30/Engine Assembly; Installing The Crankshaft; Installing The Transmission Shafts; Installing The Shift Forks - KTM 400 EXC AUS 2011 Repair Manual

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30lENGINE ASSEMBLY
Installing the shift forks
301082-10
-
Tighten the right section of the engine case in the engine work stand.
-
Heat the crankshaft beari ng.
Guideline
180°C (176
OF)
Info
I
Do not damage the seal ring.
-
Mount the special tool on the clutch end of the crankshaft.
I
Mounting sleeve (78029005000)
(r
p. 260)
-
Push the crankshaft all the way into the bearing seat of the right section of the
engi ne case.
-
Remove the special tool.
-
Slide both transmission shafts into the bearing seats.
Info
I
Do not misplace the washers.
-
Mount lock ring
e.
-
Thoroughly oil all parts.
-
Shift fork
0
has a smaller inside diameter; mount this in the shift groove of the
main shaft.
Mount shift fork. in the lower shift groove of the countershafl.
-
Mount shift fork
e
in the upper shift groove of the countershaft.
-
Slide on shift rollers
e.
Info
I
Fix the shift rollers to the shift forks with grease.
144
30lENGINE ASSEMBLY
Installing the shift forks
301082-10
-
Tighten the right section of the engine case in the engine work stand.
-
Heat the crankshaft beari ng.
Guideline
180°C (176
OF)
Info
I
Do not damage the seal ring.
-
Mount the special tool on the clutch end of the crankshaft.
I
Mounting sleeve (78029005000)
(r
p. 260)
-
Push the crankshaft all the way into the bearing seat of the right section of the
engi ne case.
-
Remove the special tool.
-
Slide both transmission shafts into the bearing seats.
Info
I
Do not misplace the washers.
-
Mount lock ring
e.
-
Thoroughly oil all parts.
-
Shift fork
0
has a smaller inside diameter; mount this in the shift groove of the
main shaft.
Mount shift fork. in the lower shift groove of the countershafl.
-
Mount shift fork
e
in the upper shift groove of the countershaft.
-
Slide on shift rollers
e.
Info
I
Fix the shift rollers to the shift forks with grease.
144

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