Assembling The Countershaft; Checking The Transmission - KTM 400 EXC AUS 2011 Repair Manual

30JENGINE - WORK ON THE INDIVIDUAL PARTS
139
Aulmbllnl thl countlrshaft
• Info
I
Use new lock rings with every repair.
- Carefully lubricate all parts before assembling.
- Check the transmission. ( .. p. 139)
200180-01
- Fix the countershalt in the vice with the toothed end facing downward.
Guideline
I
Use soft jaws
- Mount needle bearing. and 2nd-gear idler gear. onto the countershalt with the protruding collar facing downward.
- Mount lock ring. and stop disk
e.
- Mount the 6th gear sliding gear. with the shift groove facing up.
- Mount lock ring. and stop disk •.
- Mount needle bearing. and the fourth gear idler gear. with the collar facing up.
- Mount needle bearing. and the 3rd gear idler gear. with the collar facing down.
- Mount stop disk. and lock ring •.
- Mount the 5th gear sliding gear. with the shilt groove facing down and stop disk •.
- Mount needle bearing., 1st gear idler gear. with the recess facing down and stop disk •.
- Finally, check all gear wheels for smooth operation.
Chlckllll thl transmission
I
- Check the needle bearings 0 for damage and wear.
~ If there is damage or wear:
- Change the needle bearing.
30JENGINE - WORK ON THE INDIVIDUAL PARTS
139
Aulmbllnl thl countlrshaft
• Info
I
Use new lock rings with every repair.
- Carefully lubricate all parts before assembling.
- Check the transmission. ( .. p. 139)
200180-01
- Fix the countershalt in the vice with the toothed end facing downward.
Guideline
I
Use soft jaws
- Mount needle bearing. and 2nd-gear idler gear. onto the countershalt with the protruding collar facing downward.
- Mount lock ring. and stop disk
e.
- Mount the 6th gear sliding gear. with the shift groove facing up.
- Mount lock ring. and stop disk •.
- Mount needle bearing. and the fourth gear idler gear. with the collar facing up.
- Mount needle bearing. and the 3rd gear idler gear. with the collar facing down.
- Mount stop disk. and lock ring •.
- Mount the 5th gear sliding gear. with the shilt groove facing down and stop disk •.
- Mount needle bearing., 1st gear idler gear. with the recess facing down and stop disk •.
- Finally, check all gear wheels for smooth operation.
Chlckllll thl transmission
I
- Check the needle bearings 0 for damage and wear.
~ If there is damage or wear:
- Change the needle bearing.