Checking The Gea, Oil Level; Changing Gear Oil, Cleaning Gear Oil Screen; Draining Gear Oil, Cleaning Gear Oil Screen - KTM 400 EXC AUS 2011 Repair Manual

381lUBRICATION SYSTEM
185
• If the measured value is less than the specification:
- Check the oil pump for wear. Check all oil holes for free flow.
- Switch off the engine.
Warning
Danaer 01 bums
Some vehicle components get very hot when the machine
is driven.
- Wear appropriate protective clothing and safety gloves. In case of burns,
rinse immediately with lukewarm water.
- Remove the special tools.
- Mount and tighten the chain adjuster release screw.
Guideline
Screw, unlocking of timing chain ten- M10x1
sioner
Cblcklnllhl ~r all 11'11
• Info
I
The gear oil level should only be checked when the engine is cold.
- Stand the motorcycle upright on a horizontal surface.
Condition
Engine is cold.
10 Nm (7.4 Ibf
It)
- Remove gear oil level check screw
e.
Stand the motorcycle upright.
- Check the gear oil level.
I
A small amount of gear oil should flow out.
• If no gear oil flows out:
- Add gear oil. (.- p. 186)
- Mount and tighten the gear oil
level
check screw.
Guideline
I
Screw, gear oil level check
18
Nm
(5.9
Ibf
It)
Cbanllnll1lllr all cleanlnll!!ar ollsereen
- Orain the gear oil and clean the gear oil screen. (.- p. 185)
- Fill up with gear oil. (.- p. 186)
o
30149(}'10
Draininllear oil, cleaninl nar oilsereen
Warning
Danler of scaldinl
Engine oil and gear oil get very hot when the motorcycle is ridden.
- Wear appropriate protective clothing and safety gloves. In case of burns, rinse immediately with lukewarm water.
Warning
Environmental hazard
Hazardous substances cause environmental damage.
- Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
• Inlo
I
Drain the gear oil only when the engine is warm.
381lUBRICATION SYSTEM
185
• If the measured value is less than the specification:
- Check the oil pump for wear. Check all oil holes for free flow.
- Switch off the engine.
Warning
Danaer 01 bums
Some vehicle components get very hot when the machine
is driven.
- Wear appropriate protective clothing and safety gloves. In case of burns,
rinse immediately with lukewarm water.
- Remove the special tools.
- Mount and tighten the chain adjuster release screw.
Guideline
Screw, unlocking of timing chain ten- M10x1
sioner
Cblcklnllhl ~r all 11'11
• Info
I
The gear oil level should only be checked when the engine is cold.
- Stand the motorcycle upright on a horizontal surface.
Condition
Engine is cold.
10 Nm (7.4 Ibf
It)
- Remove gear oil level check screw
e.
Stand the motorcycle upright.
- Check the gear oil level.
I
A small amount of gear oil should flow out.
• If no gear oil flows out:
- Add gear oil. (.- p. 186)
- Mount and tighten the gear oil
level
check screw.
Guideline
I
Screw, gear oil level check
18
Nm
(5.9
Ibf
It)
Cbanllnll1lllr all cleanlnll!!ar ollsereen
- Orain the gear oil and clean the gear oil screen. (.- p. 185)
- Fill up with gear oil. (.- p. 186)
o
30149(}'10
Draininllear oil, cleaninl nar oilsereen
Warning
Danler of scaldinl
Engine oil and gear oil get very hot when the motorcycle is ridden.
- Wear appropriate protective clothing and safety gloves. In case of burns, rinse immediately with lukewarm water.
Warning
Environmental hazard
Hazardous substances cause environmental damage.
- Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
• Inlo
I
Drain the gear oil only when the engine is warm.