Connector Removal; Removal - Dodge Sprinter 2006 Manual

VA
CON N ECT OR

REMOVAL

(1) Discon n ect ba t t er y.
(2) Relea se Con n ect or Lock (F ig. 9).
(3) Discon n ect t h e con n ect or bein g r epa ir ed fr om
it s m a t in g h a lf/com pon en t .
(4) Rem ove t h e dr ess cover (if a pplica ble) (F ig. 9).
Fig. 9 REMOVAL OF DRESS COVER
1 - DRESS COVER
2 - CONNECTOR LOCK
3 - CONNECTOR
(5) Relea se t h e Secon da r y
r equ ir ed.
(6) P osit ion t h e con n ect or lockin g fin ger a wa y fr om
t h e t er m in a l u sin g t h e pr oper specia l t ool. P u ll on
t h e wir e t o r em ove t h e t er m in a l fr om t h e con n ect or.
INSTALLA TION
(1) In ser t t h e r em oved t er m in a l in t h e sa m e ca vit y
on t h e r epa ir con n ect or.
(2) Repea t st eps for ea ch t er m in a l in t h e con n ec-
t or, bein g su r e t h a t a ll wir es a r e in ser t ed in t o t h e
pr oper ca vit ies. F or a ddit ion a l con n ect or pin -ou t
iden t ifica t ion , r efer t o t h e wir in g dia gr a m s.
(3) Wh en t h e con n ect or is r e-a ssem bled, t h e sec-
on da r y t er m in a l lock m u st be pla ced in t h e locked
posit ion t o pr even t t er m in a l pu sh ou t .
(4) Repla ce dr ess cover (if a pplica ble).
(5) Con n ect con n ect or t o it s m a t in g h a lf/com po-
n en t .
(6) Con n ect ba t t er y a n d t est a ll a ffect ed syst em s.
DI ODE
REMOVAL
(1) Discon n ect t h e ba t t er y.
(2) Loca t e t h e diode in t h e h a r n ess, a n d r em ove
t h e pr ot ect ive cover in g.
8W-01 WIRING DIAGRAM INFORMA TION
Ter m in a l Lock,
(3) Rem ove t h e diode fr om t h e h a r n ess, pa y a t t en -
t ion t o t h e cu r r en t flow dir ect ion (F ig. 10).
Fig. 10 DIODE IDENTIFICATION
1 - CURRENT FLOW
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
3 - DIODE AS SHOWN IN THE DIAGRAMS
INSTALLA TION
(1) Rem ove t h e in su la t ion fr om t h e wir es in t h e
h a r n ess. On ly r em ove en ou gh in su la t ion t o solder in
t h e n ew diode.
(2) In st a ll t h e n ew diode in t h e h a r n ess, m a kin g
su r e cu r r en t flow is cor r ect . If n ecessa r y, r efer t o t h e
a ppr opr ia t e wir in g dia gr a m for cu r r en t flow (F ig. 11).
if
Fig. 11 Diode Identification
1 - CURRENT FLOW
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
3 - DIODE AS SHOWN IN THE DIAGRAMS
(3) Solder t h e con n ect ion t oget h er u sin g r osin cor e
t ype solder on ly. D o n o t u s e a c id c o re s o ld e r.
(4) Ta pe t h e diode t o t h e h a r n ess u sin g elect r ica l
t a pe. Ma ke su r e t h e diode is com plet ely sea led fr om
t h e elem en t s.
(5) Re-con n ect t h e ba t t er y a n d t est a ffect ed sys-
t em s.
8W - 01 - 9