Installing The Water Pump Cover; Installing The Kickstarter; Installing The Suction Pump - KTM 400 EXC AUS 2011 Repair Manual

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301ENGINE ASSEMBLY
Installlnilhe klckstaner
151
-
Put the water pump cover seal in place.
-
Put the water pump cover on. Mount screw. with the seal washer and tighten it
after all screws of the water pump cover have been mounted.
Guideline
1
Screw, water pump cover
1
M6x25
110
Nm (7.4 Ibf ft)
1
-
Mount screws. and tighten once all of the water pump cover screws have been
mounted.
Guideline
1
Screw, water pump cover
1
M6x25
110
Nm (7.4 Ibf
It)
1
-
Mount screw. and tighten all screws in a crisscross pattern.
Guideline
I
Screw, water pump cover
1
M6x55
-
Position the kickslarter. Mount and tighten screw
O.
Guideline
Screw, kickstarter
M8
25 Nm
(18.4 Ibf It)
-
Oil the internal rotor and external rotor before mounting.
1
Engine oil (SAE lOW/50) (
..
p. 250)
-
Insert O-ri ng •.
110
Nm (7.4 Ibf
It)
1
Loctile- 243""
-
Position pin. in oil pump shaft. and slide on the internal rotor.
_
Info
I
Marking. of the internal rotor faces outward.
-
Mount the external rotor. with the marking facing inward.
_
Info
I
The marking should not be visible after installation.
-
Check that the pin of the suction pump is seated properly.
-
Position oil pump cover •. Mount and tighten screws •.
Guideline
Screw, oil pump cover
M5
6Nm
Loctile- 222
(4.4 Ibf
It)
301ENGINE ASSEMBLY
Installlnilhe klckstaner
151
-
Put the water pump cover seal in place.
-
Put the water pump cover on. Mount screw. with the seal washer and tighten it
after all screws of the water pump cover have been mounted.
Guideline
1
Screw, water pump cover
1
M6x25
110
Nm (7.4 Ibf ft)
1
-
Mount screws. and tighten once all of the water pump cover screws have been
mounted.
Guideline
1
Screw, water pump cover
1
M6x25
110
Nm (7.4 Ibf
It)
1
-
Mount screw. and tighten all screws in a crisscross pattern.
Guideline
I
Screw, water pump cover
1
M6x55
-
Position the kickslarter. Mount and tighten screw
O.
Guideline
Screw, kickstarter
M8
25 Nm
(18.4 Ibf It)
-
Oil the internal rotor and external rotor before mounting.
1
Engine oil (SAE lOW/50) (
..
p. 250)
-
Insert O-ri ng •.
110
Nm (7.4 Ibf
It)
1
Loctile- 243""
-
Position pin. in oil pump shaft. and slide on the internal rotor.
_
Info
I
Marking. of the internal rotor faces outward.
-
Mount the external rotor. with the marking facing inward.
_
Info
I
The marking should not be visible after installation.
-
Check that the pin of the suction pump is seated properly.
-
Position oil pump cover •. Mount and tighten screws •.
Guideline
Screw, oil pump cover
M5
6Nm
Loctile- 222
(4.4 Ibf
It)

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