Dodge Sprinter 2006 Manual page 806

5 - 22 BRAKES - BASE
Fig. 27 REAR DISC BRAKE ROTOR WITH DUAL
REAR WHEELS
1 - ADAPTER BOLT
2 - ADAPTER
3 - GUIDE PIN/BOLT
4 - WEAR INDICATOR
5 - DISC BRAKE CALIPER
6 - RETAINING SPRING
7 - DISC BRAKE PADS
8 - WHEEL FLANGE RING MOUNITNG BOLT
9 - WHEEL FLANGE RING
10 - DISC BRAKE ROTOR
I N STALLAT I ON
INSTALLA TION - FRONT (SRW)
(1) In st a ll t h e disc br a ke r ot or t o t h e h u b a n d
in st a ll t wo lu g st u ds t o h old r ot or in pla ce.
(2) In st a ll t h e lockin g bolt for t h e r ot or (F ig. 24).
Tigh t en t o 23 N·m (204 in . lbs.).
(3) In st a ll t h e disc br a ke ca liper a da pt er (F ig. 24).
Tigh t en t o 170 N·m (125 ft . lbs.) (Refer t o 5 -
BRAKE S/H YDRAULIC/ME CH ANICAL/DISC
BRAKE CALIP E R ADAP TE R - INSTALLATION).
(4) In st a ll t h e br a ke pa ds (Refer t o 5 - BRAKE S/
H YDRAULIC/ME CH ANICAL/BRAKE PADS/SH OE S
- INSTALLATION) (F ig. 24).
(5) P r ess a n d r elea se t h e br a ke peda l sever a l t im es
u n t il pr essu r e h a s bu ilt u p.
(6) Ch eck flu id in r eser voir a n d cor r ect if n eces-
sa r y.
(7) In st a ll t h e fr on t wh eels (Refer t o 22 - TIRE S/
WH E E LS/WH E E LS - INSTALLATION).
(8) Lower t h e veh icle.
INSTALLA TION - REAR (SRW)
(1) In st a ll t h e disc br a ke r ot or t o t h e h u b a n d
in st a ll t wo lu g st u ds t o h old r ot or in pla ce (F ig. 25).
(2) Apply t h e pa r kin g br a ke.
(3) In st a ll t h e lockin g bolt for t h e r ot or (F ig. 25).
Tigh t en t o 23 N·m (204 in . lbs.).
(4) In st a ll t h e disc br a ke ca liper a da pt er (F ig. 25).
Tigh t en t o 90 N·m (66 ft . lbs.) (Refer t o 5 - BRAKE S/
H YDRAULIC/ME CH ANICAL/DISC BRAKE
P E R ADAP TE R - INSTALLATION).
(5) In st a ll t h e br a ke pa ds (Refer t o 5 - BRAKE S/
H YDRAULIC/ME CH ANICAL/BRAKE PADS/SH OE S
- INSTALLATION) (F ig. 25).
(6) Relea se t h e pa r kin g br a ke.
(7) Adju st t h e pa r kin g br a ke
BRAKE S/PARKING
ME NTS).
(8) P r ess a n d r elea se t h e br a ke peda l sever a l t im es
u n t il pr essu r e h a s bu ilt u p.
(9) Ch eck flu id in r eser voir a n d cor r ect if n eces-
sa r y.
(10) In st a ll t h e r ea r wh eels.
(11) Lower t h e veh icle.
INSTALLA TION - FRONT (DRW)
(1) In st a ll t h e disc br a ke r ot or t o t h e h u b a n d
in st a ll t wo lu g st u ds t o h old r ot or in pla ce.
(2) In st a ll t h e lockin g bolt for t h e r ot or (F ig. 26).
Tigh t en t o 23 N·m (204 in . lbs.).
(3) In st a ll t h e disc br a ke ca liper a da pt er (F ig. 26).
Tigh t en t o 170 N·m (125 ft . lbs.) (Refer t o 5 -
BRAKE S/H YDRAULIC/ME CH ANICAL/DISC
BRAKE CALIP E R ADAP TE R - INSTALLATION).
(4) In st a ll t h e wh eel fla n ge r in g. Tigh t en t o 180
N·m (133 ft . lbs.)
(5) In st a ll t h e br a ke pa ds (Refer t o 5 - BRAKE S/
H YDRAULIC/ME CH ANICAL/BRAKE PADS/SH OE S
- INSTALLATION) (F ig. 26).
(6) P r ess a n d r elea se t h e br a ke peda l sever a l t im es
u n t il pr essu r e h a s bu ilt u p.
(7) Ch eck flu id in r eser voir a n d cor r ect if n eces-
sa r y.
(8) In st a ll t h e fr on t wh eels (Refer t o 22 - TIRE S/
WH E E LS/WH E E LS - INSTALLATION).
(9) Lower t h e veh icle.
INSTALLA TION - REAR (DRW)
(1) In st a ll t h e disc br a ke r ot or t o t h e h u b a n d
in st a ll t wo lu g st u ds t o h old r ot or in pla ce (F ig. 27).
(2) Apply t h e pa r kin g br a ke.
(3) In st a ll t h e lockin g bolt for t h e r ot or (F ig. 27).
Tigh t en t o 23 N·m (204 in . lbs.).
(4) In st a ll t h e disc br a ke ca liper a da pt er (F ig. 27).
Tigh t en t o 170 N·m (125 ft . lbs.) (Refer t o 5 -
BRAKE S/H YDRAULIC/ME CH ANICAL/DISC
BRAKE CALIP E R ADAP TE R - INSTALLATION).
(5) In st a ll t h e wh eel fla n ge r in g (F ig. 27) Tigh t en
t o 200 N·m (148 ft . lbs.).
(6) In st a ll t h e br a ke pa ds (Refer t o 5 - BRAKE S/
H YDRAULIC/ME CH ANICAL/BRAKE PADS/SH OE S
- INSTALLATION) (F ig. 27).
(7) Relea se t h e pa r kin g br a ke.
(8) Adju st t h e pa r kin g br a ke
BRAKE S/PARKING
ME NTS).
(Refer
BRAKE /SH OE S - ADJ UST-
(Refer
BRAKE /SH OE S - ADJ UST-
VA
CALI-
t o 5 -
t o 5 -