KTM 400 EXC EU Repair Manual
2009
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Also See for 400 EXC EU:
- Owner's manual (123 pages) ,
- Owner's manual (115 pages) ,
- Setup instructions (16 pages)
Related Manuals for KTM 400 EXC EU
Summary of Contents for KTM 400 EXC EU
- Page 1 REPAIR MANUAL 2009 400 EXC EU 400 EXC AUS 400 XC-W USA 450 EXC EU 450 EXC AUS 450 EXC SIX DAYS EU 450 XC-W USA 450 XC-W ZA 530 EXC EU 530 EXC AUS 530 EXC SIX DAYS EU...
- Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as printing and other errors.
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Page 4: Table Of Contents
CONTENTS 03/FRAME................ 38 CONTENTS MEANS OF REPRESENTATION ..........6 Removing the engine sprocket cover........ 38 IMPORTANT NOTES ............7 Installing the engine sprocket cover......... 38 LOCATION OF SERIAL NUMBERS ........8 04/SHOCK ABSORBER, SWINGARM........39 Chassis number............... 8 Adjusting high-speed compression damping of the shock Type label............... - Page 5 CONTENTS Installing the start number plate (XC‑W USA) ....67 Setting the wheel circumference ........95 09/FRONT WHEEL ............68 Setting the clock ............96 Removing the front wheel ..........68 Checking the headlamp setting (EXC EU, EXC AUS, EXC SIX DAYS, EXC USA, XC‑W ZA)........ 96 Installing the front wheel..........
- Page 6 CONTENTS Removing the crankshaft seal ring in the clutch cover ..118 Installing the balancer shaft ......... 146 Fitting the crankshaft seal ring into the clutch cover ..118 Installing the outer clutch hub........146 Removing the water pump ..........119 Installing the primary gear nut ........
- Page 7 Oil circuit ..............178 Important maintenance work to be carried out by an Checking engine oil level..........178 authorized KTM workshop. (as additional order)....211 Changing engine oil and oil filter, cleaning engine oil Important checks and maintenance work to be carried screen ................
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Page 8: Means Of Representation
MEANS OF REPRESENTATION Symbols used The symbols used are explained in the following. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Identifies a page reference (more information is provided on the specified page). Formats used The typographical and other formats used are explained in the following. -
Page 9: Important Notes
Warranty The work prescribed in the service schedule must be carried out by an authorized KTM workshop only and confirmed in the customer's service record; otherwise, all warranty claims will be void. No warranty claim can be honored for damage resulting from manipulation and/or other changes to the vehicle. -
Page 10: Location Of Serial Numbers
LOCATION OF SERIAL NUMBERS Chassis number The chassis number is stamped on the steering head on the right. 500127-10 Type label (EXC EU, EXC AUS, EXC SIX DAYS, XCR‑W) The type label is fixed to the front of the steering head. ... -
Page 11: Engine Number
LOCATION OF SERIAL NUMBERS (EXC USA) The key number is provided on the KEYCODECARD. Info You need the key number to order a spare key. Keep the KEYCODECARD in a safe place. 300397-10 Engine number The engine number is stamped on the left side of the engine under the engine ... -
Page 12: Motorcycle
MOTORCYCLE Jacking up the motorcycle Note Danger of damage The parked vehicle can roll away or fall over. – Always place the vehicle on a firm and even surface. – Jack up the motorcycle underneath the engine. The wheels must no longer touch the ground.