Dodge Sprinter 2006 Manual page 836

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7 - 14
ENGINE
(3) Tu r n t h e level sen sor 90 degr ees clockwise, lift
u p a n d ou t of t h e con t a in er (F ig. 4).
Fig. 4 COOLANT LEVEL SENSOR
1 - COOLANT LEVEL SENSOR
2 - COOLANT RESERVIOR
3 - ELECTRICAL CONNECTOR
INSTALLA TION
(1) Align
coola n t
r eser vior a ccess wh ole, pr ess down wh ile t u r n in g
cou n t er clockwise 90 degr ees t o sea t sen sor (F ig. 4).
(2) Con n ect coola n t level sen sor elect r ica l con n ec-
t or (F ig. 4).
(3) Refill coolin g syst em t o pr oper level (Refer t o 7
- COOLING/E NGINE /COOLANT - STANDARD P RO-
CE DURE ).
(4) In spect for lea ks.
RADI AT OR FAN
REMOVAL
(1) Discon n ect t h e n ega t ive ba t t er y ca ble.
(2) Det a ch coola n t lin e fr om lower r a dia t or sh r ou d.
(3) Th e
r a dia t or
(t h r ea ded) t o t h e wa t er pu m p h u b sh a ft (F ig. 5).
Rem ove t h e fa n bla de/viscou s fa n dr ive a ssem bly
fr om t h e wa t er pu m p by t u r n in g t h e m ou n t in g n u t
cou n t er clockwise a s viewed fr om t h e fr on t . Th r ea ds
on t h e r a dia t or fa n dr ive a r e RIGHT-HAN D . A 36
MM F a n Wr en ch sh ou ld be u sed t o pr even t pu lley
fr om r ot a t in g (F ig. 5).
level
sen sor
wit h
fa n
a ssem bly
is
a t t a ch ed
1 - VISCOUS CLUTCH
2 - COUNTERHOLDER
3 - CLUTCH BOLT
4 - FAN BOLT
5 - FAN
(4) Rem ove r a dia t or fa n sh r ou d a n d r a dia t or fa n .
(F ig. 5).
coola n t
NOTE: Store the viscous fan clutch in the upright
position. DO NOT place down flat.
INSTALLA TION
(1) In st a ll fa n bla de t o viscou s clu t ch . Tigh t en
bolt s t o 9 N·m (80 lbs. in .). (F ig. 5).
(2) In st a ll fa n a n d clu t ch a lon g wit h fa n sh r ou d in
t o en gin e ba y a r ea (F ig. 5).
(3) In st a ll t h e cen t er bolt of t h e viscou s clu t ch .
Tigh t en bolt t o 45 N·m (33 lbs. ft .). (F ig. 5)
(4) At t a ch coola n t lin e t o lower r a dia t or sh r ou d.
(5) P r oper ly a lign a n d clip t h e fa n sh r ou d in t o
pla ce.
(6) Con n ect n ega t ive ba t t er y ca ble.
EN GI N E BLOCK H EAT ER
REMOVAL
WARNING: Risk of injury to skin and eyes due to
scalding from hot coolant. Do not open the cooling
system unless the temperature is below 90°C
(194°F). Wear protective clothing and eye wear. Risk
of poisoning if coolant is swallowed. Store coolant
in proper and appropriately marked containers.
Fig. 5 RADIATOR FAN
VA

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