the fault table, contact customer service. The troubleshooting of the access components can be found in the separate operating instructions. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 80 Support: +49 (0)2831/91021-50...
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Page 81: Troubleshooting Work
Acknowledge fault in the controller. Ensure that there are no people in the danger zone. Start according to the instructions in the chapter "Operation". CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 81 Support: +49 (0)2831/91021-50... -
Page 82: Transport, Packaging And Storage
• Carefully lift the package and see if it tilts. If necessary, change the stop. Improper transport CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 82 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 83: Inspection Before Transport
Handling of packaging materials Dispose of packaging material in accordance with the applicable legal provisions and local regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 83 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 84: Packaging
Nothing may be stacked on the marked packages or goods Protect from moisture Protect packages from moisture and keep them dry. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 84 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 85: Transport
• The forklift driver must be entitled to drive industrial trucks with a driver's seat or driver's cab in accordance with national regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 85 Support: +49 (0)2831/91021-50... -
Page 86: Storage
Under certain circumstances, there may be storage instructions on the packages that go beyond the requirements mentioned here. Comply with these accordingly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 86 Support: +49 (0)2831/91021-50... -
Page 87: Dismantling And Disposal
Subsequently, assemblies and components are professionally cleaned and dismantled in compliance with applicable local occupational health and safety and environmental protection regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 87 Support: +49 (0)2831/91021-50... -
Page 88: Disposal
• In case of doubt, obtain information on environmentally sound disposal from the local authority or special waste management companies. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 88 Support: +49 (0)2831/91021-50 23.09.2020... -
Page 89: Accessories
We will be happy to advise you and send you a corresponding offer. Numerous suggestions and information can also be found on our website. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 89 Support: +49 (0)2831/91021-50... -
Page 90: Customer Service
If you have any questions, please contact our customer service by e-mail or telephone. We will be happy to advise you. Numerous suggestions and information can also be found on our website: https://www.cnc-step.com/ CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 90 Support: +49 (0)2831/91021-50 23.09.2020...
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