Dodge Sprinter 2006 Manual page 810

5 - 26 BRAKES - BASE
Fig. 32 FRONT PARK BRAKE CABLE
1 - RETAINING CLIP
2 - LOCKING PIN
3 - FRONT PARK BRAKE CABLE
4 - RETAINING CLIP
5 - PARK BRAKE CABLE ADJUSTER
INSTALLA TION - REAR
NOTE: Route the park brake cable free of tension
and the risk of chafing.
(1) In st a ll t h e h a n d br a ke ca ble t o t h e a n ch or
pla t e (F ig. 31).
(2) In st a ll t h e pa r k br a ke ca ble lock (F ig. 31).
(3) In st a ll a ll con n ect ion s on t h e h a r dwa r e ca ble
(F ig. 31).
(4) In st a ll t h e pa r k br a ke ca bles t o t h e sh oe (F ig.
31).
(5) In st a ll t h e pa r k br a ke sh oes.
(6) In st a ll t h e r ea r wh eels.
(7) Adju st t h e pa r k br a kes.
(8) Lower t h e veh icle.
ADJ U ST M EN T S
ADJUSTMENT - PARKING BRAKE CABLES
(1) Loosen t h e bolt s of t h e m ou n t in g br a cket s (F ig.
33).
(2) In ser t a dr ill bit or a n a llen wr en ch wit h a 6
m m dia m et er bet ween t h e m ou n t in g br a cket a n d
fr on t lever (F ig. 33).
(3) P u sh t h e m ou n t in g br a cket ba ck u n t il t h e fr on t
br a ke ca ble is fr ee of pla y a n d wit h ou t t en sion (F ig.
33).
(4) Tigh t en t h e bolt s t o t h e m ou n t in g br a cket
Tigh t en t o 25 N·m (221 in . lbs.) (F ig. 33).
(5) Rem ove t h e 6 m m dia m et er dr ill bit or a llen
wr en ch (F ig. 33).
(6) Tigh t en t h e h a n d br a ke lever on e n ot ch (F ig.
33).
Fig. 33 PARK BRAKE ADJUSTER
1 - LOOSEN MOUNTING BOLTS
2 - 6 mm ALLEN WRENCH
3 - MOUNTING BOLTS TIGHTENED
4 - FREEPLAY WITH NO TENSION
(7) Cla m p t h e eccen t r ic clockwise u n t il t h e wh eels/
disc br a ke r ot or s ca n st ill be t u r n ed wit h t h e for ce of
t h e h a n d (F ig. 34).
(8) Tigh t en t h e cla m p bolt (F ig. 34).
Fig. 34 PARK BRAKE ADJUSTMENT
1 - ECCENTRIC CLOCKWISE
2 - CLAMP SCREW TIGHTENED
(9) Relea se t h e h a n d br a ke lever.
(10) Ch eck t h e wh eel for fr ee m ovem en t .
LEV ER
REMOVAL
(1) Discon n ect t h e fr on t br a ke ca ble fr om t h e pu l-
ley u n it .
(2) Rem ove t h e fr on t br a ke ca ble fr om t h e h a n d
br a ke lever (F ig. 29).
(3) Rem ove t h e cir cle cover (F ig. 35).
VA