Dodge Sprinter 2006 Manual page 838

7 - 16 ENGINE
(3) Refill coola n t syst em t o pr oper level wit h
pr oper m ixt u r e of coola n t (Refer t o 7 - COOLING/
E NGINE /COOLANT - STANDARD P ROCE DURE ).
(4) In st a ll en gin e cover (Refer t o 9 - E NGINE -
INSTALLATION).
(5) Con n ect n ega t ive ba t t er y ca ble.
WARNING: Use extreme caution when engine is
operating. Do not stand in a direct line with fan. do
not put your hands near pulleys, belts or fan. Do
not wear loose clothes.
(6) St a r t en gin e a n d in spect for lea ks.
EN GI N E COOLAN T T H ERM O-
STAT
REMOVAL
WARNING: RISK OF INJURY TO SKIN AND EYES
FROM SCALDING WITH HOT COOLANT. RISK OF
POISONING FROM SWALLOWING COOLANT. DO
NOT OPEN COOLING SYSTEM UNLESS COOLANT
TEMPERATURE IS BELOW 90°C (194°F). OPEN CAP
SLOWLY TO RELEASE PRESSURE. STORE COOL-
ANT IN SUITABLE AND APPROPRIATELY MARKED
CONTAINER. WEAR
CLOTHES AND EYE WEAR.
NOTE: Inspect condition of all clamps and hoses,
replace as necessary.
(1) Discon n ect n ega t ive ba t t er y ca ble.
(2) P a r t ia lly dr a in en gin e coola n t (Refer t o 7 -
COOLING/E NGINE /COOLANT - STANDARD P RO-
CE DURE ).
(3) Un plu g con n ect or, pu ll off lockin g elem en t a n d
pu ll ou t coola n t t em per a t u r e sen sor.
(4) Det a ch a ir in t a ke h ose a t ch a r ge a ir dist r ibu -
t ion pipe.
(5) Det a ch coola n t h oses a t t h er m ost a t h ou sin g.
(6) Un scr ew ca p a t oil filt er h ou sin g.
(7) Rem ove t h er m ost a t h ou sin g (F ig. 8).
PROTECTIVE GLOVES,
Fig. 8 THERMOSTAT HOUSING ASSEMBLY
1 - O-RING
2 - CLAMP
3 - COOLANT TEMPERATURE SENSOR
4 - FUEL LINE W/BRACKET
5 - THERMOSTAT HOUSING ASSEMBLY
6 - COOLANT HOSE
7 - CLAMP
8 - COOLANT HOSE
9 - GASKET
(8) Clea n a ll sea lin g su r fa ces.
INSTALLA TION
(1) Clea n a ll sea lin g su r fa ces.
(2) P osit ion a n d in st a ll t h er m ost a t h ou sin g wit h
n ew ga sket (F ig. 8). Tigh t en bolt s t o 9N·m (80
lbs.in .).
NOTE: Inspect condition of all clamps and hoses,
replace as necessary.
(3) In st a ll ca p a t oil filt er h ou sin g.
(4) Con n ect coola n t h oses a n d ven t h ose (F ig. 8).
(5) At t a ch a ir in t a ke h ose a t ch a r ge a ir dist r ibu -
t ion pipe.
(6) Close coola n t dr a in .
(7) Con n ect n ega t ive ba t t er y ca ble.
(8) F ill coola n t syst em t o pr oper level wit h a ppr o-
pr ia t e coola n t m ixt u r e (Refer t o 7 - COOLING/E N-
GINE /COOLANT - STANDARD P ROCE DURE ).
WARNING: USE EXTREME CAUTION WHEN ENGINE
IS OPERATING. DO NOT STAND IN DIRECT LINE
WITH FAN. DO NOT PUT YOUR HANDS NEAR PUL-
LEYS, BELTS OR FAN. DO NOT WEAR LOOSE
CLOTHES.
(9) St a r t en gin e a n d in spect for lea ks.
VA