Page 1 SERVICE MANUAL Large Format Color Inkjet Printer SC-F9200 Series SE Group Confidential (Related Staff Only) SEPS15001...
Page 2  The contents of this manual are subject to change without notice.  All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
Page 3 2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
Page 4: Chapter 1 Product Description
About This Manual About This Manual: This manual is made for the sole purpose of providing necessary information in order that a serviceperson qualified by Epson performs his / her appropriate repair / maintenance for the applicable Epson’s products. You shall not use this manual out of this purpose.
Page 5 Symbols Used in this Manual Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages. Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the product’s quality.
Page 6 Revision Status Revision Date of Issue Description June 26, 2015 First release Chapter1 • 1.5 Control Panel (p. 21):Display Description was revised.(For Charge&Reservation) Chapter2 • 2.2 Remedies for Maintenance Requests (p. 40):Maintenance Requests was added.(For extending life) • 2.3 Remedies for Service Call Error (p. 44):Service Call was added.(For extending life) Chapter3 •...
Page 7 Revision Date of Issue Description Chapter 2 • 2.5 Trouble on Paper Feeding (p. 68) : Procedure was added. Chapter 3 • 3.4.9.5 Reel Motor and Mounting Plate Assy (p. 249) : Procedure was added. Sep 16, 2016 Chapter 4 •...
Page 8: Table Of Contents
SC-F9200 Series Revision C Contents Chapter 1 PRODUCT DESCRIPTION Chapter 3 DISASSEMBLY & ASSEMBLY 1.1 Product Description .................... 12 3.1 Overview ......................77 3.1.1 Precautions ....................77 1.2 Basic Specifications .................... 14 3.1.2 Cautions After Assembling ............... 79 1.2.1 Basic Specifications ................... 14 3.1.3 Orientation Definition ................
Page 9 SC-F9200 Series Revision C 4.5 Installing Firmware ..................291 4.14.2 RTC&USB ID Input ................343 4.14.3 MAC Address Input ................344 4.6 Image & Test Print ................... 292 4.14.4 Serial Number Input ................345 4.7 Counter Reset ....................293 4.14.5 Board Replacement Date & Time Setting ..........346 4.8 References ......................
Page 10 SC-F9200 Series Revision C 6.2.4 CR Unit (1) ....................395 6.2.5 CR Unit (2) ....................396 6.2.6 CR drive mechanism ................397 6.2.7 Paper Feed Mechanism/Pump Mechanism ..........399 6.2.8 Fan ......................401 6.2.9 After Heater ..................... 402 6.2.10 Roll Unit/Reel Unit ................403 6.2.11 Additional Print Drying Unit ..............
Page 11 C H A P T E R PRODUCT DESCRIPTION SE Group Confidential (Related Staff Only)
Page 12: Product Description
 Do not mix the ink with other type ink.  EPSON driver is not provided for Windows nor for Mac. If it is hard to breath when using the printer, ventilate the room and let in fresh air. ...
Page 13 SC-F9200 Series Revision C  Realizes a high degree of usability  Ease of use Frequently-used menu is assigned to the short-cut keys on the control panel.  Media handling • Spindleless • Easy loading of roll media by jacking up ...
Page 14: Basic Specifications
SC-F9200 Series Revision C 1.2 Basic Specifications Table 1-5. Nozzle Layout (Head 2) 1.2.1 Basic Specifications Table 1-3. Basic specifications 1.2.2 Electric Specifications Item Specification Table 1-6. Electric specifications Print method On-demand inkjet Specification Number of nozzles 360 nozzles x 2 lines x 4 (colors)
Page 15: Ink Specifications
SC-F9200 Series Revision C 1.2.3 Ink Specifications  Ink Pack Table 1-7. Ink Pack Item Specification Form Dedicated ink pack (standing pouch)  Black system: Black, High Density Black Ink colors  Color system: Yellow, Magenta, Cyan Cartridge life See the date printed on the ink pack (at normal temperature)
Page 16: Printing Specifications
SC-F9200 Series Revision C 1.3 Printing Specifications PRINTABLE AREA Note *1: The value selected for [Side Margin (Left)] in the setup menu. The default value is 1.3.1 Supported Media 5mm. Choose a [Side Margin (Left)] over 10 mm when using media holding plates.
Page 17: Hardware Specifications
SC-F9200 Series Revision C 1.4 Hardware Specifications WEIGHT Table 1-10. Weight This section provides the printer dimensions and shows the main components. Item Weight 1.4.1 Dimensions and Weight Main body 155.5 kg Standard Roll Unit 34.3 kg DIMENSIONS Standard Reel Unit 42.8 kg...
Page 18: Part Names
SC-F9200 Series Revision C 1.4.3 Part Names Table 1-11. Front Side Name FRONT SIDE Casters Airflow vents Waste Ink Bottle holder Stand fixing screw Waste Ink Bottle Stopper Waste ink tube Ink tank Heat shield Slider Lock lever Chip unit check lamp...
Page 19 SC-F9200 Series Revision C SLIDER INSIDE Figure 1-6. Front Side Table 1-12. Slider Name Figure 1-7. Inside Slider Table 1-13. Inside Ink inlet cover Name Chip unit Print head Media holding plate Cutter groove Pressure rollers Platen Wiper cleaner Anti-drying caps...
Page 20 SC-F9200 Series Revision C BACK Figure 1-8. Back Table 1-14. Back Name Drive switch Roll holder Roll holder fixing screw Spacer Lift lever Loading guide Roll support Handle PRODUCT DESCRIPTION Hardware Specifications SE Group Confidential (Related Staff Only)
Page 21: Control Panel
SC-F9200 Series Revision C 1.5 Control Panel Table 1-15. Control panel Name Function CONTROL PANEL 1 Power button Turns the printer ON or OFF.  ON: The power is ON.  Flashing: The printer is receiving data, performing head 2 Power light cleaning, or other operations during shut-down.
Page 22 SC-F9200 Series Revision C Table 1-16. LCD Name Function  Display Description  From left to right, shows the selected media number, platen gap, media width, and media remaining.  If a media setting bank number created with this printer is selected as the print media, the number (from 1 to 30) will be displayed.
Page 23 SC-F9200 Series Revision C Table 1-16. LCD Table 1-16. LCD Name Function Name Function The Charge status is displayed. The status of the wasted ink bottle is indicated as follows. There is no problem because ink level is more No problem than 70 mm from the ink tank base.The display...
Page 24: Setup Menu
SC-F9200 Series Revision C 1.5.1 Setup Menu Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Selects [On] to indicate and record the remaining amount of the set media, or [Off] to set it to off. When [On] is selected,...
Page 25 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Names to the storing media setting within 22 characters of the Setting Name one-byte alphabet and numbers. Giving a name for easy identification is recommended.
Page 26 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Mode 0 If there is a section without print data (a blank area) during a job, the media is fed quickly. If the value for the selected mode Mode 1 Heating &...
Page 27 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Auto Auto is recommended in most situations. If Media Size Check is Feeding Tension not On when Auto is set, the appropriate tension is not applied...
Page 28 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation 0.1 to 1.0 mm (4 to 40 Input thickness. Sets the length of the media to be used between 0.1 to 1.0 mm.
Page 29 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Select whether to enable (On) or disable (Off) operations to prevent media from sticking when the printer is turned on or when printing starts. Since operations take longer when On is Prevent Sticking selected, we recommend setting this to Off.
Page 30 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Sets the side margin from the media’s right end while the media is set in the printer. The media’s right end differs depending on [Media End Check] setting in the Setup Menu as follows.
Page 31 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Selects [On] to detect the media end or [Off] to set it to off. Select [Off] and print when Media Out error is displayed even Media End Check though the media is set correctly.
Page 32 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Turns to the sleep mode automatically when no error is occurring, no print job receiving or there are no operations on the control panel. In this setting, sets the time to turn to the sleep mode automatically.
Page 33 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation All Nozzles Checks the pattern numbers which blurring or space can be seen Execute (Light) in their check patterns. Selects all lines or the nozzle lines...
Page 34 SC-F9200 Series Revision C Table 1-17. Setup Menu Menu Menu Item/Setting Values (shaded one is the default) Explanation Sets the date and time for the internal clock. The set time is used Date And Time YY/MM/DD HH:MM for printing the job status and the printer status.
Page 35: Serviceman Mode
SC-F9200 Series Revision C 1.5.2 Serviceman Mode The Serviceman Mode is intended to be used by a service person for servicing the printer. HOW TO START & QUIT Turn the printer on by pressing the [Menu], [Back], and [OK] buttons together.
Page 36 SC-F9200 Series Revision C Menu Explanation Class Feed Amount 1 Feed Speed 1 Feed Amount 2 Feed Speed 2 Life Used only in manufacturing processes. Not used in service operations. Wait Life Count PGtyp PG++ Wait Life Count Display Count...
Page 37 C H A P T E R TROUBLE SHOOTING SE Group Confidential (Related Staff Only)
Page 38: Overview
SC-F9200 Series Revision C 2.1 Overview 2.1.1.2 Recurrence check of the trouble Check if the trouble the user claims recurs with the returned printer. This section explains the basic procedure for troubleshooting problems on the printer  quickly and efficiently.
Page 39: Troubleshooting Procedure
SC-F9200 Series Revision C 2.1.2 Troubleshooting Procedure 2.1.3.2 If necessary to escalate the trouble case Make a report with the following data. Refer to the following items according to the observed symptom, carry out the corresponding troubleshooting following the procedures described in the next sections.
Page 40: Remedies For Maintenance Requests
SC-F9200 Series Revision C 2.2 Remedies for Maintenance Requests This section describes the remedies for maintenance requests. Maintenance requests do not effect the printer’s operation; therefore, you can continue the current printing. When a maintenance request error occurs, the printer displays on the LCD a hexadecimal code of “NNNN” which correspond to the bit numbers assigned to error statuses as shown in the table below.
Page 41 SC-F9200 Series Revision C Table 2-2. List of the Maintenance Requests for Old Type Bit assignment (Binary) Hexadeci Part/Component Status causing the error 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10...
Page 42 SC-F9200 Series Revision C Table 2-3. List of the Maintenance Requests for New Type Bit assignment (Binary) Hexadeci Part/Component Status causing the error 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10...
Page 43 SC-F9200 Series Revision C Note : Ex): When “Maintenance Request C00” is displayed. As “C00” in hexadecimal means “0000000000000000000110000000000” in binary, you can find out the code is assigned to Bit-11 and Bit-12 referring to the above table. In this case, two errors are occurring simultaneously. (Bit-11: out of battery/ Bit-12: the date/time not set.)
Page 44: Remedies For Service Call Error
SC-F9200 Series Revision C 2.3 Remedies for Service Call Error The following tables explains the Service Call error messages and remedies. Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy The Ink Tubes have reached the end of their service...
Page 45 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy 1. Is the CR Unit being attached correctly? 2. Is there any foreign materials on the CR Unit drive Overcurrent to the CR Motor was detected.
Page 46 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy The CR Motor was driven at a speed abnormally 1. Is there any problems such as damaged cable in the slower than a predetermined one during operation.
Page 47 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy The PF Motor was driven at a speed abnormally faster than a predetermined one during acceleration or deceleration. (Page 215) 1. Replace the PF Encoder.
Page 48 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy Overcurrent to the Pump Motor was detected. 1. Is there any problems such as damaged cable in the  connections below? Pump Motor encoder cable disconnection ...
Page 49 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy The Pump Motor was driven at a speed abnormally faster than a predetermined one during acceleration or deceleration. 1. Replace the Pump Motor encoder and Pump...
Page 50 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy The IC Holder 2 has reached the end of its service (Page 189) life. (The total number of times the ink cartridge is...
Page 51 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy The APG Motor was driven at a speed faster than a predetermined one during deceleration. (Page 167) 1. Replace the APG Motor.
Page 52 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy Overcurrent to the ATC Motor was detected. 1. Is there any problems such as damaged cable in the  connections below? ATC Motor cable disconnection.
Page 53 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy  Connection failure of the ATC Motor. 1. Is there any problems such as damaged cable in the  The ATC Motor was driven at a speed abnormally connections below? slower than a predetermined one during operation.
Page 54 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy If the error still occurs after resetting the date and time, perform the followings. RTC data The various absolute time settings stored on the...
Page 55 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy I2C communication An I2C communication error has occurred in the (Page 123) 1A50 error between elements Replace the Main Board. Main Board.
Page 56 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy Check the resistance between terminal on the Main Board “F12”. Main Board magnification Check Position CN400 1. If the resistance of “F12”on the Main Board has more than “1Ω”...
Page 57 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy (Page 183, 189) 1. Replace the Ink Holder. 1F81 CSIC error CSIC control error (Page 123) 2. Replace the Main Board. 1. Replace the Ink Holder.
Page 58 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy (Page 183, 189) 1. Replace the Ink Holder. 1FC0 CSIC error CSIC control error (Page 123) 2. Replace the Main Board. 1. Replace the Ink Holder.
Page 59 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy 1. Is the Reel Motor driver on the Main Board 1. Remove the foreign material. damaged? Reel Motor The control terminal (Vre terminal) of the Reel Motor 15A9 2.
Page 60 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy The Reel Motor was driven at a speed abnormally faster than a predetermined one during acceleration or deceleration. (Page 249) 1. Replace the Reel Motor.
Page 61 SC-F9200 Series Revision C Table 2-4. Troubleshooting for Service Call Error Code Error Name Cause Check Item Remedy  Connection failure between the Main Board and 1. Is the cable connected properly? Sub-E Board such as cable disconnection 1. Replace the cable.
Page 62: Remedies For Print Quality Troubles
SC-F9200 Series Revision C 2.4 Remedies for Print Quality Troubles This section provides troubleshooting of print quality troubles classifying them by observed symptom. Before performing troubleshooting, refer to “Nozzle Check” (p311) and print nozzle check pattern. Examine the printed pattern, and if any missing segment is found, perform the Print Head cleaning.
Page 63 SC-F9200 Series Revision C Table 2-5. Print Quality Troubles Symptom Cause Check Item Remedy Carry out the following adjustments.  (Page CR Direction Head Slant Adjustment The Print Head has not been adjusted 314) properly.  (Page PF Direction Head Slant Adjustment 319) Carry out the following adjustment.
Page 64 SC-F9200 Series Revision C Table 2-5. Print Quality Troubles Symptom Cause Check Item Remedy Carry out the adjustments correctly. Have the following adjustments been made properly?  (Page CR Direction Head Slant Adjustment The Print Head has not been adjusted ...
Page 65 SC-F9200 Series Revision C Table 2-5. Print Quality Troubles Symptom Cause Check Item Remedy 1. Is the paper wrinkled, bent, rippled, or warped? 1. Replace the paper with a proper new one. There is a problem with the paper used.
Page 66: Ink Clogging
SC-F9200 Series Revision C 2.4.1 Ink Clogging C H E C K Due to the structure of this printer, you cannot replace only one P O I N T tank. Therefore, replacement of the tanks should be made If the ink clogging persists even though you clean the surrounding area of the ink according to the combinations below.
Page 67 SC-F9200 Series Revision C 21. Start the printer in the Serviceman Mode. Turn on the printer while pressing [Menu] + [Back] + [OK]. 22. Select Eject. Select the corresponding color rows, and press the [Run] button to eject the cleaning liquid.
Page 68: Trouble On Paper Feeding
SC-F9200 Series Revision C 2.5 Trouble on Paper Feeding This section describes the possible troubles on paper feeding and their causes and remedies. Table 2-6. Trouble on Paper Feeding Symptom Cause Check Item Remedy Improper PE Sensor adjustment Perform the Rear AD Adjustment.
Page 69 SC-F9200 Series Revision C Table 2-6. Trouble on Paper Feeding Symptom Cause Check Item Remedy Paper feed amount is not configured (Page 341) Perform the Feed Adjustment. correctly. Enable (select “ON”) the Media Size Check The Media Size Check function has function.
Page 70: Other Troubles
SC-F9200 Series Revision C 2.6 Other Troubles Table 2-7. Other Troubles Symptom Cause Check Item Remedy The power cable is unplugged Is the power plug connected properly? Connect it properly. Is the electrical outlet overloaded sharing with any other Use one electrical outlet for the printer only if The power voltage is unstable.
Page 71 SC-F9200 Series Revision C Table 2-7. Other Troubles Symptom Cause Check Item Remedy (Page The tension of the CR Timing Belt is Correct the tension of the CR Timing Belt. 297) not proper. Lubrication of the CR Unit and CR Does the CR Unit move smoothly? Check it by pulling the If the unit does not move smoothly, lubricate it.
Page 72: Ink End Error
SC-F9200 Series Revision C 2.6.1 Ink End Error REMEDY Ink End Error (“Refill Ink Tank.”) occurs even sufficient ink remains in the ink tank Turn on the printer. (Remaining ink level is 70 mm or more from the bottom of the Ink Tank).
Page 73 SC-F9200 Series Revision C 15. Select Tube inner cleaning. Select the corresponding color rows, and press the [Run] button to fill the cleaning liquid. (Page 333) 16. Discard the waste ink. 17. Remove the cleaning cartridges. 18. Lower the lock levers.
Page 74: Trouble On Service Program
SC-F9200 Series Revision C 2.7 Trouble on Service Program This section describes possible troubles on Service Program and their causes and remedies. Table 2-9. Troubles on Service Program Symptom Cause Check Item Remedy Are you running the program on the following operating...
Page 75: Trouble On Nvram Viewer
SC-F9200 Series Revision C 2.8 Trouble on NVRAM Viewer This section describes possible troubles on NVRAM Viewer and their causes and remedies. Table 2-10. Trouble on NVRAM Viewer Symptom Cause Check Item Remedy The contents and the items displayed in the...
Page 76 C H A P T E R DISASSEMBLY & ASSEMBLY SE Group Confidential (Related Staff Only)
Page 77: Overview
SC-F9200 Series Revision B 3.1 Overview 3.1.1 Precautions Before starting the disassembly or reassembly of the product, read the following This chapter describes procedures for disassembling the main components of SC- precautions given under the headings “WARNING” and “CAUTION”. F9200 Series.
Page 78 SC-F9200 Series Revision B   The power switch for this printer is installed on the secondary Locate the printer on a stable and flat surface. W A R N I N G C A U T I O N ...
Page 79: Cautions After Assembling
SC-F9200 Series Revision B 3.1.2 Cautions After Assembling 3.1.3 Orientation Definition The terms used for indicating the orientation/direction throughout this chapter are as  The ink-path-related components or parts should be firmly and C A U T I O N follows.
Page 80: Recommended Tools
SC-F9200 Series Revision B 3.1.4 Recommended Tools Table 3-1. Tools Name Description Target Part To protect this product from damage, use the tools indicated in the following table.  Precision Screwdriver Nothing in particular PF Roller Center Support For the tools required to perform the adjustment, refer to “Tools/Consumables for Adjustments”...
Page 81: Parts Diagram
SC-F9200 Series Revision B 3.2 Parts Diagram  Left Rear Cover (p. 110)  Left Upper Cover (p. 111)  Upper Cover (p. 116)  Left Cover (p. 114)  Panel Unit (p. 101)  Left Lower Cover (p. 115) ...
Page 82 SC-F9200 Series Revision B  Front Cover L Sensor (p. 122) Detects the Open/Closed status of the Front Cover.  Front Cover R Sensor (p. 120) Detects the Open/Closed status of the Front Cover.  R Maintenance Cover Sensor (p. 118) Detects the Open/Closed status of the Right Maintenance Cover.
Page 83 SC-F9200 Series Revision B  Sub-D Board (p. 132) Relays the connection between the Main Board and the Print Head.  Sub-E Board (p. 133) Controls heaters.  Sub Board (p. 131) Relays the connection between the Main Board and electric parts/components.
Page 84 SC-F9200 Series Revision B  PW Sensor (p. 204) Detects the width of paper on the  Duct CR (p. 140) platen. This is a reflective photo interrupter and detects the difference of the amount of reflection between paper (white) and the platen (black).
Page 85 SC-F9200 Series Revision B  Wiper (p. 100)  Wiper Cleaner (p. 100)  Ink Tube (p. 196) Cleans the nozzle surface of the Print Head. Wipes off ink attached on the Wiper.  Pump Cap Unit 1 (p. 170)
Page 86 SC-F9200 Series Revision B  Print Head 1 (p. 144)  Print Head 2 (p. 144)  Pump Cap Unit 1 (p. 170)  Pump Cap Unit 2 (p. 177)  Ink Holder (p. 189) Caution: The positions of the IC Holder 1 and 2 are the opposite to the other parts.
Page 87 SC-F9200 Series Revision B  Media Loading Lever (p. 210)  Media Loading Lever Sensor (p. 211) Detects the position of the Media Loading Lever.  Driven Roller Assy (p. 218)  PF Roller Center Support (p. 227)  PF Motor (p. 213) The motor to drive the Feed Roller.
Page 88 SC-F9200 Series Revision B  After Heater (p. 233) Heats paper to dry ink after printing.  Cooling Fan (p. 235) Cools the inside of the After Heater Box. Figure 3-9. Heater Mechanism DISASSEMBLY & ASSEMBLY Parts Diagram SE Group Confidential (Related Staff Only)
Page 89 SC-F9200 Series Revision B  Roll Paper Holder (p. 238)  Roll Receiver Assy (p. 237)  Roll Unit (p. 236)  Sub-F Board (Roll) (p. 239)  ATC Motor (p. 241) Relays the connection between the Main Board and the Roll Feeds forward (normal rotation) and rewinds (reverse Unit.
Page 90: Reel Motor And Mounting Plate Assy (P
SC-F9200 Series Revision B  Media Guide Bar (p. 244)  Reel Motor and Mounting Plate Assy (p. 249) Rewinds the media.  Roll Paper Holder (p. 246)  Reel Unit (p. 245)  Sub-F Board (Reel) (p. 247) Relays the connection between the Main Board and the Reel Unit.
Page 91 SC-F9200 Series Revision B  Drying Fan Cover (p. 254)  Drying Fan Power Supply Board (p. 256) Generates the DC voltage for the Drying Fan Unit from the AC power supply.  Sub-I Board (p. 255) Relays the connection between the Main Board and the Drying Fan Unit.
Page 92: Disassembly Flowchart
SC-F9200 Series Revision B 3.3 Disassembly Flowchart CONSUMABLES/ACCESSORIES Start “3.4.1.1 Unlocking the CR Unit” “3.4.2.1 Wiper” (p100) “3.4.2.2 Wiper Cleaner” (p100) (p98) HOUSING Start “3.4.6.1 Media Loading Lever” “3.4.5.24 Ink Tank/Cartridge” “3.4.3.1 Panel Unit” (p101) “3.4.3.13 Board Box Cover” (p117) “3.4.3.7 Left Rear Cover”...
Page 93 SC-F9200 Series Revision B ELECTRIC CIRCUIT COMPONENTS Start “3.4.6.1 Media Loading Lever” “3.4.1.1 Unlocking the CR Unit” “3.4.7.1 After Heater” (p233) “3.4.3.13 Board Box Cover” (p117) (p210) (p98) “3.4.4.3 PSH Board/PSH-B “3.4.4.9 Power Supply Board “3.4.3.1 Panel Unit” (p101) “3.4.3.2 Right Upper Cover”...
Page 94 SC-F9200 Series Revision B CARRIAGE MECHANISM Start “3.4.6.1 Media Loading Lever” “3.4.1.1 Unlocking the CR Unit” (p210) (p98) “3.4.6.1 Media Loading Lever” “3.4.6.1 Media Loading Lever” “3.4.3.1 Panel Unit” (p101) “3.4.3.2 Right Upper Cover” “3.4.2.2 Wiper Cleaner” (p100) “3.4.3.7 Left Rear Cover” (p110) “3.4.5.7 CR Scale”...
Page 95 SC-F9200 Series Revision B INK SYSTEM MECHANISM Start “3.4.5.24 Ink Tank/Cartridge” “3.4.1.1 Unlocking the CR Unit” (p207) (p98) “3.4.6.1 Media Loading Lever” “3.4.6.1 Media Loading Lever” (p210) (p210) “3.4.3.1 Panel Unit” (p101) “3.4.3.1 Panel Unit” (p101) “3.4.3.2 Right Upper Cover”...
Page 96 SC-F9200 Series Revision B PAPER FEED MECHANISM / HEATER MECHANISM Start “3.4.6.1 Media Loading Lever” “3.4.6.2 Media Loading Lever “3.4.6.8 Driven Roller Assy” “3.4.3.7 Left Rear Cover” (p110) “3.4.7.1 After Heater” (p233) “3.4.6.10 PE Sensor” (p224) (p210) Sensor” (p211) (p218) “3.4.3.8 Left Upper Cover”...
Page 97 SC-F9200 Series Revision B REEL UNIT スタート “3.4.9.2 Reel Unit” (p245) “3.4.9.3 Roll Paper Holder” (p246) “3.4.9.1 Media Guide Bar” (p244) “3.4.9.4 Sub-F Board (Reel)” “3.4.9.5 Reel Motor and Mounting (p247) ADDITIONAL DRYING FAN UNIT Start “3.4.10.1 Drying Fan Unit” (p252) “3.4.10.2 Drying Fan Cover”...
Page 98: Disassembly And Assembly Procedure
SC-F9200 Series Revision B  Manual 3.4 Disassembly and Assembly Procedure Remove the Right Maintenance Cover. This section describes procedures for disassembling the components allowed to be Remove the screw, and remove the cover. disassembled. Unless otherwise specified, disassembled units or components can be reassembled by reversing the disassembly procedure.
Page 99 SC-F9200 Series Revision B C A U T I O N - Right side - No clock rotation! Cover Insert driver (B) Insert driver (A) CR Lock Lever CR unlocked CR locked (The Lever is lowered) (The lever is raised) Figure 3-13.
Page 100: Consumables/Accessories
SC-F9200 Series Revision B 3.4.2 Consumables/Accessories 3.4.2.2 Wiper Cleaner Turn the printer on. 3.4.2.1 Wiper Press the [Menu] button, select Head Maintenance, and press the [OK] button. Turn the printer on. The CR Unit moves to the left end. Press the [Menu] button, select Head Maintenance, and press the [OK] button.
Page 101: Housing
SC-F9200 Series Revision B 3.4.3 Housing Right Maintenance Cover 3.4.3.1 Panel Unit Right Upper Cover Tabs Open the Right Maintenance Cover. Open the Front Cover. Remove the four screws that secure the Panel Unit. Panel Unit Assy A) Silver M4x10 P-tite screw with washer: 2 pcs B) Silver M4x12 P-tite screw with washer: 2 pcs Pull the left lower portion of the Panel Unit Assy toward you and remove it.
Page 102 SC-F9200 Series Revision B Disconnect the FFC from the connector of the Panel Board. Disengage the two hooks and separate the Panel Unit from the Panel Unit Assy. Connector Panel Unit Panel Unit Figure 3-18. Disassembled Panel Unit Hooks Figure 3-17. Removing the Panel Unit DISASSEMBLY &...
Page 103 SC-F9200 Series Revision B 3.4.3.2 Right Upper Cover Remove the four screws, and remove the Board Right Frame. A) Silver M3x6 screw: 4 pcs (p210) Remove the Media Loading Lever. Remove the Panel Unit. (p101) - Right side - Push the Media Loading Lever Frame toward the rear of the printer to move the lever to its release position.
Page 104 SC-F9200 Series Revision B Remove the seven screws that secure the Board Box, and slide the Board Box in - Right rear side - the direction of the arrow. B) Silver M4x10 screw with washer: 6 pcs C) Silver M3x6 screw: 1 pcs...
Page 105 SC-F9200 Series Revision B Remove the five screws that secure the Right Upper Cover. - Right rear side - Right Upper Cover D) Silver M4x12 P-tite screw with washer: 1 pcs E) Silver M3x10 P-tite screw with washer: 1 pcs...
Page 106 SC-F9200 Series Revision B 3.4.3.3 Lower Ink Holder Remove the Ink Tank. (p207) Remove the two screws, and remove the Tray Support Frame. Front A)Silver M3x8 S-tite screw with built-in spring washer: 2 pcs Remove the six screws, and remove the Lower Ink Holder.
Page 107 SC-F9200 Series Revision B 3.4.3.4 Right Front Cover (p210) Remove the Media Loading Lever. - Right side - Remove the Panel Unit. (p101) R Maintenance (p103) Remove the Right Upper Cover. Cover Sensor (p207) Remove the Ink Tank. Positioning hole and dowel (p106) Remove the Lower Ink Holder.
Page 108 SC-F9200 Series Revision B 3.4.3.5 Right Cover - Right side - (p210) Remove the Media Loading Lever. Remove the Panel Unit. (p101) (p103) Remove the Right Upper Cover. Remove the three screws, and remove the Right Cover. A) Silver M3x8 P-tite screw with washer: 1 pcs...
Page 109 SC-F9200 Series Revision B 3.4.3.6 Right Lower Cover - Right side - (p210) Remove the Media Loading Lever. Remove the Panel Unit. (p101) (p103) Remove the Right Upper Cover. (p207) Remove the Ink Tank. (p106) Remove the Lower Ink Holder.
Page 110 SC-F9200 Series Revision B 3.4.3.7 Left Rear Cover - Left rear side - Left Upper Cover Remove the screw, and remove the Left Rear Cover in the direction of the arrow. A) Silver M4x10 S-tite screw with washer: 1 pcs Insert the three tabs of the Left Rear Cover into the three positioning holes on the Left Upper Cover.
Page 111 SC-F9200 Series Revision B 3.4.3.8 Left Upper Cover Open the Front Cover. Open the Left Maintenance Cover. (p110) Remove the Left Rear Cover. Remove the four screws that secure the Left Upper Cover. Loosen the three screws (A) of the Left Rear Lower Cover.
Page 112 SC-F9200 Series Revision B Holding the Front Cover upright, remove the Left Upper Cover pulling out its joint part in the direction of the arrow. Front Cover Joint part Left Upper Cover Figure 3-32. Removing the Left Upper Cover DISASSEMBLY & ASSEMBLY...
Page 113 SC-F9200 Series Revision B 3.4.3.9 Left Front Cover/L Maintenance Cover Sensor Remove the six screws that secure the Left Front Cover. B) Silver M4x10 S-tite screw with washer: 5 pcs (p110) Remove the Left Rear Cover. C) Silver M4x12 P-tite screw with washer: 1 pcs Remove the Left Upper Cover.
Page 114 SC-F9200 Series Revision B 3.4.3.10 Left Cover Left Cover - Left side - (p110) Remove the Left Rear Cover. Remove the Left Upper Cover. (p111) Remove the three screws and slide the Left Cover toward the rear to remove it.
Page 115 SC-F9200 Series Revision B 3.4.3.11 Left Lower Cover - Left side - (p110) Remove the Left Rear Cover. Remove the Left Upper Cover. (p111) (p114) Remove the Left Cover. Remove the two screws, and remove the Left Lower Cover sliding it toward the rear of the printer.
Page 116 SC-F9200 Series Revision B 3.4.3.12 Upper Cover - Rear side - (p210) Remove the Media Loading Lever. Remove the Panel Unit. (p101) (p103) Remove the Right Upper Cover. (p110) Remove the Left Rear Cover. (p111) Remove the Left Upper Cover.
Page 117 SC-F9200 Series Revision B 3.4.3.13 Board Box Cover - Right rear side - Remove the eight screws that secure the Board Box Cover. A) Silver M3x6 screw: 8 pcs Lift the Board Box Cover to remove it. Board Box Cover Figure 3-38.
Page 118 SC-F9200 Series Revision B 3.4.3.14 R Maintenance Cover Sensor (p210) Remove the Media Loading Lever. - Right upper side - FFC Clamp R Maintenance Cover Sensor Cable Remove the Panel Unit. (p101) (p103) Remove the Right Upper Cover. FFC Clamps (p117) Remove the Board Box Cover.
Page 119 SC-F9200 Series Revision B Remove the screw that secures the R Maintenance Cover Sensor. - Right front side - A) Silver M3x8 P-tite screw with built-in washer: 1 pcs Pull out the cable through the three holes on the frame.
Page 120 SC-F9200 Series Revision B 3.4.3.15 Front Cover R Sensor (p210) Remove the Media Loading Lever. - Right upper side - FFC Clamp Front Cover R Sensor Cable Remove the Panel Unit. (p101) (p103) Remove the Right Upper Cover. FFC Clamps (p117) Remove the Board Box Cover.
Page 121 SC-F9200 Series Revision B Remove the screw that secures the mounting plate. A) Silver M3x8 S-tite screw with built-in washer: 1 pcs Lift the mounting plate to disengage the hook and remove the Front Cover R Sensor together with the mounting plate.
Page 122 SC-F9200 Series Revision B 3.4.3.16 Front Cover L Sensor Remove the two screws that secure the Front Cover L Sensor. A) Silver M3x8 P-tite screw with washer: 2 pcs (p110) Remove the Left Rear Cover. Pull out the cable through the hole on the frame, and remove the Front Cover L Remove the Left Upper Cover.
Page 123: Electric Circuit Components
SC-F9200 Series Revision B 3.4.4 Electric Circuit Components Disconnect all cables and FFCs from the Main Board. Remove the eight screws, and remove the Main Board. 3.4.4.1 Main Board B) Silver M3x6 screw: 7 pcs When replacing/removing this part, refer to “4.1.2 Adjustment...
Page 124 SC-F9200 Series Revision B 3.4.4.2 Main-B Board - Right rear side - When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part” (p260)
Page 125 SC-F9200 Series Revision B 3.4.4.3 PSH Board/PSH-B Board Remove the two screws, and remove the shield plate. B) Silver M3x6 screw: 2 pcs When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 126 SC-F9200 Series Revision B Disconnect the cables from the connectors (CN700/CN701/CN40) on the Main Disconnect the connector of the Reel Unit. Board. Release the cable from the two clamps. Release the cables disconnected from CN700 and CN701 and CN40 from the Remove the five screws, and remove the Right Rear Cover.
Page 127 SC-F9200 Series Revision B Disconnect and release the cables from relay connectors and from the two clamps. 10. Remove the five screws that secure the Power Supply Board Box. E) Silver M4x10 S-tite screw with washer: 2 pcs F) Silver M3x6 screw: 3 pcs Clamp 11.
Page 128 SC-F9200 Series Revision B 12. Release the cable from the clamp. 14. Release the cables from the two clamps of the Power Supply Board Box Cover. 13. Disconnect the cable from the connector (CN51) on the PSH Board. 15. Remove the five screws, and remove the PSH Box Cover.
Page 129 SC-F9200 Series Revision B 16. Disconnect the cable from the connector (CN1) on the PSH Board. 18. Remove the four screws, and remove the Shield plate (See Figure3-57). 17. Remove the six screws, and remove the PSH Board. I) Silver M3x6 screw: 4 pcs...
Page 130 SC-F9200 Series Revision B Leave the cables connected to the Shield plate, and move them out C H E C K P O I N T of the way to remove the PSH Board B at the next step. 19. Disconnect the cables from the connectors (CN1, CN2, and CN51) on the PSH-B Board.
Page 131 SC-F9200 Series Revision B 3.4.4.4 Sub Board - Upper side of the CR Unit - (p98) Unlock the CR Unit. Remove the Left Rear Cover. (p110) (p111) Remove the Left Upper Cover. Sub Board (p139) Remove the CR Cover. Disconnect all cables and FFCs from the Sub Board.
Page 132 SC-F9200 Series Revision B 3.4.4.5 Sub-D Board Disconnect all FFCs from the Sub-D Board. Remove the four screws, and remove the Sub-D Board. (p210) Remove the Media Loading Lever. A) Silver M3x8 S-tite screw: 4 pcs Remove the Panel Unit.
Page 133 SC-F9200 Series Revision B 3.4.4.6 Sub-E Board Disconnect all cables from the Sub-E Board. Remove the seven screws, and remove the Sub-E Board. (p233) Remove the After Heater. B) Silver M3x8 S-tite screw: 7 pcs Remove the three screws, and remove the Sub-E Board Cover.
Page 134 SC-F9200 Series Revision B 3.4.4.7 Sub-M Board Disconnect all cables connected to the Sub-M Board. Remove the four screws, and remove the Sub-M Board. (p210) Remove the Media Loading Lever. B) Silver M3x6 screw: 4 pcs Remove the Right Upper Cover.
Page 135 SC-F9200 Series Revision B 3.4.4.8 Box Cooling Fan Remove the sponge that secures the FFC. When replacing the Box Cooling Fan, make sure to also replace the C H E C K When attaching the sponge, route the CR FFC and the Head Relay P O I N T duct.
Page 136 SC-F9200 Series Revision B Insert a screwdriver into the duct to remove the two screws, and remove the Box  The duct provided as an ASP needs to be built as shown before Cooling Fan. installing it to the printer.
Page 137 SC-F9200 Series Revision B 3.4.4.9 Power Supply Board Cooling Fan Remove the four screws, and remove the Fan Cover. A)Silver M3x6 Bind machine screw: 4 pcs Remove the Board Box Cover. (p117) Disconnect the cable from the connector (CN40) on the Main Board.
Page 138 SC-F9200 Series Revision B Remove the two screws, and remove the Power Supply Board Cooling Fan. B)Silver M3x30 Bind machine screw: 2 pcs Power Supply Board Cooling Fan Figure 3-71. Removing the Power Supply Board Cooling Fan DISASSEMBLY & ASSEMBLY...
Page 139: Carriage Mechanism/Ink System Mechanism
SC-F9200 Series Revision B 3.4.5 Carriage Mechanism/Ink System Mechanism Release the portion of the CR Cover engaged with the CR Unit from the unit, disengage the two tabs and remove the CR Cover. 3.4.5.1 CR Cover (p98) Unlock the CR Unit.
Page 140: Chapter 4 Adjustment
SC-F9200 Series Revision B 3.4.5.2 Duct CR Select Auto CR unlock & move CR to full column side. Press the [Run] button. When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T...
Page 141 SC-F9200 Series Revision B Remove the four screws that secure the Ink Path Joint and remove it. B) Silver M3x10 screw with washer: 4 pcs Ink Path Holder Assy Remove the Joint Rubbers two each from the two Ink Path Joints.
Page 142 SC-F9200 Series Revision B Remove the six screws that secure the Duct CR Before attaching the seal rubber on the back of the Duct CR, make C A U T I O N sure to wet it with cleaning fluid (CL14) and confirm there is no C) Silver M3x10 screw with washer foreign material attached on the surface.
Page 143 SC-F9200 Series Revision B AFTER REPLACEMENT Before installing the new Duct CR, be careful of the following points. Install the eight ink cartridges for service. (p207)  Loosen the two each screws of the joints, and remove the tubes. ...
Page 144 SC-F9200 Series Revision B 3.4.5.3 Print Head Select Switch between Ink cartridges and Ink tanks. Select All channels Ink Cartridge for service and press the [Run] button to make Ink Cartridge for When replacing/removing this part, refer to “4.1.2 Adjustment...
Page 145 SC-F9200 Series Revision B Turn off the printer. Remove the clamp. Remove the ink tank, and install the ink cartridges for service. (p207) Remove the two screws that secure the Ink Path Holder Assy. Lower the lock levers. A) Silver M3x10 screw with washer: 2 pcs Start the printer in the Serviceman Mode.
Page 146 SC-F9200 Series Revision B Remove the six screws that secure the Duct CR 10. Attach the hooks of the Duct CR to the frame as shown. B) Silver M3x10 screw with washer Lift the Duct CR to remove it from the CR Unit.
Page 147 SC-F9200 Series Revision B 11. Remove the FFC clamp. AFTER REPLACEMENT 12. Remove the three screws, and remove the Print Head. Start the printer in the Serviceman Mode. C) Silver M3x8 screw (Bit No.1): each 3 pcs Turn on the printer while pressing [Menu] + [Back] + [OK].
Page 148 SC-F9200 Series Revision B Select Head ID Input. Select Cleaning. Input the head rank ID and press the [Write] button. (p309) Select and all channels and press the [Run] button to perform CL3. Figure 3-84. [Head ID Input] screen Figure 3-85. [Cleaning] screen Turn off the printer.
Page 149 SC-F9200 Series Revision B 19. Select Switch between Ink cartridges and Ink tanks. Select All channels Ink Tank and press the [Run] button to validate the ink tanks. Figure 3-86. [Switch between Ink cartridges and Ink tanks] screen 20. Turn off the printer.
Page 150 SC-F9200 Series Revision B 3.4.5.4 Head FFC 11. Release the Head FFC from the Ink Path Holder Assy. (p210) Remove the Media Loading Lever. - Rear side of the CR Unit- Ink Path Holder Assy Remove the Panel Unit. (p101) (p103) Remove the Right Upper Cover.
Page 151 SC-F9200 Series Revision B 12. Release the Head FFC from the FFC Holders. 13. Remove the two pieces of acetate tape. 14. Remove the two pieces of acetate tape, and release the cover from the two hooks of the frame.
Page 152 SC-F9200 Series Revision B When routing the Head FFC through the Ink Path Holder Assy, make sure to let the FFC run under the hooks as shown below. - Rear side - Hook - Front side - Lap the FFCs and then fold them.
Page 153 SC-F9200 Series Revision B 3.4.5.5 Head Relay FFC 11. Disconnect the Head Relay FFCs from the connectors (CN400, CN401, CN402, CN403) on the Main Board. (p210) Remove the Media Loading Lever. 12. Pull out the Head Relay FFCs from the main body.
Page 154 SC-F9200 Series Revision B  When attaching the Head Relay FFCs, make sure to let them through the FFC Holder.  Lap the FFCs and then fold them together. CN402 CN403 CN400 CN401 DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure...
Page 155 SC-F9200 Series Revision B 3.4.5.6 CR FFC 14. Release the CR FFC from the FFC Holders. (p210) Remove the Media Loading Lever. CR FFC Remove the Panel Unit. (p101) (p103) Remove the Right Upper Cover. (p110) Remove the Left Rear Cover.
Page 156 SC-F9200 Series Revision B 15. Disconnect the CR FFC from the connector (CN100) on the Main Board. 16. Pull out the CR FFC from the main body. FFC Holder When attaching the CR FFC, make sure to let it through the FFC Holders.
Page 157 SC-F9200 Series Revision B 3.4.5.7 CR Scale - Right side - - Left side - Left Side When replacing/removing this part, refer to “4.1.2 Adjustment CR Scale A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 158 SC-F9200 Series Revision B   Make sure to attach the CR Scale to the CR Scale Holder as If protection films are applied on both sides of the new CR shown. Scale, peel them off before installation. CR Scale...
Page 159 SC-F9200 Series Revision B 3.4.5.8 CR Timing Belt Pulley Shaft Pulley Cover When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part” (p260)
Page 160 SC-F9200 Series Revision B 18. Remove the CR Timing Belt from the belt holder on the back side of the CR Unit. - Back side of the CR Unit - Belt Holder Attach the CR Timing Belt to the CR Unit so that the joint clips on the belt locate within the range shown below.
Page 161 SC-F9200 Series Revision B 3.4.5.9 CR Motor - Left side - When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part” (p260) and make sure to perform the specified operations including required adjustment.
Page 162 SC-F9200 Series Revision B 10. Move the CR Unit until to a position over the platen. - Right side - 11. Remove the CR Timing Belt from the pinion gear of the CR Motor. CR Motor Cable 12. Release the CR Motor Cable from the clamp.
Page 163 SC-F9200 Series Revision B 3.4.5.10 CR Motor Cooling Fan Remove the Media Loading Lever. (p210) CR Motor Remove the Right Upper Cover. (p103) Cooling Fan Remove the two screws that secure the CR Motor Cooling Fan. A)Silver M4x30 Bind machine screw: 2 pcs Release the cable from the two clamps.
Page 164 SC-F9200 Series Revision B 3.4.5.11 CR HP Sensor Disconnect the cable from the CR HP Sensor Regarding to SC-F9200 series, there are 2 types of the printers; C H E C K - Rear side - P O I N T One is the printer which have films to extend life and the Other is the printer which don’t have films not to extend life.
Page 165 SC-F9200 Series Revision B Regarding to SC-F9200 series which have films to extend life, Pass C H E C K P O I N T the cable of sensor into clamp like Figure 3-105.  Printers which have films to extend life:There are 2 labels.
Page 166 SC-F9200 Series Revision B 3.4.5.12 CR Encoder - Back Side of the CR Unit - When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 167 SC-F9200 Series Revision B 3.4.5.13 APG Motor - Right side - When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T APG Unit R E Q U I R E D Items and the Order by Repaired Part” (p260) and make sure to perform the specified operations including required adjustment.
Page 168 SC-F9200 Series Revision B Disconnect the cable from the connector of the APG Motor, and remove the APG Remove the two screws, and remove the APG Motor. Unit. B) Silver M2x4 (Bit No.1): 2 pcs Be careful not to damage the encoder and scale of the APG Motor.
Page 169 SC-F9200 Series Revision B 3.4.5.14 PG HP Sensor (p98) Unlock the CR Unit. - Back Side of the CR Unit - Remove the Wiper Cleaner. (p100) Incline plate (p210) Remove the Media Loading Lever. (p103) PG HP Sensor Remove the Right Upper Cover.
Page 170 SC-F9200 Series Revision B 3.4.5.15 Pump Cap Unit 1 Leave the relay connectors at the main body side to reuse them. C H E C K P O I N T When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T...
Page 171 SC-F9200 Series Revision B Remove the three screws, and remove the CR Stopper. C)Silver M3x8 screw: 3 pcs 10. Remove the three screws that secure the Pump Cap Unit 1. D)Silver M3x8 S-tite screw with built-in washer: 3 pcs 11. Pull the Pump Cap Unit 1 frontward to disengage the hook, and remove the Pump Cap Unit 1 avoiding contact with the CR shaft or any other parts.
Page 172 SC-F9200 Series Revision B 13. Remove the Tube Clamp, and remove the Waste Ink Tube. When attaching the Waste Ink Tube, be careful of the following points.  Route the Waste Ink Tube through the inner side than the Pump Tube.
Page 173 SC-F9200 Series Revision B Figure 3-113. Removing the Waste Ink Tube Tube Clamp Waste Ink Tube Tube Clamp Flushing Box Pump Cap Unit 1 Pump Cap Unit 2 DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure SE Group Confidential (Related Staff Only)
Page 174 SC-F9200 Series Revision B 15. Remove the Waste Ink Tank. When replacing the Waste Ink Tube, follow the procedure below. C H E C K P O I N T 16. Remove the Stopper. Stopper 14. Remove the smaller clamp from the frame.
Page 175 SC-F9200 Series Revision B 17. Remove the two clamps that secure the Guide Frame. 20. Release the Waste Ink Tube. 18. Remove the Guide Frame. 21. Remove the Waste Ink Tube from the Joint Tank. 19. Remove the Joint Tank from the Tube Protection Plate.
Page 176 SC-F9200 Series Revision B Larger clamp Hole Waste Ink Tube Joint Tank Figure 3-117. Removing the Waste Ink Tube (4) DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure SE Group Confidential (Related Staff Only)
Page 177 SC-F9200 Series Revision B 3.4.5.16 Pump Cap Unit 2 Remove the screw, and remove the cable cover. A) Silver M4x8 S-tite screw with built-in washer: 1 pcs When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 178 SC-F9200 Series Revision B Open the clamp. 11. Remove the three screws that secure the Pump Cap Unit 2. 10. Disconnect the cable from the three relay connectors (No.36, No.37, and No.79) B) Silver M3x8 S-tite screw with captive washer: 3 pcs and release the cables.
Page 179 SC-F9200 Series Revision B 13. Release the Waste Ink Tube from the hook and the guide on the bottom of the Pump Cap Unit 2. 14. Remove the Tube Clamp, and remove the Waste Ink Tube.  Make sure the Waste Ink Pad is not peeled.
Page 180 SC-F9200 Series Revision B When replacing the Waste Ink Tube, follow the procedure below. C H E C K Tube Clamp P O I N T Waste Ink Pad Hook Waste Ink Tube 15. Remove the Waste Ink Tank. 16. Remove the Stopper.
Page 181 SC-F9200 Series Revision B 17. Remove the two clamps that secure the Guide Frame. 20. Release the Waste Ink Tube. 18. Remove the Guide Frame. 21. Remove the Waste Ink Tube from the Joint Tank. 19. Remove the Joint Tank from the Tube Protection Plate.
Page 182 SC-F9200 Series Revision B Larger clamp Hole Waste Ink Tube Joint Tank Figure 3-124. Removing the Waste Ink Tube (3) DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure SE Group Confidential (Related Staff Only)
Page 183 SC-F9200 Series Revision B 3.4.5.17 Ink Holder 1 11. Start the printer in the Serviceman Mode. Turn on the printer while pressing [Menu] + [Back] + [OK]. When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T 12.
Page 184 SC-F9200 Series Revision B 13. On the rear side, release the cable from the three relay connectors (No.42, No.55 and No.65). (The cables are bundled with a piece of black tape.) Clamp No.42 No.55 Tape No.65 No.1 No.21 Figure 3-125. Releasing the Cables Leave the relay connectors at the main body side to reuse them.
Page 185 SC-F9200 Series Revision B 14. Disconnect the FFC from the rear of the IC Holder. 15. Remove the screw that secure the Joint. C)Silver M3x6 S-tite screw with built-in washer: 1 pcs  When the joint is removed in the next step, ink may drip off C A U T I O N from the tube.
Page 186 SC-F9200 Series Revision B  Secure the screws that secure the Ink Supply Tube with Before installing the new Ink Holder 1, be careful of the following tightening torque about 0.29 ± 0.05 Nm. points.  Attach the Joint as shown in the figure below.
Page 187 SC-F9200 Series Revision B Rear of IC Holder Top of IC Holder Figure 3-130. IC Holder AFTER REPLACEMENT Install the four ink cartridges for service. (p207) Lower the lock levers. Turn on the printer. Discard the waste ink. Select Initial ink charge.
Page 188 SC-F9200 Series Revision B Select Switch between Ink cartridges and Ink tanks. Select Single channel -> Ink Holder 1 (Home) -> Cyan/Yellow, Magenta/ Black Tank, and press the [Run] button to validate the ink tanks. (p329) Turn off the printer.
Page 189 SC-F9200 Series Revision B 3.4.5.18 Ink Holder 2 11. Start the printer in the Serviceman Mode. Turn on the printer while pressing [Menu] + [Back] + [OK]. When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T 12.
Page 190 Relay cables are still connected No.26 Figure 3-132. After Releasing the Cables Regarding to SC-F9200 series which have films to extend the life, C H E C K P O I N T remove the double-stick tape which fixes the film before Figure 3-131.
Page 191 SC-F9200 Series Revision B 13. Disconnect the cables at the rear side from the three relay connectors (No.44, No.60, and No.66), and release them from the two clamps. (The cables are bundled Clamps with a piece of black tape.) Tape No.44...
Page 192 SC-F9200 Series Revision B 16. Remove the screw that secure the Joint. F)Silver M3x6 S-tite screw with built-in washer: 1 pcs  When the joint is removed in the next step, ink may drip off C A U T I O N from the tube.
Page 193 SC-F9200 Series Revision B  Secure the screws that secure the Ink Supply Tube with Before installing the new Ink Holder 2, be careful of the following tightening torque about 0.29 ± 0.05 Nm. points.  Attach the Joint as shown in the figure below.
Page 194 SC-F9200 Series Revision B Rear of IC Holder Top of IC Holder Figure 3-139. IC Holder AFTER REPLACEMENT Install the four ink cartridges for service. (p207) Lower the lock levers. Turn on the printer. Discard the waste ink. Select Initial ink charge.
Page 195 SC-F9200 Series Revision B Select Switch between Ink cartridges and Ink tanks. Select Single channel -> Ink Holder 2 (Full) -> Cyan/Yellow, Magenta/ Black Tank, and press the [Run] button to validate the ink tanks. (p329) Turn off the printer.
Page 196 SC-F9200 Series Revision B 3.4.5.19 Ink Tube 12. Select Eject. Select channels, and press the [Run] button to run the ink eject. (p332) When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T 13.
Page 197 SC-F9200 Series Revision B When the joint is removed in the next step, ink may drip off from C A U T I O N - Rear side - the tube. Prepare a waste cloth or the like in advance and be careful not to contaminate the surroundings.
Page 198 SC-F9200 Series Revision B  When installing the Ink Tubes, confirm that there is no torsion Before installing the new Ink Tube, be careful of the following of the Ink Tubes. (See Figure3-142 points.   When installing the joint, insert the dowel into the positioning Loosen the two each screws of the joints, and remove the tubes.
Page 199 SC-F9200 Series Revision B AFTER REPLACEMENT Install the eight ink cartridges for service. (p207) Lower the lock levers. Turn on the printer. Discard the waste ink. Select Initial ink charge. Select channels, and press the [Run] button to perform the initial ink charge.
Page 200 SC-F9200 Series Revision B 3.4.5.20 CR Unit When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part” (p260)
Page 201 SC-F9200 Series Revision B 16. Disconnect the CR FFC from the connector (CN100) on the Sub Board. 18. Remove the six screws, and remove the two CR Stopper. 17. Remove the FFC clamp that secures the Head FFCs. C) Silver M3x8 screw: 6 pcs 19.
Page 202 SC-F9200 Series Revision B Before performing the next step, check that the Wiper is at its When replacing the CR Unit, remove the CR Slider following the C A U T I O N Lubrication Lubrication standby position. procedure below and lubricate it. For instructions on the lubrication, see “5.6 Lubrication”...
Page 203 SC-F9200 Series Revision B 3.4.5.21 Oil Pad Holder The procedure below is for disassembling the Oil Pad Holder at the C H E C K P O I N T right. Use the same procedure for disassembling the left one.
Page 204 SC-F9200 Series Revision B 3.4.5.22 PW Sensor - Left Side of the CR Unit - When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 205 SC-F9200 Series Revision B Disconnect the FFC from the PW Sensor, and remove the PW Sensor. - Bottom of the CR Unit - PW Sensor Figure 3-149. Removing the PW Sensor Position the PW Sensor so that its sensing portion and connector are located as shown.
Page 206 SC-F9200 Series Revision B 3.4.5.23 IM Sensor Before installing the IM Sensor to the CR Unit, insert its protruded portion into the groove of the Sensor Cover. When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 207 SC-F9200 Series Revision B 3.4.5.24 Ink Tank/Cartridge Loosen the four screws, and lower the two Ink Tank Front Adjust Plate. B)Silver M3x8 S-tite screw with built-in spring washer: 4 pcs This section describes the removing procedure for the ink tank and the installation procedure for cartridges.
Page 208 SC-F9200 Series Revision B Remove the eight screws (one each) that secure the Ink Tank using the stubby driver. Lock lever C)Silver M3x8 S-tite screw with built-in spring washer: 8pcs Ink Tank Ink Tank Ink Tank Figure 3-153. Ink Tank Fixing Screw Lift the lock levers.
Page 209 SC-F9200 Series Revision B INSTALLING THE CARTRIDGES Loosen the four screws inside the ink holder. A)Silver M3x20 S-tite screw with built-in washer: 8 pcs Just loosen the screws, but do not remove them. C A U T I O N...
Page 210: Paper Feed Mechanism
SC-F9200 Series Revision B 3.4.6 Paper Feed Mechanism 3.4.6.1 Media Loading Lever Move the Media Loading Lever to the front side, and set it to the “Hold” position. Media Loading Lever Remove the two screws, and remove the Media Loading Lever.
Page 211 SC-F9200 Series Revision B 3.4.6.2 Media Loading Lever Sensor Remove the six screws that secure the Rear Cover. C) Silver M3x8 S-tite screw with built-in washer: 6 pcs Move the Media Loading Lever to the rear side, and set it to the release position.
Page 212 SC-F9200 Series Revision B Remove the two screws, and remove the cover. D) Silver M3x8 S-tite screw with built-in washer: 2 pcs Cover Figure 3-160. Removing the Cover Disengage the hook, and remove the Media Loading Lever Sensor. Media Loading Lever Sensor Figure 3-161.
Page 213 SC-F9200 Series Revision B 3.4.6.3 PF Motor Loosen the two screws (A) that secure the PF Motor Mounting Plate. When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T Before tightening the screw A, move the PF Motor Mounting Plate R E Q U I R E D Items and the Order by Repaired Part”...
Page 214 SC-F9200 Series Revision B 3.4.6.4 PF Motor Cooling Fan Remove the Left Rear Cover. (p110) Remove the Left Upper Cover. (p111) Remove the Left Cover. (p114) PF Motor Cooling Fan Release the cable from the two clamps and wire saddle.
Page 215 SC-F9200 Series Revision B 3.4.6.5 PF Encoder (p110) Remove the Left Rear Cover. Remove the Left Upper Cover. (p111) (p114) Remove the Left Cover. Disconnect the FFC from the connector of the PF Encoder. Remove the screw, and remove the PF Encoder.
Page 216 SC-F9200 Series Revision B 3.4.6.6 PF Scale When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T PF Scale R E Q U I R E D Items and the Order by Repaired Part” (p260) and make sure to perform the specified operations including required adjustment.
Page 217 SC-F9200 Series Revision B 3.4.6.7 PF Timing Belt When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part” (p260)
Page 218 SC-F9200 Series Revision B 3.4.6.8 Driven Roller Assy Put paper at the position of remove Driven Roller Assy.  Do not scratch the PF Roller with the shaft of the Driven Roller C A U T I O N Assy.
Page 219 SC-F9200 Series Revision B Insert a screwdriver from the rear of the printer and raise the Driven Roller Holder  Install the Driven Roller Assy in the following procedure. to make the reassembly work easier. Move the Media Loading Lever to the rear side, and set it to the release position.
Page 220 SC-F9200 Series Revision B 5. Push the Driven Roller Holder below, and install the Driven Roller Assy steadily. Driven Roller Holder Driven Roller Assy DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure SE Group Confidential (Related Staff Only)
Page 221 SC-F9200 Series Revision B 3.4.6.9 Suction Fan Remove the nine screws that secure the Front Frame. A) Silver M3x8 S-tite screw with built-in washer: 9 pcs When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 222 SC-F9200 Series Revision B Disconnect the cable from the relay connector. Release the cable from the clamp. To prevent the screw of the Suction Fan from dropping inside the Front Frame C H E C K Hook P O I N T frame, remove the screw with rolled A4 paper put through the hole of the frame.
Page 223 SC-F9200 Series Revision B Suction Fan Relay Connectors Cable Clamp Screwdriver Rolled A4 paper Suction Fans - Bottom side- Holes Frame Rolled A4 paper Figure 3-173. Removing the Suction Fan DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure SE Group Confidential (Related Staff Only)
Page 224 SC-F9200 Series Revision B 3.4.6.10 PE Sensor Remove the PE Sensor from the PE Sensor Holder, and disconnect the FFC. When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T PE Sensor Holder R E Q U I R E D Items and the Order by Repaired Part”...
Page 225 SC-F9200 Series Revision B 3.4.6.11 Driven Roller Gear  Remove the screw shown below using a ratchet screwdriver C H E C K P O I N T with a 20-mm or shorter head. Perform Step 1 Step 6 “3.4.6.2 Media Loading Lever Sensor”...
Page 226 SC-F9200 Series Revision B Remove the Driven Roller Gear from the Shaft. 3. Tighten the screw of Shaft to the figure below. B) Silver M3x8 pan head sems screw: 1 pcs  Install the Shaft in the following procedure. Move the Media Loading Lever to the front side, and set it to the Hold position.
Page 227 SC-F9200 Series Revision B 3.4.6.12 PF Roller Center Support Do not touch the CR Scale. C A U T I O N To shorten the repair time, Step 1 Step 5 can be omitted. C H E C K P O I N T (However, if the steps above are omitted, the inside of the printer becomes darker, so the work may be difficult.)
Page 228 SC-F9200 Series Revision B Remove the fourteen screws, and remove the Platen. (Remove the seven screws on the inner side using a stubby screwdriver.) After Heater Platen C) Silver M3x30 S-tite screw: 14 pcs When installing the Platen, make sure to tighten the screws while Space pressing the Platen toward the rear.
Page 229 SC-F9200 Series Revision B Remove the six screws, and remove the Rear Cover. D) Silver M3x8 S-tite screw: 6 pcs Remove the two screws, and remove the Loading Guide. E) Silver M3x8 S-tite screw: 2 pcs Platen Rear Cover Platen Figure 3-180.
Page 230 SC-F9200 Series Revision B Remove the screw, and remove the PE sensor Holder Frame from main frame. Remove the two screws that secure the PF Roller Center Support using the ratchet screwdriver. F) Silver M3x8 S-tite screw: 1pcs G) Silver M3x8 S-tite screw: 2 pcs When removing this part, refer to “4.1.2 Adjustment Items and the...
Page 231 SC-F9200 Series Revision B 10. Remove the hook from main frame by Flat-bladed Screwdriver, slide the PF Roller Secure the two screws with the ratchet screwdriver. (Figure Center Support to the left, and disconnect it from main frame. 3-183) Tighten the two screws fully with an L-shaped Offset Screwdriver.
Page 232 SC-F9200 Series Revision B 11. Raise the PF Roller by hand, and remove the PF Roller Center Support as shown below figure. Figure 3-185. Removing the PF Roller Center Support 3  When installing the Platen, make sure the cushion is attached correctly.
Page 233: Heater Mechanism
SC-F9200 Series Revision B 3.4.7 Heater Mechanism 3.4.7.1 After Heater Front Cover When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part” (p260) and make sure to perform the specified operations including required adjustment.
Page 234 SC-F9200 Series Revision B Remove the After Heater in the direction of the arrow, and hook it with the third protrusion from the top on the Front Frame. Front Frame Release the cables from the clamp. Protrusion (3rd) Disconnect the cables from the three relay connectors, and remove the After Heater.
Page 235 SC-F9200 Series Revision B 3.4.7.2 Cooling Fan (p233) Remove the After Heater. - Right side - Remove the Heat Shield Assy. (p207) (p106) Remove the Lower Ink Holder. Holes “3.4.4.6 Sub-E Board” Remove the Sub-E Board Cover. (See Step 2...
Page 236: Chapter 2 Trouble Shooting 3.4.8 Roll Unit
SC-F9200 Series Revision B 3.4.8 Roll Unit - Outside - Dowels and 3.4.8.1 Roll Unit positioning groove Remove the nine screws, and remove the Roll Unit. A) Special screw: 9 pcs When installing the Roll Unit, confirm the following. ...
Page 237 SC-F9200 Series Revision B 3.4.8.2 Roll Receiver Assy Lift the Roll Receiver Assy to disengage the two hooks, and remove the Roll Receiver Assy. Hooks - Rear side - Roll Receiver Assy Figure 3-190. Removing the Roll Receiver Assy DISASSEMBLY & ASSEMBLY...
Page 238 SC-F9200 Series Revision B 3.4.8.3 Roll Paper Holder Plate Roll Paper Holder Remove the C-ring (φ25). C-ring Remove the screw, and remove the plate. A) Silver M3x8 P-tite screw: 1 pcs Remove the screw that secures the Roll Paper Holder.
Page 239 SC-F9200 Series Revision B 3.4.8.4 Sub-F Board (Roll) (p238) Remove the Roll Paper Holder of the Right Roll Unit. Cable Disengage the hook, and remove the cover. CN600 Right Roll Side Cover Disconnect the cable from the connector (CN600) on the Sub-F Board.
Page 240 SC-F9200 Series Revision B Disconnect all cables from the connectors on the Sub-F Board. Sub-F Board Remove the four screws, and remove the Sub-F Board. C) Silver M3x8 S-tite screw: 4 pcs When installing the Sub-F Board, make sure to attach it in the correct orientation as shown in Figure3-194.
Page 241 SC-F9200 Series Revision B 3.4.8.5 ATC Motor Perform the next step while holding the Compound Gear with your C A U T I O N hand to prevent it from falling. When replacing/removing this part, refer to “4.1.2 Adjustment A D J U S T M E N T R E Q U I R E D Items and the Order by Repaired Part”...
Page 242 SC-F9200 Series Revision B Remove the two Compound Gears. Be careful not to damage the encoder and scale of the ATC Motor C A U T I O N Compound Gears in the next step. ATC Motor Scale Encoder Figure 3-197. Removing the Compound Gears Remove the two screws, and remove the ATC Motor.
Page 243 SC-F9200 Series Revision B When installing the Right Roll Side Frame, confirm the following.  Set the two shafts of the Right Roll Side Frame into the two positioning holes on the frame. Right Roll Side Frame Positioning holes Shafts ...
Page 244: Reel Unit
SC-F9200 Series Revision B 3.4.9 Reel Unit Left side 3.4.9.1 Media Guide Bar Remove the four screws, and remove the Media Guide Bar. A) Special screw: 4 pcs Media Guide Bar Figure 3-199. Removing the Media Guide Bar DISASSEMBLY & ASSEMBLY...
Page 245 SC-F9200 Series Revision B 3.4.9.2 Reel Unit - Outside - Dowel and positioning groove Remove the nine screws, and remove the Reel Unit. Positioning hole and dowel A) Special screw: 9 pcs When installing the Reel Unit, confirm the following.
Page 246 SC-F9200 Series Revision B 3.4.9.3 Roll Paper Holder Plate Roll Paper Holder Remove the C-ring (φ25). C-ring Remove the screw, and remove the plate. A) Silver M3x8 P-tite screw: 1 pcs Remove the screw that secures the Roll Paper Holder.
Page 247 SC-F9200 Series Revision B 3.4.9.4 Sub-F Board (Reel) Cable CN600 (p246) Remove the Roll Paper Holder of the Right Reel Unit. Disengage the hook, and remove the cover. Disconnect the cable from the connector (CN600) on the Sub-F Board. See Figure 3-203.)
Page 248 SC-F9200 Series Revision B Disconnect all cables from the connectors on the Sub-F Board. Remove the four screws, and remove the Sub-F Board. Sub-F Board C)Silver M3x8 S-tite screw: 4 pcs  When installing the Sub-F Board, make sure to attach it in the correct orientation as shown in Figure3-204.
Page 249 SC-F9200 Series Revision B 3.4.9.5 Reel Motor and Mounting Plate Assy Perform the next step while holding the Compound Gears with C A U T I O N your hand to prevent it from falling. When replacing/removing this part, refer to “4.1.2 Adjustment...
Page 250 SC-F9200 Series Revision B Remove the two Compound Gears. Make sure to install the Reel Motor in the correct orientation checking the connector position. Compound Gears Reel Motor Connector Figure 3-207. Removing the Compound Gears Gear and Mounting Plate should be replaced at the same time with Mounting Plate Assy.
Page 251 SC-F9200 Series Revision B When installing the Right Reel Side Frame, confirm the following. Reel Motor  Set the two shafts of the Right Reel Side Frame into the two positioning holes on the frame. Right Reel Side Frame Shafts Figure 3-209.
Page 252: Additional Drying Fan Unit
SC-F9200 Series Revision B 3.4.10 Additional Drying Fan Unit 3.4.10.1 Drying Fan Unit - Rear side - Disconnect the cable of the Drying Fan Unit. Release the cable of the Drying Fan Unit from the two clamps. Cable Clamps Figure 3-210. Removing the Drying Fan Unit DISASSEMBLY &...
Page 253 SC-F9200 Series Revision B Release the cable and power cable of the Drying Fan Unit from the clamp. Disconnect the power cable of the Drying Fan Unit. Power Cable Clamps Remove the two screws that secure the Drying Fan Unit.
Page 254 SC-F9200 Series Revision B 3.4.10.2 Drying Fan Cover (p252) Remove the Drying Fan Unit. Remove the 12 screws, and remove the Drying Fan Cover. Drying Fan Cover A) Silver M3x8 S-tite screw with built-in washer: 12 pcs Figure 3-212. Removing the Drying Fan Cover DISASSEMBLY &...
Page 255 SC-F9200 Series Revision B 3.4.10.3 Sub-I Board (p252) Remove the Drying Fan Unit. Remove the Drying Fan Cover. (p254) Disconnect all cables from the connectors on the Sub-I Board. Sub-I Board Remove the four screws, and remove the Sub-I Board.
Page 256 SC-F9200 Series Revision B 3.4.10.4 Drying Fan Power Supply Board (p252) Remove the Drying Fan Unit. Relay Connector Remove the Drying Fan Cover. (p254) Disconnect the relay connector. Disconnect the cable from the connector (CN2) on the Power Supply Board.
Page 257 SC-F9200 Series Revision B 3.4.10.5 Drying Fan (p252) Remove the Drying Fan Unit. Remove the Drying Fan Cover. (p254) Drying Fan Disconnect the cables of the Drying Fan from the relay connector. Relay Connector Release the cables from the clamp.
Page 258 C H A P T E R ADJUSTMENT SE Group Confidential (Related Staff Only)
Page 259: Overview
SC-F9200 Series Revision C 4.1 Overview This chapter describes the Service Program software utility and the adjustment procedures required after repairing or replacing certain parts. 4.1.1 Precautions Always observe the following cautions whenever making an adjustment on the printer. ...
Page 260: Adjustment Items And The Order By Repaired Part
SC-F9200 Series Revision C 4.1.2 Adjustment Items and the Order by Repaired Part The following table shows the required adjustments by repaired or replaced part and the order in which the adjustments must be performed. NOTE 1: The adjustments required for the Main Board differs depending on whether the NVRAM on the old board can be backed up or not.
Page 261 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ √ p. 159 Replacement Replacement √ √ Turn the power on in normal mode.
Page 262 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ √ p. 206 Replacement Replacement √ √ IM Sensor Turn the power on in Serviceman mode.
Page 263 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ 11 Turn the power on in Serviceman mode. √ √ p. 293 12 Reset the Print Head Counter.
Page 264 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program p. 170 √ √ Replacement Replacement p. 177 √ √ Turn the power on in Serviceman mode.
Page 265 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ √ p. 207 16 Install the ink cartridges for service. √...
Page 266 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ √ Turn the power on in Serviceman mode. √ √ p. 293 Reset the tube counter.
Page 267 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ Turn the power on in Serviceman mode. √ √ p. 293 Reset the duct CR counter.
Page 268 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ √ p. 221 Replacement Replacement √ √ Suction Fan Turn the power on in Serviceman mode.
Page 269 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ Raise up the slider’s levers. √ Remove Slider & chip unit Before √...
Page 270 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ Print Cover Open Before √ replacement Remove Slider & chip unit √...
Page 271 SC-F9200 Series Revision C Table 4-1. Adjustment items and the order by repaired part Replaced or Repaired Service Class Required Operations Media Replaced Reattached Page (Reattached) Part/Unit Program √ 30 Turn the power on in normal mode √ 31 Check the firmware version on the control panel.
Page 272: Adjustment Items
SC-F9200 Series Revision C 4.1.3 Adjustment Items The following table describes the general outline of the adjustments. Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program When the belt tension is out of standards, the following symptoms may occur.
Page 273 SC-F9200 Series Revision C Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program Check the CR Scale for any abnormality such as When the CR Scale is not read properly, the Normal √...
Page 274 SC-F9200 Series Revision C Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program Reduce the pressure in the ink flow paths. Doing Tube inner pressure this prevents ink leakage that can occur when Normal √...
Page 275 SC-F9200 Series Revision C Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program Correct inclination of the Print Head in the CR If this adjustment is not made, print quality Head inclination manual direction.
Page 276 SC-F9200 Series Revision C Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program If ink is not discharged when instructed to do so Serviceman √ p.332 Ink eject Discharge ink from the printer.
Page 277 SC-F9200 Series Revision C Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program If this adjustment is not made, the estimation of The Pump Cap Motor is designed to stop when...
Page 278 SC-F9200 Series Revision C Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program Manual Adjustment for Adjusts the amount of media feeding which If paper feeding accuracy lowers, print quality Normal √...
Page 279 SC-F9200 Series Revision C Table 4-2. Adjustment Items Service Class Adjustment Items Overview Symptoms that the Adjustment is Needed Printer Mode Media Page Program Make a backup of data stored in the NVRAM or Serviceman √ NVRAM Backup/Restore p.282 restore the data from a backup.
Page 280: Tools/Consumables For Adjustments
Cleaning cartridges  Draining cartridges Especially in case of ink cartridges in Europe, please refer to the following web site to confirm the regulation in detail. ECO Info: http://www.epson.eu/weee (available from July 2015) ADJUSTMENT Overview SE Group Confidential (Related Staff Only)
Page 281: Service Program Basic Operations
SC-F9200 Series Revision C 4.1.5 Service Program Basic Operations This section describes the basic operations of the Service Program.  Save the Service Program on the desktop or directly under the C A U T I O N C drive. If the storage location is deep in the hierarchy, some program tools may not work correctly.
Page 282: Nv-Ram Backup / Nvram Viewer
SC-F9200 Series Revision C 4.2 NV-RAM BACKUP / NVRAM Viewer Parameters stored in the NVRAM on the Main Board are read/stored and written onto the other NVRAM on the Main Board using this menu. Also, the read parameter information is displayed on the computer screen.
Page 283: Nvram Viewer Basic Operation
SC-F9200 Series Revision C 4.2.2 NVRAM Viewer Basic Operation DESCRIPTION The following functions are provided.  Life Parts Operation History Life Parts Operation History Utilization History Error History Basic information PROCEDURE Click [OPEN], and select NVRAM data. Select the tab you want to check.
Page 284 SC-F9200 Series Revision C  Utilization History Displays the percentage of Current Value (4) considering the Limit 5 Situation (4) as 100%.  Case 1. Displays future date The estimated date when the part or unit reached the end of its service life.
Page 285 SC-F9200 Series Revision C  Error History  Basic Information Figure 4-5. [Error History] Screen Figure 4-6. [Basic Information] Screen 1 Normal Errors History The history of normal errors. 1 Item Displays the types of the most recent six normal errors saved 2 Current Value The current value of the item.
Page 286 SC-F9200 Series Revision C  Utilization History INFORMATION SAVED TO CSV FILES Table 4-7. Utilization History  Life Parts Operation History Item Description Table 4-6. List Parts Operation History Head / Cap Maintenance Execution times (total) Item Description Executions Total Print Dimension Total printed area.
Page 287 SC-F9200 Series Revision C Table 4-7. Utilization History Table 4-7. Utilization History Item Description Item Description Recovered history for Ink Power Saving Mode (Number mixing error (by Panel of Times) operation) Ink mixing error Power ON Time Print Ratio Time of Power Saving Mode...
Page 288 SC-F9200 Series Revision C  Errors History Table 4-7. Utilization History Item Description Table 4-8. Errors History Ink Holder1 (Home) The number of replacements Item Description Replacement Times of the Ink Holder 1. Normal Errors History Displays the most recent six errors and their time stamps.
Page 289: Adjustments (Individual)
SC-F9200 Series Revision C 4.3 ADJUSTMENTS (Individual) This mode executes the adjustment required for the repair individually. PROCEDURE Click [ADJUSTMENTS (Individual)] from the main menu. Select the adjustment item that you want to execute and click [OK]. Follow the instructions on the screen to execute the adjustment.
Page 290: Adjustments (Sequence)
SC-F9200 Series Revision C 4.4 ADJUSTMENTS (Sequence) This mode displays the required adjustments per replaced part and executes the adjustments in order. The Service Program for this printer includes the following items in addition to the parts replacement.  Remedy for ink clogging due to a long unused period ...
Page 291: Installing Firmware
SC-F9200 Series Revision C 4.5 Installing Firmware This section explains how to update the firmware. The firmware of this printer is written in the Flash ROM on the Main Board. If the Main Board is replaced or the firmware needs to be updated, follow the procedure below to write the firmware to the Flash ROM.
Page 292: Image & Test Print
SC-F9200 Series Revision C 4.6 Image & Test Print The following functions are provided. Prints an image file (.PRN file) Transfers the .PRN file PROCEDURE Click [IMAGE PRINT] from the main menu. Click [Reference] to specify a file to print.
Page 293: Counter Reset
SC-F9200 Series Revision C 4.7 Counter Reset Whenever the parts/units which have life counter are replaced, the corresponding life counter must be reset. This is important to replace those parts/units at the correct timing. EXECUTION MODE Serviceman Mode PROCEDURE Turn the printer ON in the Serviceman Mode.
Page 294 SC-F9200 Series Revision C Table 4-10. Clear Counter Menu List Replaced Part/Unit Clear Menu Name CR Scale CR Encoder Scale counter Mecha- PW Sensor PW Sensor Counter nism CR Encoder CR Encoder Sensor Counter C H E C K The history of the Counter Clear can be checked per counter on the...
Page 295: References
SC-F9200 Series Revision C 4.8 References This function allows you to view the following information (PDF files).  Control panel menus in the Normal Mode  Control panel menus in the Serviceman Mode  Wiring diagrams PROCEDURE Click [References] from the main menu.
Page 296: Initial Ink Charge Flag
SC-F9200 Series Revision C 4.9 Initial Ink Charge Flag PROCEDURE Turn the printer ON in the Serviceman Mode. Turn the power ON while pressing [Menu] + [Back] + [OK]. Start the Service Program and select Initial Ink Charge Flag. Select ON or OFF and click [Run].
Page 297: Cr Related Adjustments
SC-F9200 Series Revision C 4.10 CR Related Adjustments 4.10.1 CR Belt Tension Check REQUIRED TOOLS  Sonic tensimeter U-507  Any tools to flip the belt STANDARD VALUE  48 ± 2 N EXECUTION MODE Normal Mode Figure 4-14. [CR Belt Tension Check] Screen PROCEDURE Remove the following parts in advance.
Page 298 SC-F9200 Series Revision C Check the CR TIMING BELT while the CR UNIT is running. Loosen the screw A of the driven pulley holder.  The belt runs in the middle of the driven pulley: Adjust the Driven Pulley slant with the slant adjusting screw. After adjusting the Finish.
Page 299 SC-F9200 Series Revision C <Belt tension measurement> 11. Press [MEASURE] on the tensimeter and flip the belt with tweezers or a similar Input the following values to the tensimeter. tool.  MASS: 1.0 g/m  Be sure to measure the tension of the belt on the upper side. If C A U T I O N ...
Page 300 SC-F9200 Series Revision C 15. Loosen the two screws that secure the driven pulley holder. Upper timing belt 16. Turn the adjustment screw to adjust the belt tension.  If larger than standard value: Turn the screw counterclockwise.  If smaller than standard value: Turn the screw clockwise.
Page 301: Apg Function Check
SC-F9200 Series Revision C 4.10.2 APG Function Check Check that the mark on the top of the APG cam is “++”. Run the check two times and check the mark. EXECUTION MODE  “Typ” is on the top: Go to Step 7 ...
Page 302 SC-F9200 Series Revision C Since the APG is not switched correctly, execute the following remedy responding to the symptom. Symptom Remedy The CR Unit does not move to the APG Since the CR Unit may not move smoothly, switch position (home position).
Page 303: Ink Mark Sensor Check & Auto Adjustment
SC-F9200 Series Revision C 4.10.3 Ink Mark Sensor Check & Auto Adjustment PAPER USED  Size: 24 inch length or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode PROCEDURE Load the paper in the printer. Turn the printer ON.
Page 304: Cr Scale Check
SC-F9200 Series Revision C 4.10.4 CR Scale Check Since the CR Scale is not scanned correctly, clean the scale using ethanol. If the scale still cannot be read properly, replace the CR Encoder (P. 166) or the CR Scale 157). After replacing the part, return to Step 3 to check again.
Page 305: Cr Active Damper Auto Adjustment
SC-F9200 Series Revision C 4.10.5 CR Active Damper Auto Adjustment EXECUTION MODE Normal Mode PROCEDURE When any paper is loaded, remove it. Turn the printer ON. Start the Service Program and select CR Active Damper Adjustment (Automatic). Click [Run] to execute the calibration of the CR active damper.
Page 306: Pg Adjustment
SC-F9200 Series Revision C 4.10.6 PG Adjustment Right side of Head This adjustment adjusts the gap between the Print Head and the C A U T I O N Upper Print Head 2 Front platen. Because the platen expands with heat of the heaters, the...
Page 307 SC-F9200 Series Revision C Move the CR Unit to the left end, and remove the CR Cover. (P. 139) Left side of Head Loosen the screws that secure the left and right PG adjustment levers. Upper Print Head 2 Front Metal pointer Move the PG adjustment levers up and down to change the gap (PG).
Page 308: Head Related Checks And Adjustments
SC-F9200 Series Revision C 4.11 Head Related Checks and Adjustments C H E C K After the printer is recovered from the depressurized state, perform P O I N T CL3 a few times. 4.11.1 Tube Inner Pressure Reduction EXECUTION MODE...
Page 309: Head Id Input
SC-F9200 Series Revision C 4.11.2 Head ID Input  C H E C K For ID, alphabets, numbers, and symbols (*, +, -, %, $, :) are P O I N T used.  EXECUTION MODE The characters inside the red box shown below are the Head Rank ID.
Page 310 SC-F9200 Series Revision C Assemble the printer. Turn the printer ON. Start the Service Program and select Head ID Input. Enter the 49-digit ID into the edit boxes in the same way as indicated on the label. (Enter the digits continuously without pressing the Space, Enter, or Tab key.) Figure 4-31.
Page 311: Nozzle Check
SC-F9200 Series Revision C 4.11.3 Nozzle Check PAPER USED  Size: 16 inches length or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode PROCEDURE Load the paper into the printer. Turn the printer ON. Start the Service Program and select Nozzle Check.
Page 312 SC-F9200 Series Revision C C (A Line) Vm (B Line) Y (C Line) Bk (D Line) Bk (G Line) Y (H Line) Vm (I Line) C (J Line) Figure 4-34. Alignment check pattern ADJUSTMENT Head Related Checks and Adjustments SE Group Confidential (Related Staff Only)
Page 313: Cleaning
SC-F9200 Series Revision C 4.11.4 Cleaning EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON. Start the Service Program and select Cleaning. Select one of the cleaning levels and target nozzles, and click [Run]. Cleaning is executed. Click [Finish]. Turn the printer OFF.
Page 314: Head Inclination Manual Adjustment (Cr Direction)
SC-F9200 Series Revision C 4.11.5 Head Inclination Manual Adjustment (CR direction) PAPER USED  Size: 24 inch length or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode PROCEDURE Load the paper into the printer. Turn the printer ON.
Page 315 SC-F9200 Series Revision C Check the pattern shown with the red circle visually. Press the F11 key of the keyboard to unlock the CR unit. Move the CR unit to the left end of the printer. (P. 139) Remove the CR Cover.
Page 316 SC-F9200 Series Revision C 14. Tighten the six screws to secure the Head Holders (three screws each). Tighten the screws in the order shown below.  Head 1: G --> H --> I  Head 2: J --> K --> L 15.
Page 317 SC-F9200 Series Revision C 20. Click [Run]. The adjustment pattern is printed. 21. Check the pattern shown with the red circle and make sure the spaces between the Paper feed C lines (nozzle C) and the C lines (nozzle J) are equal.
Page 318 SC-F9200 Series Revision C  C H E C K For which direction to turn the knob, see below. P O I N T C line (nozzle C) C line (nozzle J) Paper feed If C line (nozzle C) is...
Page 319: Head Slant Auto Adjustment (Pf Direction)
SC-F9200 Series Revision C 4.11.6 Head Slant Auto Adjustment (PF direction) PAPER USED  Size: 24 inch length or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode Load the paper into the printer. Turn the printer ON.
Page 320 SC-F9200 Series Revision C (P. 139) Remove the CR Cover. 11. Tighten the screw to secure the Adjustment Knob. Loosen the screw that secures the Adjustment Knob. 12. Print the pattern and see if the slant is corrected. If not, repeat the procedure until normal pattern is printed.
Page 321: Manual Adjustment For Data Shift
SC-F9200 Series Revision C 4.11.7 Manual Adjustment for Data Shift On the control panel, select the Media Setup menu and change the Select Media setting to RIP Settings “0”. PURPOSE Start the Service Program and select Manual Adjustment for Data Shift.
Page 322 SC-F9200 Series Revision C Figure 4-45. Adjustment Pattern C H E C K If there are no appropriate parameter, drow two heads and secure P O I N T the screw. Then adjust from “4.11.5 Head Inclination Manual Adjustment (CR direction)” (p314)
Page 323: Manual Uni-D Adjustment For Between 2Pcs Heads
SC-F9200 Series Revision C 4.11.8 Manual Uni-d Adjustment for Between 2pcs heads PAPER USED  Size: 24 inch length or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode ADJUSTMENT PROCEDURE Load the paper in the printer.
Page 324 SC-F9200 Series Revision C Dual Head #1 Dual Head #2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Figure 4-47. Adjustment Pattern On the control panel, set [2.0] in Platen Gap.
Page 325: Manual Uni-D Adjustment
SC-F9200 Series Revision C 4.11.9 Manual Uni-D Adjustment PAPER USED  Size: 24 inch length or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode ADJUSTMENT PROCEDURE Load the paper in the printer. Turn the printer ON.
Page 326 SC-F9200 Series Revision C UniD Head1 #1 400 cps Head 1 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9...
Page 327: Manual Bi-D Adjustment
SC-F9200 Series Revision C 4.11.10 Manual Bi-D Adjustment C H E C K Before performing the Manual Bi-D Adjustment, make sure to P O I N T (P. 325) carry out the Manual Uni-D Adjustment PAPER USED  Size: 24 inch length or longer ...
Page 328 SC-F9200 Series Revision C On the control panel, set [2.0] in Platen Gap. 10. On the control panel, set [0.2mm] in Head Alignment. and then press [OK], the adjustment pattern will be printed. 11. Repeat adjustment until the number of the pattern with least visible lines falls between 2 through 8.
Page 329: Ink Supply Related Checks And Adjustments
SC-F9200 Series Revision C 4.12 Ink Supply Related Checks and Adjustments 4.12.1 Force charge EXECUTION MODE Normal Mode PROCEDURE C H E C K If firmware has Charge & Reservation, and if reserved chip unit is P O I N T installed on the slider, you can be Force charge by service program.
Page 330: Switch Between Ink Cartridges And Ink Tanks
SC-F9200 Series Revision C 4.12.2 Switch between Ink Cartridges and Ink Tanks Select the Ink Tank Ink Cartridge for service. Click [Run]. EXECUTION MODE C H E C K When switching to Ink tanks from Ink cartridges, Make sure Normal Mode...
Page 331: Activation Of Cleaning Cartridge
SC-F9200 Series Revision C 4.12.3 Activation of Cleaning Cartridge C H E C K To make the settings effective, make sure to turn off the printer. P O I N T EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON.
Page 332: Ink Or Cleaning Liquid Eject
SC-F9200 Series Revision C 4.12.4 Ink or Cleaning Liquid eject C H E C K Due to the structure of this printer, you cannot replace only one P O I N T tank. Therefore, replacement of the tanks should be made according to the combinations below.
Page 333: Tube Inner Cleaning
SC-F9200 Series Revision C 4.12.5 Tube Inner Cleaning C H E C K Due to the structure of this printer, you cannot replace only one P O I N T tank. Therefore, replacement of the tanks should be made according to the combinations below.
Page 334: Initial Ink Charge
SC-F9200 Series Revision C  When replacing old ink tanks with new ones (such as due to wrong ink mixture 4.12.6 Initial Ink Charge error, ink clogging, transportation, or when leaving the printer unused or when the end of ink tank’s life is reached.)
Page 335: Change Flag (Nb <--> Hdk)
SC-F9200 Series Revision C 4.12.7 Change flag (nB <--> HDK) EXECUTION MODE Normal Mode PROCEDURE C H E C K The following explains how to switch from normal black to HDK P O I N T and the same way vice versa.
Page 336 SC-F9200 Series Revision C 13. If magenta ink is less than 70 mm from the bottom of the ink tank, fill the ink tank 14. Start the Service Program and select Push out Ink Charging (M+B). with magenta ink. C H E C K...
Page 337: Ink Tank Replacement
SC-F9200 Series Revision C 4.12.8 Ink Tank Replacement Refer to the picture which you took on Step2 and check the reservation status for each color. REQUIRED TOOLS  Color which is reserved before replacing tank Install the old chip unit which you remove on Step4 to reserve.
Page 338: Media Feed Related Checks And Adjustments
SC-F9200 Series Revision C 4.13 Media Feed Related Checks and Adjustments Tension spring Measuring microphone 4.13.1 PF Belt Tension Check REQUIRED TOOLS  Sonic tensimeter U-507  Any tools to flip the timing belt Fixing screws STANDARD VALUE  11 ± 4 N...
Page 339 SC-F9200 Series Revision C Turn the printer ON. 10. Press the [MEASURE] button on the tensimeter, and flip the timing belt with tweezers or a similar tool. Start the Service Program and select PF Belt Tension check.  Click [Run].
Page 340: Pf Scale Check
SC-F9200 Series Revision C 4.13.2 PF Scale Check When the PF Scale has rotated 30 revolutions, the check result is displayed.  The result is OK: Go to Step 7 EXECUTION MODE  The result is NG: Go to Step 6 Normal Mode Since the PF Scale may be dirty, clean it with ethanol.
Page 341: Manual Adjustment For Media Feeding
SC-F9200 Series Revision C 4.13.3 Manual Adjustment for Media Feeding PAPER USED  Size: 24 inch length or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON. Start the Service Program and select Manual Adjustment for Media Feeding.
Page 342: Boards Related Checks And Adjustments
SC-F9200 Series Revision C 4.14 Boards Related Checks and Adjustments 4.14.1 Main Board initial setting EXECUTION MODE Serviceman Mode PROCEDURE Turn the printer ON in the Serviceman Mode. Turn the power ON while pressing [Menu] + [Back] + [OK]. Start the Service Program and select Main Board initial setting.
Page 343: Rtc&Usb Id Input
SC-F9200 Series Revision C 4.14.2 RTC&USB ID Input EXECUTION MODE Serviceman Mode PROCEDURE Turn the printer ON in the Serviceman Mode. Turn the power ON while pressing [Menu] + [Back] + [OK]. Start the Service Program and select RTC&USB ID Input.
Page 344: Mac Address Input
SC-F9200 Series Revision C 4.14.3 MAC Address Input Enter the MAC address indicated on the MAC address label attached on the rear of the printer, and click [Write]. EXECUTION MODE Rear of the printer Serviceman Mode (Partially Normal Mode) PROCEDURE Turn the printer on in the normal mode, and, clear the IP address from control panel.
Page 345: Serial Number Input
SC-F9200 Series Revision C 4.14.4 Serial Number Input EXECUTION MODE Serviceman Mode PROCEDURE Turn the printer ON in the Serviceman Mode. Turn the power ON while pressing [Menu] + [Back] + [OK]. Start the Service Program and select Serial Number Input.
Page 346: Board Replacement Date & Time Setting
SC-F9200 Series Revision C 4.14.5 Board Replacement Date & Time Setting EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON. Start the Service Program and select Main Board Exchange Counter Power Supply Unit Replacement Date & Time setting). Click [Run]. When a confirmation message is displayed, click [OK].
Page 347: Check Result Of Transferring Data From Csic Chip To Main Board
SC-F9200 Series Revision C 4.14.6 Check result of transferring data from CSIC chip C H E C K The condition of running the restore process is to perform the to Main Board P O I N T following procedures in order. (Check also Mainboad Replacement Figure 4-1.)
Page 348 SC-F9200 Series Revision C Figure 4-71. Pop-up message  Color which is displayed “OK“: Complete the procedure. If all colors are “OK“, turn the printer OFF to finish the adjustment  Color which is displayed “NG“: perform the following steps.
Page 349 SC-F9200 Series Revision C EXPLANATION Due to replacement of Main Board, data was not restored. Please take below temporary procedure. Sorry for inconvenience. Regarding color which couldn't be restored, please do not reserve while ink remains more than 70mm. Keep use ink less than 70mm without reserve.
Page 350: Flag For Extending Life
(Refer to CR HP Sensor (p164) to find out how to check.) Regarding to Only SC-F9200 series which have 2 labels at the Left Upper Cover, you need to perform the following procedure. Turn the printer ON. Start the Service Program and select Flag for extending life.
Page 351: Other Printer Checks And Adjustments
SC-F9200 Series Revision C 4.15 Other Printer Checks and Adjustments 4.15.1 USB Port and Network Communication Check EXECUTION MODE Normal Mode PROCEDURE TO CHECK THE USB CONNECTION STATUS Turn the printer ON. Start the Service Program and select USB Port and Network Communication Check.
Page 352: Suction Fan Adjustment
SC-F9200 Series Revision C 4.15.2 Suction Fan Adjustment PAPER USED  Size: 16 inches or longer  Type: Premium Glossy Photo Paper (250) EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON. Start the Service Program and select Suction Fan Adjustment.
Page 353: Heater Function Check
SC-F9200 Series Revision C 4.15.3 Heater Function Check EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON. Start the Service Program and select Heater Function Check. Click [Run]. The selected heater(s) starts to heat up and reaches a predetermined temperature after about 5 minutes.
Page 354: Panel Setting Reset & Job History Reset
SC-F9200 Series Revision C 4.15.4 Panel Setting Reset & Job History Reset EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON. On the control panel of the printer, select Reset All Settings and execute it. The settings set with the Control Panel are reset to their default.
Page 355: Panel Lcd Operation Check
SC-F9200 Series Revision C 4.15.5 Panel LCD Operation Check 4.15.6 Panel Buttons Operation Check EXECUTION MODE EXECUTION MODE Serviceman Mode Serviceman Mode PROCEDURE PROCEDURE Turn the printer ON in the Serviceman Mode. Turn the printer ON in the Serviceman Mode.
Page 356: Motor Measurement & Automatic Adjustment
SC-F9200 Series Revision C 4.15.7 Motor Measurement & Automatic Adjustment The measurement adjustment can be made for the following motors individually.  CR Motor  Pump Motor (Pump Cap Unit 1/2)  PF Motor EXECUTION MODE Normal Mode PROCEDURE Turn the printer ON.
Page 357 SC-F9200 Series Revision C Figure 4-80. [PF Motor Measurement & Automatic Adjustment] Screen ADJUSTMENT Other Printer Checks and Adjustments SE Group Confidential (Related Staff Only)
Page 358: Rear Ad Adjustment
SC-F9200 Series Revision C  4.15.8 Rear AD Adjustment Load the sheet with its matte side upper ..i  Set the right side of the Standard Sheet between the 12th and 13th hollows on REQUIRED TOOL the Adjustment Plates from the right.
Page 359 SC-F9200 Series Revision C Standard Sheet 12th hollow on the 13th hollow on the Adjustment Plates Adjustment Plates Set the Standard Sheet between the Set the Standard Sheet while aligning with the front end of 12th and 13th hollows on the the Platen.
Page 360: After Heater Position Adjustment
SC-F9200 Series Revision C 4.15.9 After Heater Position Adjustment Table 4-11. Calculation samples Amount of REQUIRED TOOLS deformation 616.5 mm 620.0 mm 938.5 mm 938.0 mm -4 mm  Steel scale (1,000 mm) 617.0 mm 619.5 mm 938.0 mm 938.0 mm -2.5 mm...
Page 361 SC-F9200 Series Revision C Insert the hook on the AH Position Correction Plate into the slit next to the Heater INSTALLING THE AH POSITION CORRECTION PLATE Frame. C H E C K This part can be attached in the same way at both the home side Secure the AH Position Correction Plate with the two screws.
Page 362 SC-F9200 Series Revision C ADJUSTMENT  AH Standard Adjustment Full side Home side screw (1) screw (1) (P. 233) Remove the After Heater. Home side Remove the Sub-E Board Cover. (See Step2 “3.4.4.6 Sub-E Board” Full side screw (2) screw (2) 133) Check how many shims are needed referring to the table below.
Page 363 SC-F9200 Series Revision C Attach the shims: two to screw (1) and four to screw (2). C H E C K The following procedure is described for the case of -5 mm P O I N T deformation. Tighten the three screws.
Page 364 SC-F9200 Series Revision C  AH Position Adjustment Loosen the adjustment nut of the adjuster on the full side. Rotate the adjustment nut until the adjuster comes in contact with the printer. C H E C K The following procedure is described for the case of -3 mm P O I N T deformation.
Page 365: Chapter 5 Maintenance
C H A P T E R MAINTENANCE SE Group Confidential (Related Staff Only)
Page 366: Overview
SC-F9200 Series Revision B 5.1 Overview  Ensure sufficient work space for servicing. C A U T I O N  Locate the printer on a stable and flat surface.  This chapter provides information on how to maintain the printer in its optimum When using compressed air products;...
Page 367: Setting Up/Storing The Printer
SC-F9200 Series Revision B 5.2 Setting Up/Storing the Printer 5.2.2 Storing the Printer When storing the printer, make sure to leave the Ink Tank installed and place it on a 5.2.1 Setting Up horizontal surface, and also inform the user on the following cautions.
Page 368: When Left Unused/Transportation
SC-F9200 Series Revision B 5.3 When left unused/transportation Remove all the ink tanks and chip units and discard them. (Page 207) Lower all the lock levers. 5.3.1 When left unused Start the printer in the Serviceman Mode. Turn on the printer while pressing [Menu] + [Back] + [OK].
Page 369 SC-F9200 Series Revision B 5.3.1.2 Preparation for installation (after transport) Remove all the ink tanks. (Page 207) Lower all the lock levers. Start the printer in the Serviceman Mode. Turn on the printer while pressing [Menu] + [Back] + [OK].
Page 370: Transportation
SC-F9200 Series Revision B 5.3.2 Transportation Lower all the lock levers. Start the printer in the Serviceman Mode. When moving or transporting the printer, the following should be carried out by Turn on the printer while pressing [Menu] + [Back] + [OK].
Page 371 SC-F9200 Series Revision B 5.3.2.2 Preparation after transportation (Without replacing Ink Start the service program and select Treatment for transfer (After transfer Tanks) without replacement Ink Tank) from ADJUSTMENT (Sequence). Select Switch between Ink cartridges and Ink tanks. REQUIRED TOOLS...
Page 372 SC-F9200 Series Revision B 5.3.2.3 Preparation after transportation (With replacing Ink Start the service program and select Treatment for transfer (After transfer with Tanks) replacement Ink Tank) from ADJUSTMENT (Sequence). Select Switch between Ink cartridges and Ink tanks. REQUIRED TOOLS...
Page 373: Exchange Parts
SC-F9200 Series Revision B 5.4 Exchange Parts Exchange parts of this printer are as follows. Note *1: M/C = Maintenance call S/C = Service call *2: See Chapter 2 “Troubleshooting” for details of maintenance call and service call. *3: Replace the Ink Tank and PF Roller Center Support together at the same time.
Page 374 SC-F9200 Series Revision B When exchanging any of the parts below, follow the flow chart below.  Print Head START  Ink Holder  Duct CR  Pump Cap Unit  CR Motor Check Print Head life Check Print Head life...
Page 375: Cleaning
SC-F9200 Series Revision B 5.5 Cleaning 5.5.2 How to Clean PRESSURE ROLLERS 5.5.1 Preliminary Check Make sure the printer is turned off and the screen has turned off, and then unplug REQUIRED TOOLS the power cable from the outlet. Table 5-2. Cleaning Tools Leave the printer for a minute.
Page 376 SC-F9200 Series Revision B Wipe lint, dust, and adhered ink from the platen using a brush or soft cloth that has been soaked in water and squeezed well. Figure 5-3. Cleaning the platen Figure 5-2. Cleaning the pressure rollers MAINTENANCE...
Page 377 SC-F9200 Series Revision B Wipe off the media holding plates using a soft cloth that has been soaked in water. HEAT SHIELD  C H E C K Normally, wipe off any lint and dust that has attached to the...
Page 378 SC-F9200 Series Revision B Wipe off ink that has adhered to the heat shield with a soft cloth that has been NEAR PRINT HEAD soaked in water and squeezed well. Be careful not to touch the nozzle surface when cleaning the Print C A U T I O N Head and its surroundings.
Page 379 SC-F9200 Series Revision B Wipe off the ink, lint and dust accumulated on the colored area shown in Figure Figure 5-10.  Ink easily adheres to the outer periphery or gap (indicated by the arrows), so be sure to wipe off any ink found.
Page 380 SC-F9200 Series Revision B Wipe off any ink that adheres to the areas as indicated by the arrows. WIPER  Use a cleaning stick to clean between the nozzles. C A U T I O N Open the Right Maintenance Cover.
Page 381 SC-F9200 Series Revision B Clean the front and back of the wiper with a cleaning stick. Clean the bottom of the wiper with a cleaning stick. C H E C K If the wiper part has split off or is broken, we recommend replacing P O I N T it with a new one.
Page 382 SC-F9200 Series Revision B Return the wiper when cleaning is complete. Do not touch the insides of the suction cap. The part maybe C A U T I O N deformed, and it may no longer be possible to perform capping correctly.
Page 383 SC-F9200 Series Revision B Hold the cleaning stick in a perpendicular orientation, and wipe off any ink that Wipe off ink that has adhered to the guide section. has adhered to the inside of the Anti-drying caps. Figure 5-19. Cleaning the Cap (3) Figure 5-17.
Page 384 SC-F9200 Series Revision B Wipe off any ink that has become attached to the top, right, and left sides of the WIPER RAIL wiper rail. Press the [OK] button in the control panel and confirm that the wiper has moved to the back.
Page 385 SC-F9200 Series Revision B Attach the wiper cleaner. Place on the attachment point and press down until you Clean the other wiper rail in the same way. hear a click. Close the right maintenance cover. Press the [OK] button in the control panel.
Page 386 SC-F9200 Series Revision B PW SENSOR INK MARK SENSOR Move the Print Head to the cleaning position. Move the Print Head to the cleaning position. Carry out “Head Maintenance Head Movement” from “Maintenance” menu. Carry out “Head Maintenance Head Movement” from “Maintenance” menu.
Page 387: Lubrication
SC-F9200 Series Revision B 5.6 Lubrication [Lubrication 1] Part Name Oil pad holder (Right/Left) LUBRICATION 1. G-84 (1516265) Lubricants (Part Code) 2. O-17 (1521154) This section describes necessary lubrication to maintain the functions and performance 1. 0.6 cc of this printer. Make sure to properly lubricate the parts/units specified in this section Amount 2.
Page 388 SC-F9200 Series Revision B [Lubrication 2] [Lubrication 3] Part Name CR Slider Part Name ROLL PAPER HOLDER (RIGHT/LEFT) Lubricants (Part Code) G-84 (1516265) Lubricants (Part Code) G-81 (1574337) φ 2 mm x 7 mm Amount Amount 25 mm x 76.7 mm φ...
Page 389: Chapter 6 Appendix
C H A P T E R APPENDIX SE Group Confidential (Related Staff Only)
Page 390: Block Wiring Diagram
SC-F9200 Series Revision C 6.1 Block Wiring Diagram SC-F9200 Series APPENDIX Block Wiring Diagram SE Group Confidential (Related Staff Only)
Page 391: Connection Diagram
SC-F9200 Series Revision C 6.2 Connection Diagram 6.2.1 Sensors Main Board APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 392 SC-F9200 Series Revision C Cable No. Connection Front Cover L Sensor Main Board (CN18) L Maintenance Cover Sensor Main Board (CN19) Suction Fan Main Board (CN31) Suction Fan Main Board (CN32) Front Cover R Sensor Main Board (CN271) R Maintenance Cover Sensor...
Page 393: Ink Holder (1)
SC-F9200 Series Revision C 6.2.2 Ink Holder (1) Cable No. Connection Main Board (CN273) Lock Lever Sensor Main Board (CN260) Ink Level Sensor Main Board (CN240) Pressure Motor Main Board (CN203) Pressure Pump Sensor Main Board (CN230) Main Board APPENDIX...
Page 394: Ink Holder (2)
SC-F9200 Series Revision C 6.2.3 Ink Holder (2) Cable No. Connection CSIC Contact CSIC Contact Module (Holder 1) CSIC Contact Module (Holder 1) Main Board (CN215) CSIC Contact CSIC Contact Module (Holder 2) CSIC Contact Module (Holder 2) Main Board (CN216)
Page 395: Cr Unit (1)
SC-F9200 Series Revision C 6.2.4 CR Unit (1) Cable No. Connection Print Head 2 SUB-D Board (CN404/CN405) Print Head 1 SUB-D Board (CN406/CN407) SUB Board (CN100) Main Board (CN100) SUB Board To Main Board/SUB-D Board APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 396: Cr Unit (2)
SC-F9200 Series Revision C 6.2.5 CR Unit (2) Cable No. Connection PW Sensor SUB Board (CN103) PG Sensor SUB Board (CN104) CR Encoder SUB Board (CN102) SUB Board IM Sensor SUB Board (CN101) APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 397: Cr Drive Mechanism
SC-F9200 Series Revision C 6.2.6 CR drive mechanism SUB-D Board Main Board PSH-B Board Main-B Board PSH Board APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 398 SC-F9200 Series Revision C Cable No. Connection CR Motor SUB-M Board (CN1) SUB-M Board (CN3) Main Board (CN270) SUB-M Board (CN2) Main Board (CN204) APG Motor Main Board (CN210/CN203) Main-B Board (CN701) Main Board (CN5) PSH Board (CN2) PSH-B Board (CN1)
Page 399: Paper Feed Mechanism/Pump Mechanism
SC-F9200 Series Revision C 6.2.7 Paper Feed Mechanism/Pump Mechanism Main Board APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 400 SC-F9200 Series Revision C Cable No. Connection PF Motor Main Board (CN202) PF Encoder Main Board (CN17) PF Motor Cooling Fan Main Board (CN33) Pump Motor Main Board (CN210/CN203) APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 401: Fan
SC-F9200 Series Revision C 6.2.8 Fan Cable No. Connection Power Supply Board Cooling Fan Main Board (CN40) Box Cooling Fan Main Board (CN408) CR Motor Cooling Fan Main Board (CN12) APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 402: After Heater
SC-F9200 Series Revision C 6.2.9 After Heater Cable No. Connection After Heater SUB-E Board (CN506) Cooling Fan SUB-E Board (CN518) PSH Board (CN1) AC Inlet SUB-E Board (CN502) AC Inlet Thermistor (After Heater) SUB-E Board (CN516) SUB-E Board APPENDIX Connection Diagram...
Page 403: Roll Unit/Reel Unit
SC-F9200 Series Revision C 6.2.10 Roll Unit/Reel Unit Cable No. Connection SUB-F Board (Roll) (CN600) Main Board (CN600) Main Board Roll Motor SUB-F Board (Roll) (CN604) Roll Motor SUB-F Board (Roll) (CN602) SUB-F Board (Roll) (CN606) SUB-F Board (Reel) (CN600)
Page 404: Additional Print Drying Unit
SC-F9200 Series Revision C 6.2.11 Additional Print Drying Unit SUB-I Board Power Supply Main Board Board APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 405 SC-F9200 Series Revision C Cable No. Connection Drying Fan SUB-I Board (CN3) Drying Unit Power Supply Board SUB-I Board (CN1) (CN2) Drying Unit Power Supply Board AC Inlet (CN1) SUB-I Board (CN2) Main Board (CN23) APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 406: Panel Menu Map
SC-F9200 Series Revision C 6.2.12 Panel Menu Map This section provides the map of executable menus on the Control Panel. APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 407 SC-F9200 Series Revision C panel-map_SCF9200_EN_01.pdf APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 408 SC-F9200 Series Revision C panel-map_SCF9200_EN_02.pdf APPENDIX Connection Diagram SE Group Confidential (Related Staff Only)
Page 409: Part Names Used In This Manual
SC-F9200 Series Revision C 6.3 Part names used in this manual Table 6-1. Conversion Table Ref. Part name used in this manual ASP part name (Ch3 sec.No.) To make it easier to locate the target part from its part name, this manual uses the part names different from the ASP part names.
Page 410 SC-F9200 Series Revision C Table 6-1. Conversion Table Table 6-1. Conversion Table Ref. Ref. Part name used in this manual ASP part name Part name used in this manual ASP part name (Ch3 sec.No.) (Ch3 sec.No.) Head FFC HARNESS,HEAD ASSY;ASP 3.4.5.4...
Page 411 SC-F9200 Series Revision C Table 6-1. Conversion Table Ref. Part name used in this manual ASP part name (Ch3 sec.No.) Media Guide Bar Media Guide bar ASSY;ASP 3.4.9.1 Auto Take-up Reel Reel Unit 3.4.9.2 Unit.STAD;ASP Reel Unit Roll Paper Holder FLANGE ASSY ASP 3.4.9.3...
Page 412: Exploded Diagram/Parts List
SC-F9200 Series Revision C 6.4 Exploded Diagram/Parts List For the exploded diagrams and parts list, refer to Service Parts Information. APPENDIX Exploded Diagram/Parts List SE Group Confidential (Related Staff Only)

Epson SC-F9200 Series Service Manual

Chapter 1 PRODUCT DESCRIPTION

Chapter 4 ADJUSTMENT

Chapter 2 TROUBLE SHOOTING 3.4.8 Roll Unit

Chapter 5 MAINTENANCE

Chapter 6 APPENDIX

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Troubleshooting

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Summary of Contents for Epson SC-F9200 Series

Table of Contents