Dodge Sprinter 2006 Manual page 725

VA
Fig. 4 FRONT WHEEL HUB WITH SINGLE REAR
WHEELS (SRW)
1 - CALIPER ADAPTER BOLT
2 - DISC BRAKE CALIPER
3 - INNER BEARING
4 - WHEEL HUB
5 - DISC BRAKE ROTOR
6 - OUTER BEARING
7 - THRUST WASHER
8 - CLAMPING NUT
9 - GREASE CAP
10 - LOCKING BOLT
11 - GREASE SEAL
12 - STEERING KNUCKLE
Fig. 5 FRONT WHEEL HUB WITH DUAL REAR
WHEELS (DRW)
1 - ADAPTER BOLT
2 - DISC BRAKE CALIPER
3 - INNER BEARING RACE
4 - WHEEL HUB
5 - DISC BRAKE ROTOR
6 - LOCKING BOLT
7 - WHEEL FLANGE RING
8 - OUTER BEARING
9 - THRUST WASHER
10 - CLAMPING NUT
11 - GREASE CAP
12 - WHEEL FLANGE RING MOUNTING BOLT
13 - GREASE SEAL
14 - STEERING KNUCKLE
INSTALLA TION
(1) In st a ll t h e wh eel h u b wit h t h e t a per ed r oller
bea r in g on t h e st u b a xle (F ig. 4).
(2) Gr ea se t h e ou t er t a per ed r oller bea r in g t h or-
ou gh ly a n d pu sh on t o t h e st eer in g kn u ckle (F ig. 4).
NOTE: The smooth side of the thrust washer must
point toward the wheel bearing.
(3) In st a ll t h e t h r u st wa sh er (F ig. 4).
(4) In st a ll t h e cla m pin g n u t (F ig. 4). Tigh t en t o 12
N·m (9 ft . lbs.) a n d t h en loosen a h a lf of a t u r n .
(5) Ch eck for wh eel bea r in g en d pla y. E n d pla y
sh ou ld be 0.02- 0.04 m m (0.000787 - 0.00158 in .)
(F ig. 3) (Refer t o 2 - SUSP E NSION/F RONT/H UB /
BE ARING - DIAGNOSIS AND TE STING).
(6) P a ck t h e gr ea se ca p h a lf wit h gr ea se a n d coa t
a t t h e edge wit h sea la n t a n d in st a ll t h e ca p (F ig. 4).
(7) In st a ll t h e disc br a ke r ot or (Refer t o 5 -
BRAKE S/H YDRAULIC/ME CH ANICAL/ROTORS
INSTALLATION).
(8) In st a ll t h e disc br a ke ca liper a da pt er (Refer t o
5 - BRAKE S/H YDRAULIC/ME CH ANICAL/DISC
BRAKE CALIP E R ADAP TE R - INSTALLATION).
(9) In st a ll t h e wh eel fla n ge r in g (if equ ipped wit h
du a l r ea r wh eels) (F ig. 5).
(10) In st a ll t h e fr on t t ir e & wh eels a ssem bly
(Refer t o 22 - TIRE S/WH E E LS/WH E E LS - INSTAL-
LATION).
(11) Lower t h e veh icle.
K N U CK LE
REMOVAL
(1) Ra ise a n d su ppor t t h e veh icle.
(2) Rem ove t h e fr on t wh eels (Refer t o 22 - TIRE S/
WH E E LS/WH E E LS - RE MOVAL).
(3) Rem ove t h e disc br a ke ca liper a da pt er (Refer t o
5 - BRAKE S/H YDRAULIC/ME CH ANICAL/DISC
BRAKE CALIP E R ADAP TE R - RE MOVAL).
(4) Rem ove t h e h u b/bea r in g (Refer t o 2 - SUSP E N-
SION/F RONT/H UB / BE ARING - RE MOVAL).
(5) Sepa r a t e t h e ou t er t ie r od fr om t h e st eer in g
kn u ckle (F ig. 6) u sin g specia l t ool C-3894–A.
(6) Ra ise t h e lower con t r ol a r m a ppr oxim a t ely 10
m m u sin g a ja ck. In o rd e r to e lim in a te te n s ile
fo rc e in th e d a m p e r s tru t.
(7) Rem ove t h e ABS sen sor fr om t h e kn u ckle by
pu llin g st r a igh t ou t .
(8) Rem ove t h e st r u t a t t h e kn u ckle (F ig. 6).
(9) Sepa r a t e t h e lower ba ll join t fr om t h e st eer in g
kn u ckle u sin g specia l t ool 9282 (F ig. 6).
(10) Rem ove t h e st eer in g kn u ckle fr om t h e veh icle
(F ig. 6).
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