Installing The Shift Drum; Installing The Shift Rails; Installing The Left Engine Case - KTM 400 EXC AUS 2011 Repair Manual

30lENGINE ASSEMBLY
145
- Push shift drum
0
into the bearing seat.
- Put shift forks. in the shift drum.
• Info
I
Do not misplace the shift rollers.
- Install shift rails
0
together with upper springs. and lower springs.
- Mount dowels
0
onto the left section of the engine case.
- Grease the sealing surfaces. Apply the sealing compound to the left section of the
engi ne case.
I
Loctite- 5910
• Info
I
To prevent sealing compound from entering into the oil holes, dowels
0
must be mounted first.
- Mount the left section of the engine case. If necessary, strike it lightly with a rub-
ber mallet.
• Info
I
Do not use the screws to pull the two sections of the engine case together.
- Mount screws. and, once all screws of the left section of the engine case have
been mounted, tighten them.
Guideline
I
Screw, engine case
I
M6x75
110 Nm (7.4 Ibf ftl
I
- Mount screws. and tighten all screws in a crisscross pattern.
Guideline
I
Screw, engine case
I
M6x60 110 Nm (7.4 Ibf ftl
I
- Mount distance bushing. with the O-ring.
30lENGINE ASSEMBLY
145
- Push shift drum
0
into the bearing seat.
- Put shift forks. in the shift drum.
• Info
I
Do not misplace the shift rollers.
- Install shift rails
0
together with upper springs. and lower springs.
- Mount dowels
0
onto the left section of the engine case.
- Grease the sealing surfaces. Apply the sealing compound to the left section of the
engi ne case.
I
Loctite- 5910
• Info
I
To prevent sealing compound from entering into the oil holes, dowels
0
must be mounted first.
- Mount the left section of the engine case. If necessary, strike it lightly with a rub-
ber mallet.
• Info
I
Do not use the screws to pull the two sections of the engine case together.
- Mount screws. and, once all screws of the left section of the engine case have
been mounted, tighten them.
Guideline
I
Screw, engine case
I
M6x75
110 Nm (7.4 Ibf ftl
I
- Mount screws. and tighten all screws in a crisscross pattern.
Guideline
I
Screw, engine case
I
M6x60 110 Nm (7.4 Ibf ftl
I
- Mount distance bushing. with the O-ring.