Dodge Sprinter 2006 Manual page 895

VA
Fig. 11 WIRING TROUGH - FOR STARTER REMOVAL
(VIEW FROM REAR)
1 - WIRING TROUGH
2 - REAR/LEFT END OF TRANS. BELLHOUSING (VIEW FROM
REAR)
INSTALLA TION
(1) Ra ise a n d su ppor t veh icle.
(2) P osit ion st a r t er m ot or t o t r a n sm ission h ou sin g.
(3) In st a ll 2 m ou n t in g bolt s. Refer t o Tor qu e Spec-
ifica t ion s.
(4) Lower veh icle.
(5) Con n ect ba t t er y ca ble a n d solen oid wir in g t o
solen oid (2 n u t s). Refer t o Tor qu e Specifica t ion s.
(6) P osit ion wir in g h a r n ess t r ou gh a n d in st a ll
r et a in in g bolt .
(7) In st a ll n ew n ylon t ie-wr a ps t o wir in g t r ou gh .
(8) Con n ect n ega t ive ba t t er y ca ble.
START ER M OT OR RELAY
DESCRIPTION
Th e st a r t er r ela y is a n elect r om ech a n ica l device
t h a t swit ch es ba t t er y cu r r en t t o t h e pu ll-in coil of t h e
st a r t er solen oid wh en ign it ion swit ch is t u r n ed t o
St a r t posit ion . Th e st a r t er r ela y is loca t ed in t h e
F u se/Rela y Block. Th e F u se/Rela y Block is loca t ed
u n der, a n d t o t h e left side of t h e dr iver s sea t . See
F u se/Rela y Block cover for r ela y iden t ifica t ion a n d
loca t ion .
Th e st a r t er r ela y is a n In t er n a t ion a l St a n da r ds
Or ga n iza t ion (ISO) r ela y. Rela ys con for m in g t o ISO
specifica t ion s h a ve com m on ph ysica l dim en sion s, cu r-
r en t ca pa cit ies, t er m in a l pa t t er n s, a n d t er m in a l fu n c-
t ion s.
Th e st a r t er r ela y ca n n ot be r epa ir ed or a dju st ed
a n d, if fa u lt y or da m a ged, it m u st be r epla ced.
REMOVAL
Th e st a r t er r ela y is loca t ed in t h e F u se/Rela y
Block. Th e F u se/Rela y Block is loca t ed u n der, a n d t o
t h e left side of t h e dr iver s sea t . See F u se/Rela y Block
cover for r ela y iden t ifica t ion a n d loca t ion , or r efer t o
(F ig. 12).
(1) Rem ove F u se/Rela y Block cover by pu sh in g
down on t wo t a bs loca t ed a t t op of cover (F ig. 13).
(2) Rem ove r ela y fr om F u se/Rela y Block.
(3) Ch eck con dit ion of r ela y t er m in a ls a n d F u se/
Rela y Block con n ect or t er m in a ls for da m a ge or cor r o-
sion . Repa ir if n ecessa r y befor e in st a llin g r ela y.
(4) Ch eck for pin h eigh t (pin h eigh t sh ou ld be t h e
sa m e for a ll t er m in a ls wit h in t h e F u se/Rela y Block
con n ect or ). Repa ir if n ecessa r y befor e in st a llin g
r ela y.
Fig. 12 FUSE / RELAY BLOCK
1 - STARTER RELAY LOCATION
2 - FUSE / RELAY BLOCK
STARTING SYSTEM 8F - 35