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M-Max series
User manual
Eaton M-Max Series User Manual
Adjustable frequency drive
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Also See for M-Max Series
:
Quick start manual
(58 pages)
,
Quick start manual
(40 pages)
,
Operating instructions manual
(199 pages)
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Safety
Before Commencing the Installation
Definitions and Symbols
Hazardous High Voltage
Warnings and Cautions
About this Manual
Writing Conventions
Abbreviations and Symbols
Input Supply Voltages
Units
Unit Conversion Examples
M-Max Series Overview
Notes on the Second MMX Upgrade
M-Max Frequency Converter
Control Signal Terminals and Microswitches
Component Identification
M-Max Series
Checking the Delivery
Scope of Supply
Nameplate Rating Data
Nameplate Inscriptions
Catalog Number Selection
Type Designation of the M-Max Frequency Inverters
Examples
Technical Data and Specifications
General Rated Operational Data
Power Connection Voltages
Description of the M-Max
Features
Overview of the M-Max Device (FS1-FS3)
Overview of the M-Max Device (FS4 and FS5)
Block Diagram, Elements of M-Max Frequency Inverters
Selection Criteria
Proper Use
Maintenance and Inspection
Maintenance Measures and Intervals
Storage
Charging DC Link Capacitors
Service and Warranty
Engineering
Introduction
Drive System (PDS)
Electrical Power Network
AC Power Networks with Grounded Center Point (TN-/TT Networks)
Safety and Switching
Identification on the Residual-Current Circuit-Breakers
EMC Measures
EMC Environment and Category
Motor and Application
Parallel Connection of Several Motors to One Frequency Inverter
Example of a Motor Ratings Plate
Star and Delta Circuit Types
V/Hz-Characteristic Curve
Assignment of Frequency Inverters to Example Motor Circuit
Bypass Motor Control (Example)
Installation
Introduction
Installation Instructions
Mounting Position (FS1-FS3)
Mounting Position (FS4 and FS5)
Air-Cooling Space
Minimum Clearance at the Front
Air-Baffle Due to Increased Circulation with Device Fan
Minimum Clearance and Required Cooling Air
Mounting Dimensions
Configuration for Mounting with Screws
Mounting Rail Conforming with IEC/EN 60715
Fastening to the Mounting Rail
Demounting
Mounting the Cable Routing Plate and the Brackets
EMC Installation
EMC-Compliant Setup (Example: M-Max)
Electrical Installation
Three-Phase Input Connection
Connection to Power Section
Ground Connection
Connection in Power Section
Stripping Lengths in the Power Section in Inches (MM)
Screened Connection Cable
Connection with Twisted Cable Shielding
Four-Core Shielded Motor Supply Cable
Arrangement and Size of the Connection Terminals
Position of Control Signal Terminals
Prevent the Shield from Becoming Unbraided
Example for a Single-Side Connection (PES) to the Frequency Inverter
Example for an Insulated End of the Control Cable
Control Signal Terminals Assignments and Designations
Microswitch Factory Settings
Possible Connection Line Sizes and Specifications on Control Signal Terminals
Factory-Set Control Terminal Functions
Control Signal Terminals (Digital and Analog Inputs/Outputs)
Analog Setpoint Inputs AI1 and AI2
Analog Setpoint Value Signal, for Example, from a Superordinate Controller (PLC)
Analog Output AO (Connection Examples)
Digital Inputs with Internal Supply Voltage
Digital Inputs with External Supply Voltage
Digital Inputs with Internal Supply Voltage (Negative Logic, Sink Type)
Digital Inputs with External Supply Voltage (Negative Logic, Sink Type)
Digital Output DO and Connection Examples
Connection Example and Operation of DO in Source and Sink Type
Relay Outputs with Connection Examples, Control Relay
With Suppressor Circuit
Fixed Connection Cables at U >48V (Relay)
Connection Terminals of the Serial Interface and Microswitch S4
(Bus Terminating Resistor)
Two-Wire RS485 Connection
Mmx11
Mmx12
MMX32, MMX34 and MMX35 Block Diagram
Operation
Commissioning Checklist
Operational Hazard Warnings
Commissioning with Control Signal Terminals (Factory Setting)
Operational Data Indicator (Operational)
Operation (RUN) Via Control Signal Terminal (I/O) with
Left Rotating Field (REV) (for Example, -12.34 Hz)
Start-Stop Command with Maximum Setpoint Value
Voltage, Acceleration Ramp 3S
Brief Instructions: Steps to the Motor Start
Error and Warning Messages
Introduction
Example of an Error Message (Undervoltage)
Example of an Alarm Message
List of Fault Messages (F) and Warning Messages (AL)
Error Messages Via Operating Unit
Control Unit
Parameters
View of the Keypad with LCD Display, Function Keys
And Interface (LCD = Liquid Crystal Display)
Control Unit Elements
LCD Display (Areas)
Operational Data Indicator (Operational)
Areas of the LCD Display
Setting Parameters
Parameter Menu (PAR)
Parameter Menu (P1.1 = 1, Quick Configuration)
Schematic Representation of Parameter Access
Predefined Application Parameters from Parameter P1.2
Default I/O
Parameter Selections
Analog Inputs AI1 and AI2
Analog Inputs
Example of Scaled Analog Input Signals
Example of Scaled Analog Input Signals with Offset
Filter Time Constant
Digital Inputs for Source and Sink Type
Control Logic Reaction to a Rising or Falling Edge (Source Type, Sink Type)
Digital Inputs
Di1 (Fwd) + Di2 = Rev
Example: Start Stop Impulse
Analog Output AO
Analog Outputs
Digital Outputs
Drives Control
Acceleration and Deceleration Time
S-Formed Curve for Acceleration and Deceleration Ramps
Automatic Restart after Error Message (Two Start Attempts)
Motor Parameters from Ratings Plate
Circuits (Delta, Star)
Motor
Protective Functions
Motor Cooling Power
Calculation of Motor Temperature
PID Controller
Function Chart for OD (PID System Deviation)
PID Controller, Actual Value Message FBV
Block Diagram, Ventilation with "Two-Stage Control
Fixed Frequencies FF1, FF2 and FF3 (= FF1 + FF2)
Example: Activation of the Fixed Frequencies in the Factory Setting with Acceleration and Deceleration Ramps
Fixed Frequency
Fixed Frequency Setpoint Value
Determining the Program Number (P10.10)
Fixed Frequency Setpoint Value
Example A, Program Cycle Executed Once (P10.9 = 1, P10.10 = 0)
Example B, Program Cycle Executed Once (P10.9 = 1, P10.10 = 192)
Example C, Program Cycle Executed Once in Steps (P10.9 = 2, P10.10 = 0)
V/Hz-Characteristic Curve
V/Hz-Characteristic Curve (P11.1)
Speed Behavior Without Slip Compensation
Equivalent Circuit Diagram for an Asynchronous Motor
Speed Behavior with Slip Compensation
Braking
Regenerative Braking with External Braking Resistor
Mechanical Brake
Logic Linking of a and B
Logic Function
Second Parameter Set
Roller Conveyor with Rotary Table
Stop Function with Two Different Deceleration Times
System Parameter
Operational Data Indicator (MON)
Operational Data Indicator
Status Displays Examples
Setpoint Input (REF)
Serial Interface (Modbus Rtu)
General Information about Modbus
Communications in a Modbus Network
Modbus Network with M-Max
Modbus Parameters
Modbus Parameters in the M-Max
Data Exchange between Master and Slave
Error Code Description
Modbus Process Data
Appendix A
Device Series MMX11
Special Technical Data
Device Series MMX12
Device Series MMX32
Device Series MMX34
Device Series MMX35
Dimensions and Frame Sizes
Dimensions and Frame Sizes, FS1-FS3 (FS = Frame Size)
Dimensions and Frame Sizes, FS4 and FS5 (FS = Frame Size)
Dimensions and Frame Sizes
PC Interface Card
Equipment Supplied MMX-COM-PC
Fitting the MMX-COM-PC Connection Module
Removing the MMX-COM-PC Connection Module
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Inserting the 9V Block Battery
Mounting Frame for Fieldbus Connection
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MMX-NET-XA Mounting Frame
Parameter Software Maxconnect
Power Supply
Removing the Interface Cover on the M-Max
Connecting the Interface Card with the Frequency Inverter
Cover of the MMX-NET-XA for Holding the Fieldbus Interface Card
Fitting and Connecting the Mounting Plate of the MMX-NET-XA
MMX-NET-XB Interface Module
Mounting Accessories for FS4, FS5
Plastic Bridge for Holding the Control Terminals
Remove Cover (FS4, FS5)
Connecting the MMX-NET-XB Interface Module with
The Fieldbus Interface Cards
PROFIBUS DP Fieldbus Interface Card
Fieldbus Connection
XMX-NET-DN-A Devicenet Fieldbus Interface Card
Cables, Fuses and Disconnect Devices
XMX-NET-PD-A PROFIBUS DP Fieldbus Interface Card with Nine-Pole Sub-D Plug Connection
Fuses and Maximum Cross-Sections
Specified Fuses and Disconnect Devices
List of Parameters
Quick Start Parameter Guide
System Parameters in the Quick Start
Default I/O
Analog Input
Parameter Selection
Digital Input
Analog Output
Digital Output
Drives Control
Motor
Protective Functions
PID Controller
Fixed Frequencies
V/Hz-Characteristic Curve
Braking
Logic Function
Second Parameter Set
System Parameters
Parameter Values Currently Being Measured
Appendix B
Door Panel Keypad Adapter System-Mounting Instructions
Door Keypad Components
Door Keypad Mounting Kit
Door Keypad Mounting Instructions
Door Keypad Mounting Instructions, Continued
Door Keypad Cut-Out Dimensions
Door Keypad Dimensions
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Quick Links
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Error and Warning Messages
2
Parameter Menu (Par)
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M-Max™ Series Adjustable Frequency Drive
User Manual
Effective October 2013
Supersedes February 2013
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This manual is also suitable for:
Mmx12
Mmx11
Mmx35
Mmx34
Mmx32
Mmx34aa3d3f0-0
...
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Mmx11aa1d1f0-0
Mmx11aa2d8n0-0
Mmx12aa1d7f0-0
Mmx32aa2d4n0-0
Mmx34aa012f0-0
Mmx34aa5d6n0-0
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