M108S, WSM
[8] DISASSEMBLING DIFFERENTIAL GEAR
Shift Fork and Shift Rod
1. Remove the HI-LO shift case mounting screws.
2. Remove the HI-LO shift case (4) by M6 x Pitch 1 screws in to the
holes.
3. Remove the HI-LO shift fork (3) with fork rod (2) after removing
the fork rod setting screws (6).
4. Remove the range shift rod stopper screw (7), and tap out the
range shift shaft (5) and range shift cam (1).
(When reassembling)
• Apply liquid gasket (Three Bond 1206C or equivalent) to joint
face of transmission case and HI-LO shift case.
• Apply grease to the ball.
• Align the alignment mark (8) of the range shift shaft (5) and range
shift cam (1).
• When installing the range shift shaft (5), a-b-c let the fix position
of O-ring (9) go to the outside of the transmission case (13) with
the process alternately, and O-ring (10) is assembled into the
shaft as shown in figure.
(1) Range Shift Cam
(2) Fork Rod
(3) HI-LO Shift Fork
(4) HI-LO Shift Case
(5) Range Shift Shaft
(6) Fork Rod Setting Screw
(7) Stopper Screw
(8) Alignment Mark
(9) O-ring
3-S32
TRANSMISSION
(10) O-ring
(11) Chamfer
(12) Stopper
(13) Transmission Case
a : First Step
b : Second Step
c : Third Step
W1035462
KiSC issued 06, 2007 A