Dodge Sprinter 2006 Manual page 255

Ve rific a tio n Te s ts —
N AG1 TRAN S MIS S ION VERIF ICATION TES T - VER 1
1. Recon n ect a n y discon n ect ed com pon en t s.
2. Con n ect t h e DRBIII t o t h e Da t a Lin k Con n ect or.
3. Wit h t h e DRBIII , er a se ABS DTCs.
4. Wit h t h e DRBIII , er a se E CM DTCs.
5. Wit h t h e DRBIII , er a se Tr a n sm ission DTCs.
6. Wit h t h e DRBIII , displa y Tr a n sm ission Tem per a t u r e. St a r t a n d r u n t h e en gin e u n t il t h e
Tr a n sm ission Tem per a t u r e is H OT, a bove 43° C (110° F ).
7. Ch eck t h e Tr a n sm ission flu id a n d a dju st if n ecessa r y. Refer t o t h e Ser vice In for m a t ion for t h e
pr oper F lu id F ill pr ocedu r e.
8. N OTE: If in te rn a l re p a irs w e re p e rfo rm e d a n d th e s h ift qu a lity is s till p o o r, it m a y
be n e c e s s a ry to c h e c k th e in te rn a l re p a ir. Als o c h e c k fo r a n y TS B s a n d /o r Co n tro lle r
F la s h u p d a te s th a t m a y a p p ly.
9. ROAD TE ST P ROCE DURE
10. Roa d t est t h e veh icle. Ma ke fift een t o t wen t y 1-2, 2-3, 3-4 a n d 4-5 u psh ift s.
11. P er for m t h ese sh ift s fr om a st a n din g st a r t t o 72 km /h (45 MP H ) wit h a con st a n t t h r ot t le
open in g of 20 t o 25 degr ees.
12. Wit h speeds below 40 km /h (25 MP H ), m a ke five t o eigh t wide open t h r ot t le kickdown s t o
1st gea r. Allow a t lea st 5 secon ds ea ch in 2n d a n d 3r d gea r bet ween ea ch kickdown .
13. Wit h t h e DRBIII , r ea d Tr a n sm ission DTCs.
Wer e t h er e a n y Dia gn ost ic Tr ou ble Codes set ?
→ Repa ir is n ot com plet e, r efer t o a ppr opr ia t e sym pt om .
Yes
→ Repa ir is com plet e.
No
1. In spect t h e veh icle t o en su r e t h a t a ll en gin e com pon en t s a r e pr oper ly in st a lled a n d
con n ect ed. Rea ssem ble a n d r econ n ect com pon en t s a s n ecessa r y.
2. If t h is ver ifica t ion pr ocedu r e is bein g per for m ed a ft er a n on -DTC t est , per for m st eps 3 a n d
4.
3. Ch eck t o see if t h e in it ia l sym pt om st ill exist s. If t h er e a r e n o t r ou ble codes a n d t h e sym pt om
n o lon ger exist s, t h e r epa ir wa s su ccessfu l a n d t est in g is n ow com plet e.
4. If t h e in it ia l or a n ot h er sym pt om exist s, t h e r epa ir is n ot com plet e. Ch eck a ll per t in en t
Tech n ica l Ser vice Bu llet in s (TSBs) a n d r et u r n t o t h e Sym pt om List if n ecessa r y.
5. F or pr eviou sly r ea d DTCs t h a t h a ve n ot been dea lt wit h , r et u r n t o t h e Sym pt om List a n d
follow t h e dia gn ost ic pa t h for t h a t DTC; ot h er wise, con t in u e.
6. If t h e E n gin e Con t r ol Modu le (E CM) h a s n ot been ch a n ged, per for m st eps 7 a n d 8, ot h er wise,
con t in u e wit h st ep 9.
7. Wit h t h e DRB III , er a se a ll dia gn ost ic t r ou ble codes (DTCs), t h en discon n ect t h e DRB III .
8. Tu r n t h e ign it ion off for a t lea st 10 secon ds.
9. If equ ipped wit h a Tr a n sfer Ca se P osit ion Swit ch , per for m st ep 10, ot h er wise, con t in u e wit h
st ep 11.
10. Wit h t h e ign it ion swit ch on , pla ce t h e Tr a n sfer Ca se Sh ift Lever in ea ch gea r posit ion ,
st oppin g for 15 secon ds in ea ch posit ion .
11. E n su r e n o DTCs r em a in by per for m in g st eps 12 t h r ou gh 15.
12. Roa d t est t h e veh icle. F or som e of t h e r oa d t est , go a t lea st 64 km /h (40 MP H ). If t h is t est
is for a n A/C Rela y Con t r ol Cir cu it , dr ive t h e veh icle for a t lea st 5 m in u t es wit h t h e A/C on .
13. At som e poin t , st op t h e veh icle a n d t u r n t h e en gin e off for a t lea st 10 secon ds, t h en r est a r t
t h e en gin e a n d con t in u e.
14. Upon com plet ion of t h e r oa d t est , t u r n t h e en gin e off a n d ch eck for DTCs wit h t h e DRB III .
15. If t h e r epa ir ed DTC h a s set a ga in , t h e r epa ir is n ot com plet e. Ch eck for a n y per t in en t
Tech n ica l Ser vice Bu llet in s (TSBs) a n d r et u r n t o t h e Sym pt om List . If t h er e a r e n o DTCs, t h e
r epa ir wa s su ccessfu l a n d is n ow com plet e.
Ar e a n y DTCs or sym pt om s r em a in in g?
→ Repa ir is n ot com plet e, r efer t o a ppr opr ia t e sym pt om .
Yes
→ Repa ir is com plet e.
No
Co n tin u e d
ROAD TES T VERIF ICATION - VER-2
VERI FI CAT I ON TEST S
247
AP P LICAB ILITY
All
AP P LICAB ILITY
All