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The activation of the step motors, in order to operate every single axis, is done by using further interfaces. This operating description will show you how to install, operate and service a CNC- portal system. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 2 Support: +49 (0)2831/91021-50...
Prohibition for people with pacemakers This sign stands for activities involving risks for people with pacemakers. These areas are prohibited for people with pacemakers!! CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 7 Support: +49 (0)2831/91021-50 31.03.2014...
The contents of this instruction are copyrighted. It is to be used for the purpose of operating the machine, only. Any other use without a written permission is forbidden. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 8 Support: +49 (0)2831/91021-50 31.03.2014...
• Operating the machine in potentially explosive environment. The manufacturer shall not be held liable for any and all damage due to misuse of this equipment. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 9 Support: +49 (0)2831/91021-50...
• Never attempt to bypass or de-activate fuses or cut-outs. When replacing fuses or circuit breakers make sure to adhere to the correct ampere rating. Keep moisture away from live parts. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 10 Support: +49 (0)2831/91021-50...
• Do not reach into gaps between unit and Y-bridge. • Only work on the machine when it is idle. • Only work with personal safety equipment. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 11 Support: +49 (0)2831/91021-50...
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Sharp edges and corners can cause abrasions and cuts on your skin. • Working near sharp edges and corners should be done with great caution. • If in doubt wear protective gloves. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 12 Support: +49 (0)2831/91021-50...
• Suspend any work activities in case of fire. Leave the danger zone until the all clear signal is given CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 13 Support: +49 (0)2831/91021-50...
• Remove any objects which are no longer required from the working area, especially those near ground. • Designate tripping positions with yellow-black marker band. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 15 Support: +49 (0)2831/91021-50...
• The operating company must make sure that any and all maintenance intervals described in this instruction are carried out. • The owner must arrange for all safety equipment to be checked regularly for functionality and completeness. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 16 Support: +49 (0)2831/91021-50 31.03.2014...
Curtain maintenance work is only allowed to be carried out by authorized and skilled personnel. Other personnel is not authorised to carry out these tasks. In order to carry out this maintenance work, please call our customer service! CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 17 Support: +49 (0)2831/91021-50...
• Before starting to work, check all safety installations regarding their functional efficiency and correct installation. • Never deactivate or bypass safety equipment. • Take care to ensure that safety installations are always accessible. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 19 Support: +49 (0)2831/91021-50 31.03.2014...
• Only unlock the emergency-stop-button (Fig. 2 u. 3) when there is no risk. Position of emergency-stop-button Fig. 2: Emergency stop button Fig. 3: Emergency Stop button on the stepper motor machine front controller (accessory) CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 20 Support: +49 (0)2831/91021-50 31.03.2014...
This is a risk of severe injury! • Always keep safety, warning and operating instructions in a well legible condition. • Immediately replace damaged or obliterated signs or labels. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 22 Support: +49 (0)2831/91021-50 31.03.2014...
Operation with long hair prohibited Risk of entrapment or entanglement in moving parts. Persons with long hair have to wear a hair-net or hair cover. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 23 Support: +49 (0)2831/91021-50...
Hot surface Hot surfaces, such as hot machine parts, container and materials, may not always be noticeable. Do not touch without protective gloves! CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 24 Support: +49 (0)2831/91021-50 31.03.2014...
Before fire extinguishers are brought to the fire, warn all persons in the danger zone or help to escape from the area. Only remove the fire extinguisher to put out a fire. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 25 Support: +49 (0)2831/91021-50 31.03.2014...
Escape In a case of emergency, follow the suggested escape route in direction of the arrow. Emergency evacuation routes must always be kept clear. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 26 Support: +49 (0)2831/91021-50 31.03.2014...
1200 mm 1500 mm 2400 mm Y-axis 600 mm 700 mm 1200 mm 1200 mm Z-axis 130 mm 130 mm 130 mm 130 mm CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 27 Support: +49 (0)2831/91021-50 31.03.2014...
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Measured in the diagonal drive X + Y (depending on contour shape) If the speed is >120mm/sec you need the software WinPCNC USB or Profi! CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 28 Support: +49 (0)2831/91021-50...
W o r ki n g ma t e r i a l s Working materials Type Low friction oil Fine mechanics oil Acid and resin free CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 29 Support: +49 (0)2831/91021-50 31.03.2014...
Fig. 6: Type plate ➢ Manufacturer ➢ Type of plant ➢ Year ➢ Serial number Fig. 5: Location of type plate ➢ Version CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 30 Support: +49 (0)2831/91021-50 31.03.2014...
Via control the stepper motors for the axis-movement are controlled. By stepping motors and the driven ball screws, a conversion of rotary motion into linear is carried out. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 32 Support: +49 (0)2831/91021-50 31.03.2014...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 33 Support: +49 (0)2831/91021-50...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 34 Support: +49 (0)2831/91021-50...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 35 Support: +49 (0)2831/91021-50...
O p e r a t i n g e l e me n t s The machine does not have its own controls for moving the axes. This is only possible using separate interfaces (e.g. stepper motor control Zero3) CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 36 Support: +49 (0)2831/91021-50...
4 .5 .3 Mo t o r c o n n e c t i o n ( X , Y, Z) Pin No. Signal Motor winding A+ Motor winding A- Motor winding B+ Motor winding B- Fig. 20: Assignment of motor connection CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 38 Support: +49 (0)2831/91021-50 31.03.2014...
4 .6 .2 D a n g e r z o n e • Total area of machinery in operation Fig. 23: the danger zone CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 39 Support: +49 (0)2831/91021-50...
• Observe the markings and details on the focus on the package. • Attach the crane hook so that it is directly above the centre of gravity. • Lift cautiously and observe whether the load tilts. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 40 Support: +49 (0)2831/91021-50...
Therefore, do not damage the packaging and only remove immediately before installation. What to do with packing materials Dispose of packaging material in accordance with the respective valid laws and local regulations. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 41 Support: +49 (0)2831/91021-50 31.03.2014...
Treat the package with care, do not drop or bump it. Do not stack In the designated packages or goods should not be stacked. Protect from moisture Protect packages from moisture and keep dry. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 42 Support: +49 (0)2831/91021-50 31.03.2014...
• The transport package shall be securely fastened on the pallet. • The folk lift driver must be authorized to drive industrial trucks with driver's seat or driver's cab according to national regulations. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 43 Support: +49 (0)2831/91021-50...
HINT: Further instructions for storage may be found on the packaging, which go beyond the requirements listed here. These comply accordingly. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 44 Support: +49 (0)2831/91021-50 31.03.2014...
Ensure that all installation work in accordance with the information and instructions were carried out and completed in this guide. Ensure that there are no persons in the danger zone. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 45 Support: +49 (0)2831/91021-50...
• Place the machine on a flat and level surface. 1. Place the machine on a level, vibration-resistant surface. 2. horizontal align (Utilities water balance). CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 46 Support: +49 (0)2831/91021-50...
HINT: The connection of the PC / computer to the stepper motor is controlled according to the information belonging to the stepper motor controller manual. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 47 Support: +49 (0)2831/91021-50...
• Control line (emergency stop switch, limit and reference switches) connect to terminal ST of the connection-box with the ST connection of stepper motor control. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 48 Support: +49 (0)2831/91021-50 31.03.2014...
• Never tighten the screw (Fig. 25/2) for fixing the milling motor, excessively. Only use the short side of an allen key for manual tightening! CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 49 Support: +49 (0)2831/91021-50...
20-25 ° C it is ensured that no significant impacts occur during processing. Therefore, it is recommended to maintain an ambient temperature of 20- 25 ° C when operating the machine. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 50 Support: +49 (0)2831/91021-50...
20-25 ° C it is ensured that no significant impacts occur during processing. Therefore, it is recommended to maintain an ambient temperature of 20- 25 ° C when operating the machine. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 51 Support: +49 (0)2831/91021-50...
Switch on the stepper motor control; refer to the separate operating instructions for the step motor control. Perform reference run. Zero point determination. Start Job. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 52 Support: +49 (0)2831/91021-50 31.03.2014...
• Do not grab in gaps between adjacent components of linear guides and access adjacent components • Perform work on the linear guides only at standstill. • In the work area wear personal protective equipment. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 53 Support: +49 (0)2831/91021-50 31.03.2014...
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• Make sure that no body parts enter the danger area of the machine. • Secure work area from accidental access. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 54 Support: +49 (0)2831/91021-50 31.03.2014...
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• Remove the cooling emulsion immediately from the skin. • Do not inhale vapours Operation with coolant HINT: For more information, refer to the manufacturer's instructions of the coolant. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 55 Support: +49 (0)2831/91021-50 31.03.2014...
Turn power switch on the stepper motor control to "0" or "Off"; see separate operating instructions for the step motor control. Stop software for the machine on the computer. Shut down computer. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 56 Support: +49 (0)2831/91021-50 31.03.2014...
Inform the responsible person on site. Turn the machine off and secure it against being switched on again. Keep access routes for emergency vehicles free. Instruct rescue vehicles. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 57 Support: +49 (0)2831/91021-50 31.03.2014...
➢ Ensure that there are no persons in the danger zone. • Make sure that all covers and safety devices are installed and working properly. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 58 Support: +49 (0)2831/91021-50...
Spare part orders without above information will not be considered. If no specification is made regarding the shipping method, shipping will be at the discretion of the supplier. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 59 Support: +49 (0)2831/91021-50 31.03.2014...
Grease the linear guides of the X-axis (Fig. 30/1) well using low-friction grease soaked cloth DIN 61650 or alternatively apply the grease with a suitable brush. Fig. 30: Linear guide of the Y-axis CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 62 Support: +49 (0)2831/91021-50 31.03.2014...
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Contact with oil and fat can lead to health damage. • Avoid skin contact. • Remove Oil and grease immediately from the skin. • Do not inhale vapours. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 64 Support: +49 (0)2831/91021-50 31.03.2014...
Clean work area and remove any spilled substances such as fluids, processing material or similar materials. Ensure that all safety devices on the machine function properly. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 65 Support: +49 (0)2831/91021-50...
Wait until all parts have come to a standstill. • In hazardous area wear tight-fitting protective clothing with low tensile strength CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 66 Support: +49 (0)2831/91021-50 31.03.2014...
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Depending on the type of disorder this can be eliminated by authorized personnel. The fault table listed below provides information about who is entitled to eliminate the fault. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 67 Support: +49 (0)2831/91021-50...
Windows running in the background Energy saving mode for Disable power saving qualified the USB port is active mode in the BIOS personnel CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 68 Support: +49 (0)2831/91021-50 31.03.2014...
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If a disorder in the fault table is not included, please contact Customer Service. See the separate operating instructions regarding the correcting of fault of the supplied components. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 69 Support: +49 (0)2831/91021-50...
Acknowledge the fault of the control. Make sure, that nobody is sure no persons in the danger zone. Start according to the instructions in chapter "Operation". CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 70 Support: +49 (0)2831/91021-50...
• Remove the operating and auxiliary materials and residual processing materials and dispose environmentally friendly. Then clean modules and components in a professional manner and in accordance with applicable local safety and environmental regulations. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 71 Support: +49 (0)2831/91021-50 31.03.2014...
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• If in doubt obtain information on environmentally responsible disposal at the local municipal authority or specialized disposal companies. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 72 Support: +49 (0)2831/91021-50...
We will be pleased to advise you and give you an exact offer for your requirements! Numerous suggestions and information is also available on our website. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 73 Support: +49 (0)2831/91021-50...
If you have questions, please contact our customer service via e-mail or phone. We advise you gladly. Numerous suggestions and information can be found on our website: https://www.cnc-step.de/en CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 74 Support: +49 (0)2831/91021-50 31.03.2014...
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