Kubota M105S Manuals

Manuals and User Guides for Kubota M105S. We have 2 Kubota M105S manuals available for free PDF download: Workshop Manual, Operator's Manual

Kubota M105S Workshop Manual

Kubota M105S Workshop Manual (561 pages)

Brand: Kubota | Category: Tractor | Size: 26.86 MB

Table of Contents

General

15
- Safety Decals
  6
- Specifications
  10
- Traveling Speeds
  11
- Table of Contents
  15
- 1 Tractor Identification
  
  16
- 2 General Precautions
  
  17
- 3 Handling Precautions for Electrical Parts and Wiring
  
  18
  - Wiring
    18
  - Battery
    20
  - Fuse
    20
  - Connector
    21
  - Handling of Circuit Tester
    22
- 4 Lubricants, Fuel and Coolant
  
  23
- 5 Tightening Torques
  
  25
  - General Use Screws, Bolt and Nuts
    25
  - Stud Bolts
    25
  - Hydraulic Fittings
    26
- 6 Maintenance
  
  27
- 7 Check and Maintenance
  
  29
  - Daily Check
    29
  - Check Point of Initial 50 Hours
    30
  - Check Points of Every 50 Hours
    33
  - Check Points of Every 100 Hours
    34
  - Check Points of Every 200 Hours
    40
  - Check Points of Every 300 Hours
    44
  - Check Points of Every 400 Hours
    45
  - Check Points of Every 600 Hours
    45
  - Check Points of Every 800 Hours
    48
  - Check Points of Every 1 Year
    48
  - Check Points of Every 2 Years
    49
  - Others
    53
- 8 Special Tools
  
  58
  - Special Tools for Engine
    58
  - Special Tools for Tractor
    75
- 9 Tires
  
  89
  - Type of Tires
    89
  - Tread Adjustment
    89
    
    Front Wheel
    89
    
    Rear Wheel
    91
  - Wheel Hub
    92
  - Tire Pressure
    92
  - Tire Liquid Injection
    93
- 10 Implement Limitations
  
  97
Mechanism

101
- 1 Feature
  
  102
- 2 Engine Body
  
  103
  - Cylinder Block
    103
  - Half-Floating Head Cover
    103
  - Cylinder Head
    104
  - Center Direct Injection System (E-Cdis)
    104
  - Piston
    105
  - Built-In Dynamic Balancer
    105
- 3 Lubricating System
  
  106
  - Oil Cooler
    106
- 4 Cooling System
  
  107
  - Thermostat
    107
  - Bottom Bypass System
    108
- 5 Fuel System
  
  109
  - Governor
    109
  - 2-Stage DI Nozzle
    112
  - Injection Pump with F.s.p
    113
  - Automatic Timer
    114
- 6 Intake System
  
  115
  - Intake Air Heater
    115
- 7 Turbocharger System
  
  116
  - Boost Compensator
    116
Servicing

117
- Troubleshooting
  118
- Servicing Specifications
  122
- Tightening Torques
  128
- Checking, Disassembling and Servicing
  129
  - Checking and Adjusting
    129
    
    Engine Body
    129
    
    Lubricating System
    131
    
    Cooling System
    132
    
    Fuel System
    134
  - Disassembling and Assembling
    136
    
    Separating Front Axle Support as a Unit
    136
    
    Separating Engine from Clutch Housing
    140
    
    Removing External Components
    142
    
    Turbocharger
    143
    
    Cylinder Head and Valves
    145
    
    Thermostat
    149
    
    Injection Pump Unit
    150
    
    Water Pump and Oil Cooler
    162
    
    Gear Case
    163
    
    Piston and Connecting Rod
    165
    
    Flywheel and Crankshaft
    169
  - Servicing
    172
    
    Cylinder Head
    172
    
    Idle Gear and Camshaft
    178
    
    Piston and Connecting Rod
    182
    
    Crankshaft
    185
    
    Cylinder
    189
    
    Oil Pump
    190
Mechanism

192
- 1 Traveling Clutch
  
  193
  - Structure
    193
  - Oil Flow
    194
- 2 Pto Clutch
  
  195
  - Structure
    195
  - Oil Flow
    196
Servicing

197
- Troubleshooting
  198
- Servicing Specification
  199
- Tightening Torques
  200
- Checking, Disassembling and Servicing
  201
  - Checking and Adjusting
    201
    
    Traveling Clutch
    201
    
    PTO Clutch
    203
  - Disassembling and Assembling
    204
    
    Removing Damper Disc
    204
    
    Removing Shuttle Clutch Valve
    210
    
    Removing PTO Clutch Valve
    211
    
    PTO Clutch Pack
    213
  - Servicing
    219
    
    Damper Disc
    219
    
    PTO Clutch
    219
Mechanism

222
- 1 Structure
  
  223
- 2 Gear Shift Mechanism
  
  224
  - Selecting the Traveling Speed
    224
  - Main Gear Shift Lever
    225
  - Swing Shift
    227
  - Dual Speed
    230
- 3 Power Train for Traveling Gear
  
  231
  - Shuttle Shift Section
    231
  - Main Gear Shift and Swing Shift (Lo-Hi) Section
    232
  - Dual Speed Section
    233
  - Range Gear Shift Section
    233
  - Four-Wheel Drive Section
    234
- 4 Power Train for Pto System
  
  235
  - Pto Gear Section
    235
Servicing

236
- Troubleshooting
  237
- Servicing Specifications
  239
- Tightening Torques
  241
- Checking, Disassembling and Servicing
  242
  - Checking and Adjusting
    242
    
    Shuttle Lever
    242
    
    Main Gear Shift Lever
    247
    
    Range Gear Shift Lever
    248
  - Disassembling and Assembling
    249
    
    Separating each Block (Clutch Housing Case and Transmission)
    249
    
    Disassembling Shuttle Case
    255
    
    Disassembling Speed Change Cover
    258
    
    Disassembling Clutch Housing
    261
    
    Disassembling MID Case (Dual Speed Clutch)
    263
    
    Disassembling HI-LO Shift Case (Creep Gear Case)
    265
    
    Disassembling PTO Gear Case
    266
    
    Disassembling Differential Gear
    267
    
    Disassembling Rear Drive Shaft (Parking Brake Shaft)
    272
  - Servicing
    273
    
    Bearing, Shift Fork and Synchronizer
    273
    
    Shuttle Clutch
    274
    
    Thrust Clearance on Shaft
    275
    
    Dual Speed Clutch
    276
    
    Differential Gear
    277
    
    Rear Axle
    283
Servicing

286
- 1 Troubleshooting
  
  287
- 2 Servicing Specifications
  
  288
- 4 Checking, Disassembling and Servicing
  
  290
  - Disassembling and Assembling
    290
    
    Separating Rear Axle Case from Transmission
    290
    
    Disassembling Rear Axle Case
    293
  - Servicing
    295
Servicing

299
- 1 Troubleshooting
  
  300
- 2 Servicing Specifications
  
  301
- 4 Checking, Disassembling and Servicing
  
  304
  - Checking and Adjusting
    304
  - Disassembling and Assembling
    309
    
    Removing Brake Pedal
    309
    
    Removing Master Cylinder and Equalizer
    310
    
    Removing Brake Case
    312
    
    Removing Parking Brake Case
    315
  - Servicing
    317
  - Front Axle
    319
Servicing

322
- 1 Troubleshooting
  
  323
- 2 Servicing Specifications
  
  324
- 4 Checking, Disassembling and Servicing
  
  327
  - Checking and Adjusting
    327
  - Disassembling and Assembling
    329
    
    Separating Front Axle
    329
    
    Disassembling Front Axle
    333
  - Servicing
    340
Servicing

349
- 1 Troubleshooting
  
  350
- 3 Checking, Disassembling and Servicing
  
  352
  - Checking and Adjusting
    352
  - Disassembling and Assembling
    352
    
    Removing Steering Controller
    352
    
    Removing Steering Cylinder
    353
    
    Hydraulic System
    354
Mechanism

355
- 1 Structure
  
  356
- 2 Hydrualic Circuit
  
  358
- 3 Hydraulic Shuttle Valve
  
  359
  - Structure
    359
- 4 Regulator Valve
  
  360
  - Structure and Oil Flow
    371
- 5 Pto Cluch
  
  373
- 6 Dual Speed Valve
  
  374
- 7 Hydraulic Trailer Brake
  
  375
  - Hydraulic Circuit
    375
  - Trailer Brake Valve
    376
  - Operation
    377
- 8 Power Steering Hydraulic Circuit
  
  381
- 9 Three-Point Hydraulic System
  
  382
  - Hydraulic Circuit
    382
  - Control Valve
    382
  - Position Control
    385
  - Draft Control
    386
  - Mixed Control
    387
Servicing

388
- 2 Servicing Specifications
  
  391
- 4 Checking, Disassembling and Servicing
  
  395
  - Checking and Adjusting
    395
    
    Hydraulic Pump for Power Steering
    395
    
    Hydraulic Pump for Three-Point Hitch
    397
    
    Hydraulic Shuttle System Operating Pressure
    399
    
    PTO Clutch Operating Pressure
    400
    
    Dual Speed Operating Pressure
    401
    
    Trailer Brake Operating Pressure
    402
    
    Power Steering Operating Pressure
    403
    
    Three-Point Hitch System (Relief Valve and Safety Valve) Operating System
    405
    
    Three-Point Hitch Control Linkage
    407
    
    Auxiliary Control Valve Wire
    411
  - Disassembling and Assembling
    412
    
    Hydraulic Pump (Power Steering and Three-Point Hitch)
    412
    
    Steering Controller Assembly
    414
    
    Steering Cylinder
    416
    
    Relief Valve for Three-Point Hitch
    417
    
    Safety Valve for Three-Point Hitch
    417
    
    Separating Three-Point Hitch Cylinder Assembly
    418
    
    Control Valve for Three-Point Hitch
    418
    
    Control Valve Linkage
    420
    
    Cylinder Assembly
    421
  - Servicing
    423
    
    Hydraulic Pump
    423
    
    Power Steering Cylinder
    423
    
    Three-Point Hitch Cylinder
    423
Mechanism

426
- 1 Wiring Diagram
  
  427
  - Main Harness
    427
  - Cabin Harness
    428
  - Engine and Head Lamp Harness
    429
- 2 Electrical Circuit Detailed Chart
  
  430
  - Starting, Charging System, Fuse and Slow-Blow Fuse
    430
  - Swing Shift and Dual Speed
    431
  - Lighting System
    432
  - Instrument Panel Board
    433
  - Working Light, Radio and Beacon
    434
  - Wiper
    435
  - Air Conditioner
    436
  - Wiring Color
    437
- 3 Starting System
  
  438
  - System Outline and Electrical Circuit
    438
    
    System Outline
    438
  - Components
    439
    
    Air Heater
    439
    
    Air Heater Timer
    440
    
    Air Heater Relay
    440
- 4 Charging System
  
  441
  - Electrical Circuit
    441
- 5 Lighting System
  
  442
  - Electrical Circuit
    442
  - Components
    443
    
    Flasher Unit
    443
- 6 Easy Checker
  
  444
  - Indication Items
    444
  - Electrical Circuit
    445
Servicing

446
- 2 Servicing Specifications
  
  453
- 4 Checking, Disassembling and Servicing
  
  455
  - Checking and Adjusting
    455
    
    Battery
    455
    
    Main Switch
    457
    
    Air Heater Relay
    459
    
    Air Heater Timer
    460
    
    Air Heater
    460
    
    Starter Relay
    462
    
    Starter Motor
    463
    
    Relays [PTO Clutch Safety, Key Stop, Work Light, Aux. Power, A/C Compressor, A/C Main, Buzzer and Beacon Relay]
    464
    
    Engine Stop Solenoid
    465
    
    Safety Start System
    466
    
    Swing Shift
    467
    
    Dual Speed
    471
    
    Alternator
    473
    
    Lighting Combination Switch
    474
    
    Hazard Switch
    476
    
    Flasher Unit
    477
    
    Working Light Switch
    477
    
    Beacon Switch
    478
    
    Panel Board
    479
    
    Easy Checker
    482
    
    Parking Brake Switch
    483
    
    Brake Oil Switch
    484
    
    Brake Switch
    485
    
    Fuel Limit Sensor
    485
    
    Fuel Level Sensor
    486
    
    Coolant Temperature Sensor
    487
  - Disassembling and Assembling
    487
    
    Starter
    487
    
    Alternator
    488
  - Servicing
    490
    
    Starter
    490
    
    Alternator
    492
Mechanism

496
- Air Conditioning System
  497
- Structure
  497
- Air Control Vent
  499
- Air Flow
  499
- Control Panel
  501
- Operation
  502
- Electrical System
  505
  - Electrical Circuit
    505
  - Air Conditioner Main Relay and Compressor Relay
    506
  - Blower Switch
    507
Servicing

509
- 2 Servicing Specifications
  
  516
- 4 Precautions at Repairing Refrigerant Cycle
  
  518
  - Handling of Service Tools
    519
    
    Manifold Gauge Set
    519
    
    Refrigerant Charging Hose
    521
    
    Vacuum Pump Adaptor
    522
    
    Electric Gas Leak Tester
    522
    
    Can Tap Valve
    523
    
    T-Joint
    523
    
    R134A Refrigerant Recover and Recycling Machine
    523
- 5 Checking and Charging Refrigerant Cycle
  
  524
  - Checking with Manifold Gauge
    524
  - Discharging Evacuating and Charging
    528
    
    Discharging the Refrigerant
    528
    
    Evacuating the System
    529
    
    Charging the Refrigerant
    530
    
    Checking Charge Refrigerant Amount
    532
- 6 Checking, Disassembling and Servicing
  
  533
  - Checking and Adjusting
    533
    
    Compressor
    533
    
    Air Conditioner Unit
    534
    
    Blower Switch
    535
    
    Blower Motor
    536
    
    Blower Resistor
    536
    
    A/C Switch
    537
    
    Mode Switch
    538
    
    Temperature Control Dial
    538
    
    Temperature Motor
    539
    
    Mode Motor
    539
    
    A/C Pressure Switch
    540
    
    Front Wiper Switch
    541
    
    Wiper Motor Relay
    543
    
    Front Wiper Motor
    543
  - Disassembling and Assembling
    544
    
    Separating Cabin from Tractor
    544
    
    Removing Compressor Assembly
    551
    
    Removing Air Conditioner Unit
    554
    
    Removing Air Conditioner Pipes
    554
    
    Removing Heater Hoses
    556
    
    Cab Windshield
    558
    
    Wiper Motor
    559
  - Servicing
    560

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Kubota M105S Operator's Manual

Kubota M105S Operator's Manual (124 pages)

Brand: Kubota | Category: Tractor | Size: 9.73 MB

Table of Contents

Table of Contents
5
Safe Operation
21
Servicing of Tractor

21
Specifications

22
- Specification Table
  22
- Traveling Speeds
  24
Implement Limitations

26
Instrument Panel and Controls

28
Pre-Operation Check

32
- Daily Check
  32
Operating the Engine

33
- Starting the Engine
  33
- Cold Weather Starting
  36
  - Block Heater (if Equipped)
    36
- Stopping the Engine
  36
- Warming up
  36
  - Warm-Up and Transmission Oil at Low Temperature Range
    36
- Jump Starting
  37
Operating the Tractor

38
- Operating New Tractor
  38
  - Do Not Operate the Tractor at Full Speed for the First 50 Hours
    38
  - Changing Lubricating Oil for New Tractors
    38
- Starting
  38
  - Operator's Seat
    38
  - Seat Belt
    39
  - Tilt Steering Adjustment
    39
  - Light Switch
    39
  - Turn Signal / Hazard Light Switch
    40
  - Horn Button
    40
  - Brake Pedals (Right and Left)
    41
  - Clutch Pedal
    42
  - Main Gear Shift Lever
    43
  - Range Gear Shift Lever
    44
  - Hydraulic-Shuttle Shift Lever
    44
  - Creep Lever (if Equipped)
    44
  - Front Wheel Drive Lever
    45
  - Hand Throttle Lever
    46
  - Foot Throttle
    46
  - Parking Brake Lever
    46
- Stopping
  47
- Check During Driving
  47
  - Immediately Stop the Engine if
    47
  - Easy Checker(TM)
    47
  - Fuel Gauge
    48
  - Coolant Temperature Gauge
    48
  - Tachometer
    48
- Pto Rpm / Travel Speed Monitor
  49
- Parking
  53
- Operating Techniques
  53
Pto

56
- Pto Operation
  56
  - PTO Clutch Control Lever
    56
  - PTO Gear Shift Lever
    56
  - LCD Monitor Message
    57
  - PTO Shaft Cover and Shaft Cap
    57
Three-Point Hitch & Drawbar

58
- 3-Point Hitch
  59
  - Selecting the Holes of Lower Links
    59
  - Selecting the Top Link Mounting Holes
    59
  - Drawbar
    59
  - Remote Hitch up / down Lever
    60
  - Lifting Rod (Left)
    60
  - Lifting Rod (Right)
    61
  - Top Link
    61
  - Telescopic Stabilizers
    61
  - Telescopic Lower Links
    61
- Drawbar
  62
  - Adjusting Drawbar Length
    62
  - Swing Drawbar
    62
Hydraulic Unit

63
- 3-Point Hitch Control System
  63
  - Position Control
    63
  - Draft Control
    63
  - Mixed Control
    64
  - Float Control
    64
  - 3-Point Hitch Lowering Speed
    64
- Remote Hydraulic Control System
  65
Tires, Wheels and Ballast

70
- Tires
  70
  - Inflation Pressure
    70
  - Dual Tires
    70
- Wheel Adjustment
  70
- Ballast
  73
  - Front Ballast
    73
  - Rear Ballast
    73
Cab Operation

75
- Door and Window
  75
  - Locking and Unlocking the Door
    75
  - Opening the Door
    75
  - Rear Window
    76
  - Side Window
    76
- Dome Light
  76
- Work Light
  77
  - Work Light Switch
    77
  - Front Work Light
    77
  - Rear Work Light
    77
- Wiper
  78
- Air Conditioner
  79
  - Airflow
    79
  - Air Control Vent
    79
  - Control Panel
    81
  - Operation
    81
- Cigarette Lighter
  84
- Installing the Implement Control Box
  84
  - Electrical Outlet
    84
- Beacon Light
  85
  - Beacon Light Switch
    85
Maintenance

86
- Service Intervals
  86
- Lubricants
  89
Periodic Service

91
- How to Open the Hood
  91
  - Hood
    91
- Daily Check
  91
- Every 50 Hours
  97
  - Checking Engine Start System
    97
  - Checking Wheel Bolt Torque
    98
- Every 100 Hours
  99
  - Lubricating Grease Fittings
    99
  - Checking Battery Condition
    100
  - Cleaning Air Cleaner Primary Element
    101
  - Adjusting Fan Belt Tension
    102
  - Adjusting Brake Pedal
    102
  - Checking Fuel Line
    103
  - Adjusting Parking Brake Lever
    104
- Every 200 Hours
  104
  - Replacing Hydraulic Oil Filter
    104
  - Checking Radiator Hose and Clamp
    105
  - Checking Oil Cooler Line
    105
  - Checking Intake Air Line
    106
  - Checking Power Steering Line
    106
  - Adjusting Toe-In
    106
  - Draining Fuel Tank Water
    107
  - Cleaning Inner Air Filter
    107
  - Cleaning Fresh Air Filter
    108
  - Checking Air Conditioner Condenser
    109
  - Adjusting Air-Conditioner Belt Tension
    109
- Every 300 Hours
  110
  - Changing Engine Oil
    110
- Every 400 Hours
  110
  - Replacing Fuel Filter
    110
  - Cleaning Water Separator
    111
- Every 600 Hours
  111
  - Replacing Engine Oil Filter
    111
  - Changing Transmission Fluid
    112
  - Changing Front Differential Case Oil
    112
  - Changing Front Axle Gear Case Oil
    113
  - Adjusting Front Axle Pivot
    113
  - Adjusting King-Pin Pivot
    113
  - Changing Brake Oil
    113
- Every 800 Hours
  114
  - Adjusting Engine Valve Clearance
    114
- Every 1500 Hours
  114
  - Checking Fuel Injection Nozzle (Injection Pressure)
    114
- Every 3000 Hours
  114
  - Checking Turbocharger
    114
  - Checking Intake Air Heater
    114
- Every 1 Year
  114
  - Replacing Air Cleaner Primary Element and Secondary Element
    114
  - Checking Air-Conditioner Pipe and Hose
    114
  - Anti-Freeze
    115
  - Replacing Radiator Hose (Water Pipes)
    116
  - Replacing Power Steering Hose
    116
  - Replacing Fuel Hose
    116
  - Replacing Oil Cooler Line
    116
  - Replacing Intake Air Line
    116
  - Replacing Parking Brake Cable
    116
  - Replacing Brake Hose
    116
  - Replacing Master Cylinder Kit
    116
  - Replacing Equalizer Kit
    116
  - Replacing Brake Seal 1 and 2
    116
- Service as Required
  117
  - Bleeding Fuel System
    117
  - Bleeding Brake System
    117
  - Draining Clutch Housing Water
    117
  - Replacing Fuse
    118
  - Replacing Light Bulb
    119
  - Replacing Head Lamp
    120
  - Lubricating Points
    120
  - Adding Washer Liquid
    120
  - Checking the Amount of Refrigerant (Gas)
    121
Storage

122
- Tractor Storage
  122
- Removing the Tractor from Storage
  122
Troubleshooting

123
- Engine Troubleshooting
  123
Options

124

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