Dodge Sprinter 2006 Manual page 797

VA
Fig. 11 REAR DISC BRAKE CALIPER
1 - BRAKE HOSE
2 - BANJO BOLT
3 - WEAR INDICATOR
4 - CALIPER ADAPTER BOLTS
5 - DISC BRAKE CALIPER
6 - WEAR INDICATOR
REMOVAL - REAR (DRW)
(1) Un scr ew t h e ca p fr om t h e br a ke flu id r eser voir.
(2) Ra ise a n d su ppor t t h e veh icle.
(3) Rem ove t h e r ea r wh eels (Refer t o 22 - TIRE S/
WH E E LS/WH E E LS - INSTALLATION).
(4) Rem ove t h e wea r in dica t or ca ble a n d t h e wea r
in dica t or (F ig. 12).
NOTE: Seal off the line ends and connection
threads in the brake calipers with plugs. Also check
brake hoses for signs of cracks.
(5) Rem ove t h e br a ke h ose a t t h e br a ke ca liper
(F ig. 12).
(6) Rem ove t h e br a ke ca liper gu ide bolt (F ig. 12).
(7) Rem ove t h e br a ke ca liper (F ig. 12).
Fig. 12 REAR DISC BRAKE CALIPER WITH DUAL
REAR WHEELS
1 - ADAPTER BOLT
2 - WEAR INDICATOR MOUNTING BOLT
3 - WEAR INDICATOR
4 - BRAKE LINE
5 - CLAMP
6 - BRAKE HOSE
7 - BRAKE CALIPER
I N STALLAT I ON
INSTALLA TION - FRONT (SRW)
(1) In st a ll t h e br a ke ca liper t o t h e br a ke ca liper
a da pt er (F ig. 9). Tigh t en t h e gu ide pin s t o 25 N·m
(221 in . lbs.).
NOTE: Do not install the brake hose twisted and
ensure freedom of movement.
(2) In st a ll t h e br a ke h ose a t t h e br a ke ca liper (F ig.
9). Tigh t en t h e bolt t o 14 N·m (124 in . lbs.).
(3) In st a ll t h e wea r in dica t or ca ble a n d t h e wea r
in dica t or (F ig. 9). Tigh t en t o 10 N·m (89 in . lbs.).
(4) Bleed t h e br a ke syst em .
(5) Ch eck t h e br a ke syst em for a n y lea ks.
(6) In st a ll t h e fr on t wh eels.
(7) Lower t h e veh icle.
INSTALLA TION - FRONT (DRW)
(1) In st a ll t h e br a ke ca liper t o t h e br a ke ca liper
a da pt er (F ig. 10). Tigh t en t h e gu ide pin s t o 25 N·m
(221 in . lbs.)(M8 bolt ) or Tigh t en t h e gu ide pin s t o 30
N·m (265 in . lbs.)(M10 10.9 bolt ).
NOTE: Do not install the brake hose twisted and
ensure freedom of movement.
(2) In st a ll t h e br a ke h ose a t t h e br a ke ca liper (F ig.
10). Tigh t en t h e bolt t o 14 N·m (124 in . lbs.).
(3) In st a ll t h e wea r in dica t or ca ble a n d t h e wea r
in dica t or (F ig. 10). Tigh t en t o 10 N·m (89 in . lbs.).
(4) Bleed t h e br a ke syst em .
(5) Ch eck t h e br a ke syst em for a n y lea ks.
BRAKES - BASE 5 - 13