Dodge Sprinter 2006 Manual page 894

8F - 34 STARTING SYSTEM
t est er (F ig. 7). Th er e sh ou ld be con t in u it y. If OK, go
t o St ep 4. If n ot OK, r epla ce fa u lt y st a r t er m ot or
a ssem bly.
Fig. 7 CONTINUITY BETWEEN SOLENOID AND
FIELD COIL TERMINALS - TYPICAL
1 - OHMMETER
2 - SOLENOID TERMINAL
3 - FIELD COIL TERMINAL
(4) Ch eck for con t in u it y bet ween solen oid t er m in a l
a n d solen oid ca se (F ig. 8). Th er e sh ou ld be con t in u it y.
If n ot OK, r epla ce fa u lt y st a r t er m ot or a ssem bly.
Fig. 8 CONTINUITY BETWEEN SOLENOID
TERMINAL AND CASE - TYPICAL
1 - SOLENOID TERMINAL
2 - OHMMETER
3 - SOLENOID
REMOVAL
Th e st a r t er m ot or a n d solen oid a ssem bly is loca t ed
a t t h e left /r ea r side of en gin e (F ig. 9).
(1) Discon n ect a n d isola t e n ega t ive ba t t er y ca ble.
(2) Wor kin g fr om u n der veh icle h ood, r em ove bolt
r et a in in g wir in g t r ou gh (F ig. 11) t o t r a n sm ission bell-
h ou sin g.
(3) Wor kin g fr om u n der veh icle h ood, cu t n eces-
sa r y n ylon ; wir in g t r ou gh t ie-wr a ps n ea r st a r t er
m ot or. Tem por a r ily posit ion wir in g h a r n ess t r ou gh
for a ccess t o st a r t er.
(4) Wor kin g fr om u n der veh icle h ood, r em ove 2
st a r t er solen oid wir in g h a r n ess n u t s (F ig. 10).
(5) Rem ove solen oid wir e con n ect or fr om solen oid
st u d, a n d ba t t er y ca ble fr om solen oid st u d.
(6) Ra ise a n d su ppor t veh icle.
(7) Rem ove 2 st a r t er m ou n t in g bolt s (E 14Tor x)
(F ig. 10).
(8) Rem ove st a r t er fr om t r a n sm ission bellh ou s-
in g.
Fig. 9 STARTER AND SOLENOID LOCATION
1 - STARTER SOLENOID LOCATION
2 - STARTER MOTOR LOCATION
Fig. 10 STARTER REMOVAL/INSTALLATION
1 - WIRING HARNESS
2 - STARTER SOLENOID
3 - STARTER MOTOR
4 - MOUNTING BOLTS (2)
5 - SOLENOID NUTS (2)
VA