Dodge Sprinter 2006 Manual page 841

VA
Fig. 10 RADIATOR AND FAN SHROUD
1 - CLIP
2 - SHROUD
3 - RADIATOR
4 - BOTTOM RADIATOR TRIM PANEL
5 - CHARGE AIR COOLER
6 - TOP RADIATOR TRIM PANEL
7 - POWER STEERING COOLER LOOP
(17) Ta ke off ch a r ge a ir cooler t oget h er wit h cool-
in g loop of t h e st eer in g a t t h e r a dia t or (F ig. 10).
(18) Rem ove bot t om r a dia t or t r im (F ig. 10).
(19) Det a ch coola n t h ose a t r a dia t or.
(20) Det a ch coola n t pipe t oget h er wit h coola n t
h ose a t t h e fa n sh r ou d.
(21) Rem ove r a dia t or fa n sh r ou d (F ig. 10).
INSTALLA TION
(1) In st a ll fa n sh r ou d t o r a dia t or (F ig. 10).
(2) At t a ch coola n t pipe wit h h oses t o fa n sh r ou d
(F ig. 10).
(3) At t a ch coola n t h ose a t r a dia t or (F ig. 10).
(4) In st a ll bot t om r a dia t or t r im (F ig. 10).
(5) In st a ll ch a r ge a ir cooler a lon g wit h coolin g loop
of t h e power st eer in g, t o r a dia t or (F ig. 10).
(6) In st a ll r a dia t or a ssem bly in t o t h e r u bber gr om -
m et s (F ig. 9).
(7) In st a ll bot h r igh t a n d left side r a dia t or t r im
pa n els (F ig. 9).
(8) At t a ch t h e t r a n sm ission cooler lin es (F ig. 9).
(9) At t a ch coola n t h ose t o t h e bot t om r igh t of t h e
r a dia t or (F ig. 9).
(10) At t a ch bot h power st eer in g h ydr a u lic lin es
(F ig. 9).
(11) Con n ect coola n t level sen sor elect r ica l con n ec-
t or (F ig. 9).
(12) Con n ect coola n t h oses t o t h e coola n t r eser voir,
r a dia t or a n d wa t er pu m p (F ig. 9).
(13) At t a ch a ir in t a ke pipe a t t h e body.
(14) At t a ch ch a r ge a ir h ose a t a ir in t a ke.
(15) At t a ch ch a r ge a ir h ose a t t u r boch a r ger.
(16) In st a ll A/C con den ser.
(17) In st a ll fr on t bu m per.
(18) In st a ll fr on t en d cr oss m em ber.
(19) Refill power st eer in g t o pr oper level.
(20) Refill t r a n sm ission t o pr oper level.
(21) Close r a dia t or dr a in plu g a n d r efill t h e coolin g
syst em (Refer t o 7 - COOLING/E NGINE /COOLANT -
STANDARD P ROCE DURE ).
(22) Rech a r ge a ir con dit ion in g (Refer t o 24 -
H E ATING & AIR CONDITIONING/P LUMBING -
STANDARD P ROCE DURE ).
(23) Ru n en gin e u n t il wa r m a n d ch eck for lea ks.
RADI AT OR PRESSU RE CAP
DESCRIPTION
All veh icles a r e equ ipped wit h a pr essu r e ca p (F ig.
11). Th is ca p r elea ses pr essu r e a t som e poin t wit h in
a r a n ge of 124-145 kP a (18-21 psi). Th e pr essu r e
r elief poin t (in pou n ds) is en gr a ved on t op of t h e ca p
Th e coolin g syst em will oper a t e a t pr essu r es
sligh t ly a bove a t m osph er ic pr essu r e. Th is r esu lt s in a
h igh er coola n t boilin g poin t a llowin g in cr ea sed r a di-
a t or coolin g ca pa cit y. Th e ca p con t a in s a spr in g-
loa ded pr essu r e r elief va lve. Th is va lve open s wh en
syst em pr essu r e r ea ch es t h e r elea se r a n ge of 124-145
kP a (18-21 psi).
A r u bber ga sket sea ls t h e r a dia t or filler n eck. Th is
is don e t o m a in t a in va cu u m du r in g coola n t cool-down
a n d t o pr even t lea ka ge wh en syst em is u n der pr es-
su r e.
ENGINE 7 - 19