KTM 2014 690 SMC R EU Manuals

KTM 2014 690 SMC R EU Manuals

Manuals and User Guides for KTM 2014 690 SMC R EU. We have 2 KTM 2014 690 SMC R EU manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 2014 690 SMC R EU Repair Manual

KTM 2014 690 SMC R EU Repair Manual (248 pages)

Brand: KTM | Category: Motorcycle | Size: 15.69 MB

Table of Contents

Table of Contents
4
1 Means of Representation

7
- Symbols Used
  7
- Formats Used
  7
2 Safety Advice

8
- Repair Manual
  8
- Degrees of Risk and Symbols
  8
- Work Rules
  8
3 Important Information

9
4 Serial Numbers

10
- Chassis Number
  10
- Type Label
  10
- Engine Number
  10
- Key Number
  10
- Fork Part Number
  10
- Shock Absorber Part Number
  11
5 Motorcycle

12
6 Fork, Triple Clamp

16
7 Handlebar, Controls

30
8 Shock Absorber, Swingarm

35
- Adjusting the High-Speed Compression Damping of the Shock Absorber
  35
- Adjusting the Low-Speed Compression Damping of the Shock Absorber
  35
9 Exhaust

55
- Removing the Manifold
  55
- Installing the Manifold
  56
- Removing the Main Silencer
  57
- Installing the Main Silencer
  58
10 Air Filter

59
11 Fuel Tank, Seat, Trim

63
- Opening the Filler Cap
  63
- Closing Filler Cap
  63
- Removing the Seat
  63
- Mounting the Seat
  64
- Taking off the Side Cover
  64
- Mounting the Side Cover
  64
- Checking the Fuel Pressure
  64
- Changing the Fuel Filter
  66
- Changing the Fuel Pump
  69
12 Wheels

72
13 Wiring Harness, Battery

84
- Removing the Battery
  84
- Installing the Battery
  84
- Disconnecting the Battery
  85
- Connecting the Battery
  85
- Recharging the Battery
  85
- Checking the Charging Voltage
  86
- Checking the Quiescent Current
  87
- Changing the Main Fuse
  87
- Changing Fuses of Individual Power Consumers
  88
- Adjusting the Engine Characteristic
  89
14 Brake System

91
15 Lighting System, Instruments

101
- Combination Instrument
  101
- Setting Kilometers or Miles
  101
- Setting the Clock
  101
- Setting/Resetting Display TRIP 1
  101
- Setting/Resetting Display TRIP 2
  101
- Setting the Wheel Circumference
  102
- Checking the Headlight Setting
  103
- Adjusting the Headlight Range
  103
- Removing the Headlight Mask with the Headlight
  103
- Installing the Headlight Mask with the Headlight
  104
- Changing the Parking Light Bulb
  104
- Changing the Headlight Bulb
  105
- Changing the Turn Signal Bulb
  106
16 Engine

107
- Removing the Engine
  107
- Installing the Engine
  109
- Disassembling the Engine
  113
- Clamping the Engine into the Engine Assembly Stand
  113
- Draining the Engine Oil
  113
- Removing the Starter Motor
  114
- Removing the Valve Cover
  114
- Removing the Alternator Cover
  114
- Removing the Spacer
  114
- Removing the Gear Position Sensor
  115
- Removing the Oil Filter
  115
- Removing the Thermostat
  115
- Setting Engine to Ignition Top Dead Center
  115
- Removing the Spark Plugs
  116
- Removing the Timing Chain Tensioner
  116
- Removing the Camshafts
  116
- Removing the Cylinder Head
  117
- Removing the Piston
  117
- Removing the Water Pump Impeller
  118
- Removing the Rotor
  118
- Removing the Timing Chain Rails
  119
- Removing the Timing Chain and Timing Chain Sprocket
  119
- Removing the Ignition Pulse Generator
  120
- Removing the Clutch Cover
  120
- Removing the Spacer and Spring
  120
- Removing the Clutch Basket
  121
- Removing the Primary Gear
  122
- Removing the Starter Drive
  122
- Removing Shift Shaft
  123
- Removing Shift Drum Locating
  123
- Removing Locking Lever
  124
- Removing the Oil Pumps
  124
- Removing the Left Engine Case
  125
- Removing the Crankshaft and Balancer Shaft
  126
- Removing the Transmission Shafts
  126
- Work on Individual Parts
  127
- Work on the Right Section of the Engine Case
  127
- Work on the Left Section of the Engine Case
  128
- Work on the Clutch Cover
  130
- Removing Crankshaft Bearing Inner Ring
  130
- Removing Balancer Shaft Drive Wheel
  130
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin
  130
- Checking Crankshaft Run-Out at Bearing Pin
  132
- Installing Balancer Shaft Drive Wheel
  132
- Installing Crankshaft Bearing Inner Ring
  133
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  133
- Cylinder - Nikasil ® Coating
  134
- Checking/Measuring the Cylinder
  134
- Checking/Measuring the Piston
  135
- Checking Piston Ring End Gap
  136
- Determining the Piston/Cylinder Mounting Clearance
  136
- Checking the Oil Pumps for Wear
  136
- Replacing Autodecompressor
  137
- Preparing Timing Chain Tensioner for Installation
  138
- Checking the Timing Assembly
  139
- Removing the Rocker Arm
  140
- Changing the Camshaft Bearing
  140
- Removing the Valves
  141
- Checking the Valves
  142
- Checking Valve Springs
  142
- Checking Valve Spring Retainer
  142
- Checking the Cylinder Head
  142
- Installing the Valves
  143
- Installing the Rocker Arm
  144
- Disassembling the Antihopping Clutch
  144
- Checking the Clutch
  145
- Preassembling the Antihopping Clutch
  146
- Checking the Shift Mechanism
  147
- Preassembling the Shift Shaft
  148
- Disassembling the Main Shaft
  149
  - Disassembling the Countershaft
    150
  - Checking the Transmission
    150
  - Assembling the Main Shaft
    152
  - Assembling the Countershaft
    153
  - Checking the Starter Drive
    154
  - Checking Freewheel
    155
  - Removing Freewheel
    155
  - Installing Freewheel
    155
  - Assembling the Engine
    156
  - Installing the Transmission Shafts
    156
  - Installing Crankshaft and Balancer Shaft
    157
  - Installing the Left Engine Case
    158
  - Installing the Oil Pumps
    159
  - Installing Locking Lever
    160
  - Installing Shift Drum Locating
    160
  - Installing Shift Shaft
    160
  - Installing the Starter Drive
    160
  - Installing the Primary Gear
    161
  - Installing the Clutch Basket
    161
  - Installing the Spacer and Spring
    163
  - Installing the Clutch Cover
    163
  - Installing the Ignition Pulse Generator
    164
  - Installing Timing Chain and Timing Chain Sprocket
    164
  - Installing the Timing Chain Rails
    164
  - Installing the Rotor
    165
  - Adjusting Crankshaft Position Sensor Distance
    165
  - Setting Engine to Top Dead Center
    166
  - Mounting the Water Pump Cover
    166
  - Installing Piston
    166
  - Installing the Cylinder Head
    168
  - Installing the Camshafts
    169
  - Installing Timing Chain Tensioner
    169
  - Checking Valve Clearance
    170
  - Adjusting the Valve Clearance
    171
  - Installing the Spark Plugs
    172
  - Installing the Thermostat
    172
  - Installing the Oil Filter
    172
  - Installing the Gear Position Sensor
    173
  - Installing the Spacer
    173
  - Installing the Alternator Cover
    173
  - Installing Oil Screens
    174
  - Installing the Starter Motor
    174
  - Installing the Valve Cover
    175
  - Removing the Engine from the Engine Assembly Stand
    175
17 Clutch

176
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  176
- Changing the Hydraulic Clutch Fluid
  176
18 Shift Mechanism

177
- Changing the Gear Position Sensor
  177
- Programming the Gear Position Sensor
  179
19 Water Pump, Cooling System

180
- Draining the Coolant
  180
20 Lubrication System

183
- Oil Circuit
  183
- Checking the Engine Oil Level
  183
- Checking the Engine Oil Pressure
  184
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  185
- Draining the Engine Oil
  185
- Removing the Oil Filter
  186
- Installing the Oil Filter
  186
- Cleaning the Oil Screens
  187
- Filling up with Engine Oil
  188
- Adding Engine Oil
  188
21 Ignition

189
22 Throttle Valve Body

191
- Performing the Initialization Run
  191
23 Technical Data

192
- Engine
  192
- Engine Tolerance, Wear Limits
  192
- Engine Tightening Torques
  194
- Capacities
  195
- Engine Oil
  195
- Coolant
  195
- Fuel
  195
- Chassis
  196
- Electrical System
  196
- Tires
  197
- Fork
  197
- Shock Absorber
  197
- Chassis Tightening Torques
  198
24 Cleaning/Protective Treatment

200
- Cleaning the Motorcycle
  200
- Checks and Maintenance Steps for Winter Operation
  201
25 Storage

202
- Preparing for Use after Storage
  202
26 Service Schedule

203
27 Wiring Diagram

204
- 202
  204
- 204
  206
- 206
  208
- 208
  210
- 210
  212
- 212
  214
- 214
  216
- 216
  218
- 218
  220
- 220
  222
- 222
  224
28 Substances

226
29 Auxiliary Substances

228
30 Special Tools

230
31 Standards

243
- Index
  244

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KTM 2014 690 SMC R EU Owner's Manual

KTM 2014 690 SMC R EU Owner's Manual (195 pages)

KTM 690 SMC R 2014

Brand: KTM | Category: Motorcycle | Size: 2.17 MB

Table of Contents

Table of Contents
5
1 Meansofrepresentation

9
- Means of Representation
  9
  - Symbols Used
    9
  - Formats Used
    9
2 Safety Advice

10
- Use Definition - Intended Use
  10
- Degrees of Risk and Symbols
  11
- Tampering Warning
  11
- Safe Operation
  12
- Protective Clothing
  13
- Work Rules
  13
- Environment
  13
- Owner's Manual
  14
3 Important Information

15
- Guarantee, Warranty
  15
- Operating and Auxiliary Substances
  15
- Spare Parts, Accessories
  15
- Service
  15
- Figures
  16
- Customer Service
  16
4 View of Vehicle

18
- View of Vehicle, Front Left Side (Example)
  18
- View of Vehicle, Rear Right Side (Example)
  20
5 Serial Numbers

22
- Chassis Number
  22
- Type Label
  22
- Key Number
  23
- Engine Number
  23
- Fork Part Number
  24
- Shock Absorber Part Number
  24
6 Controls

25
- Clutch Lever
  25
- Hand Brake Lever
  25
- Throttle Grip
  26
- Horn Button
  26
- Light Switch
  27
- Turn Signal Switch
  27
- Emergency off Switch
  28
- Electric Starter Button
  28
- Ignition/Steering Lock
  29
- Combination Instrument
  29
- Overview
  29
- Function Buttons
  30
- Tachometer
  30
- Indicator Lamps
  31
- Display
  32
- Speed Display
  33
- Setting Kilometers or Miles
  33
- Time
  34
- Setting the Clock
  34
- 6.10.10 ODO Display
  35
- Setting/Resetting Display TRIP 1
  35
- Setting/Resetting Display TRIP 2
  36
- 6.10.13 TRIP F Display
  37
- 6.10.14 Gear Display
  37
- 6.10.15 Coolant Temperature Indicator
  38
- Opening the Filler Cap
  38
- Closing Filler Cap
  39
- Seat Release
  40
- Handrails
  40
- Passenger Footrests
  41
- Shift Lever
  41
- Foot Brake Lever
  42
- Side Stand
  43
7 Preparing for Use

44
- Advice on First Use
  44
- Running in the Engine
  45
- Loading the Vehicle
  46
8 Riding Instructions

48
- Performing Checks and Vehicle Care When Preparing for Use
  48
- Starting
  49
- Starting off
  51
- Shifting, Riding
  51
- Braking
  54
- Stopping, Parking
  56
- Transport
  57
- Refueling
  58
9 Service Schedule

61
10 Tuning the Chassis

64
11 Service Work on the Chassis

71
12 Brake System

90
13 Wheels, Tires

102
- Removing Front Wheel
  102
- Installing the Front Wheel
  103
- Removing Rear Wheel
  105
- Installing the Rear Wheel
  106
- Checking the Rear Hub Rubber Dampers
  108
- Checking the Tire Condition
  110
- Tubeless Tire System
  112
- Checking the Tire Air Pressure
  112
- Checking the Spoke Tension
  113
14 Electrical System

115
- Removing the Battery
  115
- Installing the Battery
  116
- Recharging the Battery
  117
  - Changing the Main Fuse
    120
  - Changing the ABS Fuses
    121
  - Changing Fuses of Individual Power Consumers
    123
  - Removing the Headlight Mask with the Headlight
    125
  - Installing the Headlight Mask with the Headlight
    126
  - Changing the Headlight Bulb
    128
  - Changing the Parking Light Bulb
    129
  - Changing the Turn Signal Bulb
    131
  - Checking the Headlight Setting
    132
  - Adjusting the Headlight Range
    132
15 Cooling System

134
- Checking the Antifreeze and Coolant Level
  134
- Checking the Coolant Level
  136
- Draining the Coolant
  138
- Filling/Bleeding the Cooling System
  139
16 Tuning the Engine

141
- Adjusting the Engine Characteristic
  141
- Checking the Basic Position of the Shift Lever
  142
- Adjusting the Basic Position of the Shift Lever
  142
- Service Work on the Engine
  144
- Checking the Engine Oil Level
  144
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  145
- Draining the Engine Oil
  145
- Removing the Oil Filter
  146
- Cleaning the Oil Screens
  148
- Installing the Oil Filter
  150
- Filling up with Engine Oil
  150
- Adding Engine Oil
  151
18 Cleaning, Care

153
- Cleaning the Motorcycle
  153
- Checks and Maintenance Steps for Winter Operation
  155
19 Storage

157
- Preparing for Use after Storage
  159
20 Troubleshooting

160
21 Blink Code

163
22 Technical Data

169
- Engine
  169
- Engine Tightening Torques
  170
- Capacities
  173
- Engine Oil
  173
- Coolant
  174
- Fuel
  174
- Chassis
  174
- Electrical System
  175
- Tires
  176
- Fork
  176
- Shock Absorber
  177
- Chassis Tightening Torques
  178
23 Substances

183
- Auxiliary Substances
  187
- Standards
  189
- Index
  190

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