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Eaton PowerXL DX1 Series User Manual
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Eaton PowerXL DX1 Series User Manual

Eaton PowerXL DX1 Series User Manual

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PowerXL DX1 series option cards
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Effective August 2024
Supersedes June 2024

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Summary of Contents for Eaton PowerXL DX1 Series

  • Page 1 Effective August 2024 PowerXL DX1 series option cards Supersedes June 2024 User manual...

  • Page 2: Disclaimer Of Warranties And Limitation Of Liability

    If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.

  • Page 3: Support Services

    PowerXL DX1 series option cards Support services Support services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need.
  • Page 4 PowerXL DX1 series option cards POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 5: Table Of Contents

    IO5 board parameters ..........32 POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 6 (via touchscreen keypad) ........34 POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 7 Table 2. PowerXL DX1 series ........

  • Page 8: Safety

    Fit appropriate warning signs of programs interrupted after a voltage DIP or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented viii POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 9: Definitions And Symbols

    . Contact with this voltage Be sure equipment is properly earthed is extremely dangerous and may cause death or • severe injury . Wear safety glasses whenever working on electronic • controllers or rotating machinery POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 10 Confirm that the capacitors have fully discharged by ® measuring their voltage using a multimeter set to measure the DC voltage Failure to follow these precautions may cause death or severe injury . POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 11 EMC screws while power is applied to the drive’s cross-section of the equipment grounding conductor must input terminals be at least 10 mm2 Cu. Drive requires that only copper conductor should be used. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 12: Motor And Equipment Safety

    . prevent drive malfunction and potential damage. For more technical information, contact the factory or your local Eaton sales representative. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 13: Powerxl Dx1 Series Overview

    Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference. Receiving and inspection The PowerXL DX1 series VFD has met a stringent series of Step 1: Open the control module cover. factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred Step 2: Remove the insulation.

  • Page 14: Rating Label

    N.W.: XX.XX KG G.W.: XX.XX KG N.W.: XX.XX KG G.W.: XX.XX KG N.W.: XX.XX KG G.W.: XX.XX KG YYMMDD Assembled in Dominican Republic YYMMDD Assembled in Dominican Republic YYMMDD Assembled in Dominican Republic POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 15: Option Card Slots

    The control board is located inside the control unit of the There are a total of five I/O option cards available on the PowerXL DX1 series drive. There are four slots, labeled A, PowerXL that can be placed in any of slot A, B, C and D.

  • Page 16: Table 2. Powerxl Dx1 Series

    –10 °C (no frost) to +50 °C, up to +60 °C with derating (CT) –10 °C (no frost) to +40 °C, up to +60 °C with derating (VT) Storage temperature –40 °C to +70 °C Relative humidity 0–95% RH, noncondensing, non-corrosive POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 17 IEC/EN 61800-3 Second environment and Industrial location IEC/EN 61000-4-4, 2 kV/5 kHz and 100 kHz, Criterion B Approvals UL, cUL, CE, UKCA, RoHS, UL Functional Safety Onboard: Modbus TCP, Modbus RTU Fieldbus connections ® POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 18 The control connections are isolated from the utility potential, and shipped with the I/O ground connected directly to the frame of the PowerXL DX1 series drive. Digital inputs and relay outputs are isolated from the I/O ground via optical isolation. For digital input arrangements, see “Digital Input Signal Conversion.

  • Page 19: Figure 4 . Maximum Loads On +24V/Ext +24V Output

    Figure 4 . Maximum loads on +24V/EXT +24V output Figure 6 . Digital input signal conversion—negative logic You can also use the positive and negative logic connections with the internal +24 V supply. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 20: Table 3. Wire Sizes

    Wire type Wire size Terminal torque Solid Cu 12–28 AWG (0.2~2.5 mm 4.5 in-lb (0.5 Nm) Stranded Cu 12–30 AWG (0.2~2.5 mm 4.5 in-lb (0.5 Nm) B Cover C Cover POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 21: Option Card Introduction

    — IO3 - DXX-EXT-3R0 A, B 0x3014 — — — — IO4 - DXX-EXT-THER1 A, B 0x3015 — — — — IO5 - DXX-EXT-6DI A, B 0x3016 — — — — POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 22: Dxx-Ext-3Di3D01T - Io1-3 X Di, 3 X Do, 1 X Thermistor

    Total combined load on all available 24 Vdc out terminals for 24 Vdc_OUT for all optional cards must not exceed 250 mA. The maximum load on the 24 Vdc out per board is 150 mA POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 23: Figure 8. Io1 Board Layout

    DXX-EXT-3DI3D01T - IO1—3 x DI, 3 x DO, 1 x Thermistor, 24 Vdc/EXT option card Figure 8 . IO1 board layout POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 24: Figure 9. Io1 Board Wire Layout

    2. CMO is Digital Output ground. Digital Output is isolated all optional cards must not exceed 250 mA. The maximum from 24 Vdc_IN, 24 Vdc_OUT and GND. load on the 24 Vdc out per board is 150 mA. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 25: Digital Inputs

    To P7.1.2 P7.1.2 Change input value IO Terminal 1 Start Signal 1 IO Terminal 1 Start Signal 1 DigIN: 1 DigIN: A: IO1: 1 MENU MENU 13:35 13:35 FAVORITE FAVORITE POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 26: Figure 11. Powerxl Dx1 Digital Input Signal Programming

    DXX-EXT-3DI3D01T - IO1—3 x DI, 3 x DO, 1 x Thermistor, 24 Vdc/EXT option card Figure 11 . PowerXL DX1 digital input signal programming (with touchscreen keypad) POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 27: Digital Outputs

    Key To Up Arrow to change input DO101 Function DO101 Function select function DO101 Function value Ok to Select Not Used Ready Ready MENU MENU MENU 13:35 13:35 13:35 FAVORITE FAVORITE FAVORITE POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 28: Figure 13. Powerxl Dx1 Digital Output Signal Programming

    DXX-EXT-3DI3D01T - IO1—3 x DI, 3 x DO, 1 x Thermistor, 24 Vdc/EXT option card Figure 13 . PowerXL DX1 digital output signal programming (via touchscreen keypad) POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 29: Thermistor Input

    B2.2.4: Thermistor 101 Mode Thermistor 101 Mode Thermistor 101 Mode select function value Thermistor Input B2.2.1: DO101 Function Digital Input MENU MENU MENU 13:35 13:35 13:35 REVERSE FAVORITE FAVORITE POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 30: Figure 15. Powerxl Dx1 Thermistor Parameter Setting (Via Touchscreen Keypad)

    DXX-EXT-3DI3D01T - IO1—3 x DI, 3 x DO, 1 x Thermistor, 24 Vdc/EXT option card Figure 15 . PowerXL DX1 thermistor parameter setting (via touchscreen keypad) POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 31: Io1 Board Parameters

       0: Digital Input    1: Thermistor Input X is indicating that it could be in slot A or slot B, which would change the value shown. ote: See Application Manual for settings available. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 32: Dxx-Ext-1Ai2A0 - Io2-1 X Ai, 2 X Ao Option Card

    Insulation (Analog <–> Control board MCU) 500 Vac, 800 Vdc 500 Vac, 800 Vdc ote: Inputs and Outputs are galvanically Isolated from the main control board. GND’s /AO- are common for each channel. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 33: Figure 16. Io2 Board Layout

    Current: 0 (4)–20 mA, RL max. 500 ohms AO1+ Voltage: 0–10 V, RL >1k ohm (default setting) AI– Current: 0 (4)–20 mA (Ri = 250 ohms) Voltage: –10 to +10 V (Ri > 200k ohms (default setting) POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 34: Io2 Board Parameters

    Option board firmware BX.1.3 AI1 Value 894/920 Analog input status BX.1.4 AO1 Value 897/922 Analog output status BX.1.4 AO2 Value 899/924 Analog output status Figure 19 . PowerXL DX1 IO2 parameter structure POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 35 274/286  Analog output minimum offset X is indicating that it could be in slot A or slot B, which would change the value shown. ote: See Application Manual for settings available. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 36: Dxx-Ext-3R0 - Io3-3 X Relay Dry Contact

    <2A rms Operating voltage 250 Vac, 24 Vdc Switching capacity 24 Vdc/8A; 250 Vac/8A Minimum switching load 10 mA at 5 Vdc Isolation type Relay coil Figure 20 . IO3 board layout POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 37: Io3 Board Parameters

    B29: Slot D: No Board B4.1: Monitor Right/OK Down Arrow B4: Slot A: IO3 B4.2: Parameters B: Optional Boards B11: Slot B: No Board T: Favorite MENU MENU 13:35 13:35 13:35 REVERSE REVERSE POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 38: Figure 23. Powerxl Dx1 Io3 Board Parameter Setting (Via Touchscreen Keypad)

    RO3 Function select 551/556 RO3 Function  X is indicating that it could be in slot A or slot B, which would change the value shown. ote: See Application Manual for settings available. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 39: Input Option Card

    Table 17 . IO4 thermistor ohm values Thermistor temperature Thermistor state >210 Open: 2 +210 to –50 Normal: 0 <–50 Short: 1 NO PTC Not configured: 3 Figure 24 . IO4 board layout POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 40: Figure 25. Io4 Board Wire Layout-Options For Wiring The Sensor

    PT100 Input, –30 °C to +200 °C, Accuracy <1.5 °C PT100 R2– PT100 Input, –30 °C to +200 °C, Accuracy <1.5 °C IO4 Board R1– PT100 Input, –30 °C to +200 °C, Accuracy <1.5 °C PT100 POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 41: Io4 Board Parameters

    B5: Slot A: IO4 B5.2: Parameters T: Favorite B11: Slot B: No Board MENU MENU 13:35 13:35 13:35 REVERSE REVERSE Figure 27 . PowerXL DX1 IO4 Thermistor board parameter setting (via touchscreen keypad) POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 42: Table 20. Io4 Parameters

    Temperature warning limit value BX.2.3 PT100 Fault Limit 339/938 Temperature fault limit value  X is indicating that it could be in slot A or slot B, which would change the value shown. ote: POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 43: Dxx-Ext-6Di - Io5-6 X Di 120 Vac / 240 Vac Input Option Card

    79 Vac to 240 Vac Steady state current <15 mA Off state voltage 0 to 40 Vac Input logic Positive logic and negative logic Isolation voltage 1500 Vac Figure 28 . IO5 board layout POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 44: Io5 Board Parameters

    B29: Slot D: No Board Down Arrow Right/OK B6: Slot A: IO5 B6.1: Monitor B: Optional Boards B11: Slot B: No Board T: Favorite MENU MENU 13:35 13:35 13:35 REVERSE REVERSE POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 45: Figure 31. Powerxl Dx1 Io5 Board Parameter Setting (Via Touchscreen Keypad)

    DigIN: X: IO5:, X being the slot the board is placed in and Y being the input that is being used on that board. POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...

  • Page 46: Figure 32. Powerxl Dx1 Io5 Input Board Parameter Setting

    IO Terminal 1 Start Signal 1 DigIN: 1 DigIN: B: IO5: 1 MENU MENU 13:35 13:35 FAVORITE FAVORITE Figure 33 . PowerXL DX1 IO5 input board parameter setting (via touchscreen keypad) POWERXL DX1 SERIES OPTION CARDS MN040079EN September 2024 www.eaton.com...
  • Page 47 Notes...
  • Page 48 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges. Our focus is on delivering the right solution for the application.