KTM 450 EXC-F 2017 Manuals

Manuals and User Guides for KTM 450 EXC-F 2017. We have 3 KTM 450 EXC-F 2017 manuals available for free PDF download: Repair Manual, Owner's Manual, Setup Instructions

KTM 450 EXC-F 2017 Repair Manual (382 pages)

Brand: KTM | Category: Motorcycle | Size: 66.39 MB

Table of Contents
6
Removing the Clutch
71
Removing the
72
Removing the Force
179
Removing the Shift
180
Removing the Locking
181
Removing the Freewheel
181
Removing the Shift
183
Removing the Shift Drum
183
Removing the 18.3.35 18 .4 Work Ing on Individual
183
Working on the
184
Parts
184
Pressure Regulator Valve
186
En D Pl Ay
191
Piston
195
Ng the Autodecompressor
197
Autodecompressor
197
Bearing
206
Disassembling the 18.4.39 Checking the Transmission
208
18.4.40 Assembling the Main
210
Assembling the Countershaft
210
Checking the St
212
18.4.44 Removing the Freewheel
213
Installing the Freewheel
213
Engine Assembly
214
Installing the Crankshaft
214
Installing the Shift Drum
215
Installing the Shift
217
Installing the Primary Gear
217
Installing the Locking Lever
217
Installing the Shift Shaft
217
Installing the Starter Idler Gear
218
Installing the Clutch Basket
219
Installing the Clutch Discs
220
Installing the Clutch Cover
222
Installing the Suction
223
Installing the Timing Chain
223
Assembly St and
223
Checking the Engine Oil
249
Ignition System
254
Checking the Spark Plug
254
Removing the Stator
255
Changing the Spark Plug
255
Cylinder Head
257
Electric Starter
260
4 . 1 Checking the Starter
260
Th Rottle Valve
261
Adjusting the Idle Speed
261
Throttle Position Sensor Circuit A- Checking the Basic Settings
262
Adjusting the Basic Throttle
262
Executing the Initial Ization
263
Technical Data
264
Engine
264
Engine Oil
266
Coolant
266
Fuel
266
Chassis
266
Electrical System
267
Tires
268
Fork
268
Exc-Feu/Au/ Us
268
All EXC-F Six Days
268
Shock Absorber
269
Chassis Tightening T
270
Cleaning, Care
272
Cleaning the Motorcycle
272
Checks and Maintenance Steps
273
Storage
274
Service Schedule
275
Additional Information
275
Required Recommended Work
275
Wiring Diagram
279
Exc-Feu)
292
Substances
358
Auxiliary Substances
360

KTM 450 EXC-F 2017 Owner's Manual (135 pages)

Brand: KTM | Category: Motorcycle | Size: 6.17 MB

Table of Contents
4
Means of Representation
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
Important Notes
11
Manufacturer and Implied Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number
14
Engine Number
14
Fork Part Number
14
Shock Absorber Article Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch
16
Horn Button
16
Light Switch
17
Turn Signal Switch
17
Emergency off Switch
17
Electric Starter Button
17
Combination Switch (EXC-F Six Days)
18
Indicator Lamps Overview
18
Opening the Filler Cap
18
Closing the Filler Cap
19
Cold Start Button
19
Idle Speed Adjusting Screw
20
Shift Lever
20
Foot Brake Lever
20
Side Stand
21
Steering Lock
21
Locking the Steering
21
Unlocking the Steering
22
Speedometer
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Setting the Speedometer Functions
24
Setting the Clock
24
Viewing the Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
26
Setting the Unit of Measurement
26
Display Mode SPEED/CLK (Time)
27
Setting the Clock
27
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
28
Display Mode SPEED/ODO (Odometer)
28
Display Mode SPEED/TR1 (Trip Master 1)
28
Display Mode SPEED/TR2 (Trip Master 2)
29
Setting TR2 (Trip Master 2)
29
Display Mode SPEED/A1 (Average Speed 1)
29
Display Mode SPEED/A2 (Average Speed 2)
30
Display Mode SPEED/S1 (Stop Watch 1)
30
Display Mode SPEED/S2 (Stop Watch 2)
30
Table of Functions
31
Table of Conditions and Menu Activation
32
Preparing for Use
33
Advice on First Use
33
Running-In the Engine
34
Starting Power of Lithium-Ion Batteries at Low Temperatures
34
Preparing the Vehicle for Difficult Riding Conditions
34
Preparing for Rides on Dry Sand
35
Preparing for Rides on Wet Sand
35
Preparing for Rides on Wet and Muddy Surfaces
36
Preparing for Rides at High Temperature and Slow Speed
37
Preparing for Rides at Low Temperature or in Snow
37
Riding Instructions
38
Checks and Maintenance Measures When Preparing for Use
38
Starting
38
Activating Launch Control (EXC-F Six Days)
39
Activating Traction Control (EXC-F Six Days)
39
Starting off
40
Shifting, Riding
40
Braking
40
Stopping, Parking
41
Transport
41
Refueling
42
Service Schedule
43
Additional Information
43
Required Work
43
Recommended Work
44
Tuning the Chassis
45
Checking the Basic Suspension Setting against the Rider's Weight
45
Compression Damping of the Shock Absorber
45
Adjusting the Low-Speed Compression Damping of the Shock Absorber
45
Adjusting the High-Speed Compression Damping of the Shock Absorber
46
Adjusting the Rebound Damping of the Shock Absorber
46
Measuring the Rear Wheel Dimension Unloaded
47
Checking the Static Sag of the Shock Absorber
47
Checking the Riding Sag of the Shock Absorber
48
Adjusting the Spring Preload of the Shock Absorber
48
Adjusting the Riding Sag
49
Checking the Basic Setting of the Fork
49
Adjusting the Compression Damping of the Fork
49
Adjusting the Rebound Damping of the Fork
50
Adjusting the Spring Preload of the Fork (EXC-F Six Days)
51
Handlebar Position
52
Adjusting the Handlebar Position
52
Service Work on the Chassis
54
Raising the Motorcycle with the Lift Stand
54
Removing the Motorcycle from the Lift Stand
54
Bleeding the Fork Legs
54
Cleaning the Dust Boots of the Fork Legs
54
Removing the Fork Legs
55
Installing the Fork Legs
56
Removing the Fork Protector
57
Installing the Fork Protector
57
Removing the Lower Triple Clamp (EXC-F EU/AU)
57
Removing the Lower Triple Clamp (EXC-F Six Days)
58
Installing the Lower Triple Clamp (EXC-F EU/AU)
58
Installing the Lower Triple Clamp (EXC-F Six Days)
60
Checking the Play of the Steering Head Bearing
62
Adjusting the Steering Head Bearing Play (EXC-F EU/AU)
62
Adjusting the Steering Head Bearing Play (EXC-F Six Days)
63
Lubricating the Steering Head Bearing
63
Removing the Front Fender
63
Installing the Front Fender
64
Removing the Shock Absorber
65
Installing the Shock Absorber
65
Removing the Seat
65
Mounting the Seat
66
Removing the Air Filter Box Cover
66
Installing the Air Filter Box Cover
66
Removing the Air Filter
67
Installing the Air Filter
67
Cleaning the Air Filter and Air Filter Box
68
Sealing the Air Filter Box
68
Securing the Air Filter Box Cover
68
Removing Main Silencer
69
Installing the Main Silencer
69
Changing the Glass Fiber Yarn Filling in the Main Silencer
69
Removing the Fuel Tank
70
Installing the Fuel Tank
71
Checking for Chain Dirt Accumulation
72
Cleaning the Chain
73
Checking the Chain Tension
73
Adjusting the Chain Tension
74
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide
75
Checking the Frame
76
Checking the Swingarm
77
Checking Throttle Cable Routing
77
Checking the Rubber Grip
77
Adjusting the Basic Position of the Clutch Lever
78
Checking/Correcting the Fluid Level of the Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
79
Removing the Engine Guard (EXC-F Six Days, EXC-F AU)
80
Installing the Engine Guard (EXC-F Six Days, EXC-F AU)
80
Brake System
81
Checking Free Travel of Hand Brake Lever
81
Adjusting Free Travel of Hand Brake Lever
81
Checking the Brake Discs
81
Checking the Brake Fluid Level of the Front Brake
82
Adding Front Brake Fluid
82
Checking the Front Brake Linings
83
Changing the Front Brake Linings
83
Checking the Free Travel of Foot Brake Lever
85
Adjusting the Basic Position of the Foot Brake Lever
85
Checking the Rear Brake Fluid Level
86
Adding Rear Brake Fluid
86
Checking the Rear Brake Linings
87
Changing the Rear Brake Linings
87
Wheels, Tires
90
Removing the Front Wheel
90
Installing the Front Wheel
90
Removing the Rear Wheel
91
Installing the Rear Wheel
92
Checking the Tire Condition
93
Checking the Tire Air Pressure
93
Checking Spoke Tension
94
Electrical System
95
Removing the Battery
95
Installing the Battery
95
Recharging the Battery
96
Changing the Main Fuse
97
Changing the Fuses of Individual Power Consumers
98
Removing the Headlight Mask with the Headlight
99
Installing the Headlight Mask with the Headlight
99
Changing the Headlight Bulb
100
Changing the Turn Signal Bulb
100
Checking the Headlight Setting
101
Adjusting the Headlight Range
101
Changing the Speedometer Battery
102
Diagnostics Connector
102
Cooling System
103
Checking the Antifreeze and Coolant Level
103
Checking the Coolant Level
104
Draining the Coolant
104
Refilling Coolant
105
Tuning the Engine
106
Checking the Play in the Throttle Cable
106
Adjusting the Play in the Throttle Cable
106
Setting the Characteristic Map of the Throttle Response
107
Changing the Mapping (EXC-F Six Days)
107
Adjusting the Idle Speed
108
Teaching the Throttle Valve Position
108
Checking the Basic Position of the Shift Lever
109
Adjusting the Basic Position of the Shift Lever
109
Service Work on the Engine
110
Changing the Fuel Screen
110
Checking the Engine Oil Level
110
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
111
Adding Engine Oil
113
Cleaning, Care
114
Cleaning the Motorcycle
114
Checks and Maintenance Steps for Winter Operation
115
Storage
116
Preparing for Use after Storage
116
Troubleshooting
117
Technical Data
119
Engine
119
Engine Tightening Torques
119
Capacities
120
Engine Oil
120
Coolant
120
Fuel
121
Chassis
121
Electrical System
122
Tires
122
Fork
122
Exc-F Eu/Au
122
EXC-F Six Days
123
Shock Absorber
123
Chassis Tightening Torques
124
Substances
126
Auxiliary Substances
127
Standards
128
Index of Special Terms
129
List of Abbreviations
130
List of Symbols
131
Yellow and Orange Symbols
131
Green and Blue Symbols
131
Index
132

KTM 450 EXC-F 2017 Setup Instructions (36 pages)

Brand: KTM | Category: Motorcycle | Size: 2.48 MB

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