KTM 350 EXC-F EU 2012 Manuals

Manuals and User Guides for KTM 350 EXC-F EU 2012. We have 2 KTM 350 EXC-F EU 2012 manuals available for free PDF download: Repair Manual, Setup Instructions

KTM 350 EXC-F EU 2012 Repair Manual

KTM 350 EXC-F EU 2012 Repair Manual (292 pages)

Brand: KTM | Category: Motorcycle | Size: 13.65 MB

Table of Contents

Table of Contents
4
Means of Representation
8
Important Notes
9
Serial Numbers
10
- Chassis Number
  10
- Type Label
  10
- Key Number (All EXC-F Models)
  10
- Engine Number
  11
- Fork Part Number
  11
- Shock Absorber Part Number
  11
Motorcycle
12
01/Fork, Triple Clamp
14
02/Handlebar, Instruments
39
03/Frame
42
- Removing the Engine Guard (EXC-F AUS, EXC-F SIX DAYS)
  42
- Installing the Engine Guard (EXC-F AUS, EXC-F SIX DAYS)
  42
04/Shock Absorber, Swingarm
43
05/Exhaust
66
06/Air Filter
69
07/Fuel Tank, Seat, Trim
71
- Opening Filler Cap
  71
- Closing Filler Cap
  71
- Removing the Seat
  71
- Mounting the Seat
  72
- Removing the Fuel Tank
  72
- Installing the Fuel Tank
  73
- Changing the Fuel Screen
  74
- Changing the Fuel Filter
  75
- Changing the Fuel Pump
  77
- Checking the Fuel Pressure
  78
08/Mask, Fender
80
09/Front Wheel
82
- Removing the Front Wheel
  82
- Installing the Front Wheel
  82
- Checking the Brake Discs
  83
- Removing the Front Brake Disc
  83
- Installing the Front Brake Disc
  84
- Checking the Tire Condition
  84
- Checking Tire Air Pressure
  84
- Checking Spoke Tension
  85
10/Rear Wheel
86
11/Wiring Harness, Battery
92
13/Brake System
96
14/Lighting System, Instruments
107
- Adjusting the Speedometer Functions
  107
- Setting Kilometers or Miles
  107
- Activating the Additional Functions
  108
- Setting the Wheel Circumference
  108
- Setting the Clock
  109
- Checking the Headlight Setting
  109
- Adjusting the Headlight Range
  110
30/Engine
111
- Removing the Engine
  111
- Installing the Engine
  115
30/Disassembling the Engine
120
- Preparations
  120
- Removing the Clutch Push Rod
  120
- Removing the Spacer
  120
- Draining the Engine Oil
  120
- Removing the Oil Filter
  121
- Removing the Spark Plug
  121
- Removing the Valve Cover
  121
- Removing the Kick Starter
  122
- Removing the Alternator Cover
  122
- Removing the Torque Limiter
  122
- Positioning the Engine at Ignition Top Dead Center
  123
- Removing the Timing Chain Tensioner
  123
- Removing the Camshaft
  123
- Removing the Cylinder Head
  124
- Removing the Piston
  124
- Removing the Starter Drive
  125
- Removing the Suction Pump
  126
- Removing the Water Pump Wheel
  127
- Removing the Clutch Cover
  127
- Removing the Clutch Discs
  127
- Removing the Outer Clutch Hub
  128
- Removing the Intermediate Kick Starter Gear
  129
- Removing the Shift Shaft
  129
- Removing the Shift Drum Locating Unit
  129
- Removing the Locking Lever
  129
- Removing the Force Pump
  130
- Removing the Primary Gear
  130
- Removing the Timing Chain
  131
- Removing the Spacer
  131
- Removing the Left Section of the Engine Case
  131
- Removing the Shift Rails
  132
- Removing the Shift Drum
  132
- Removing the Shift Forks
  132
- Removing the Transmission Shafts
  132
- Removing the Crankshaft
  133
30/Engine - Work on the Individual Parts
134
- Work on the Right Section of the Engine Case
  134
- Working on the Left Section of the Engine Case
  135
- Work on the Clutch Cover
  136
- Checking the Oil Pressure Regulator Valve
  137
- Checking the Lubrication System
  138
- Removing the Crankshaft Bearing Inner Race
  138
- Installing the Crankshaft Bearing Inner Race
  138
- Changing the Connecting Rod, Conrod Bearing and Crank Pin
  139
- Checking the Crankshaft Run-Out at the Bearing Pin
  140
- Removing the Drive Wheel of the Balancer Shaft
  140
- Installing the Drive Wheel of the Balancer Shaft
  140
- Cylinder - Nikasil ® Coating
  141
- Checking/Measuring the Cylinder
  141
- Checking/Measuring the Piston
  141
- Measuring the Piston/Cylinder Mounting Clearance
  142
- Checking the Piston Ring End Gap
  142
- Changing the Camshaft Bearing
  143
- Checking the Camshafts
  143
- Checking the Pivot Points of the Camshafts
  143
- Removing the Valves
  144
- Checking the Valves
  145
- Checking the Valve Springs
  146
- Checking the Valve Spring Seat
  146
- Checking the Cam Levers
  146
- Checking the Cylinder Head
  146
- Installing the Valves
  147
- Checking the Freewheel
  148
- Preassembling the Kick Starter Shaft
  148
- Checking the Electric Starter Drive
  149
- Checking the Timing Assembly
  150
- Preparing the Timing Chain Tensioner for Installation
  151
- Checking the Clutch
  151
- Checking the Shift Mechanism
  153
- Preassembling the Shift Shaft
  154
- Disassembling the Main Shaft
  154
- Disassembling the Countershaft
  155
- Checking the Transmission
  155
- Assembling the Main Shaft
  157
- Assembling the Countershaft
  157
30/Engine Assembly
159
- Installing the Crankshaft
  159
- Installing the Transmission Shafts
  159
- Installing the Shift Forks
  159
- Installing the Shift Drum
  160
- Installing the Shift Rails
  160
- Installing the Left Engine Case
  160
- Installing the Spacer
  161
- Installing the Timing Chain
  161
- Installing the Primary Gear
  162
- Installing the Force Pump
  162
- Installing the Suction Pump
  163
- Installing the Locking Lever
  164
- Installing the Shift Drum Locating Unit
  164
- Installing the Shift Shaft
  164
- Installing the Intermediate Kick Starter Gear
  164
- Installing the Kick Starter Shaft
  164
- Installing the Outer Clutch Hub
  165
- Installing the Clutch Discs
  166
- Installing the Clutch Cover
  167
- Installing the Water Pump Cover
  167
- Installing the Starter Drive
  168
- Installing the Piston
  169
- Installing the Cylinder Head
  170
- Installing the Camshafts
  171
- Checking the Valve Timing
  172
- Adjusting the Valve Timing
  172
- Installing the Timing Chain Tensioner
  173
- Checking the Valve Clearance
  174
- Adjusting the Valve Clearance
  175
- Installing the Torque Limiter
  175
- Installing the Alternator Cover
  175
- Installing the Kick Starter
  176
- Installing the Valve Cover
  176
- Installing the Spark Plug
  177
- Installing the Oil Filter
  177
- Installing the Oil Screen
  177
- Installing the Spacer
  178
- Installing the Clutch Push Rod
  178
- Removing the Engine from the Work Stand
  178
32/Clutch
179
- Checking the Fluid Level of the Hydraulic Clutch
  179
- Changing the Hydraulic Clutch Fluid
  179
35/Water Pump, Cooling System
180
- Cooling System
  180
- Checking the Antifreeze and Coolant Level
  180
- Checking the Coolant Level
  181
- Draining the Coolant
  181
- Refilling Coolant
  182
38/Lubrication System
183
39/Ignition System
188
40/Electric Starter
191
- Checking the Starter Motor
  191
41/Throttle Valve Body
192
- Throttle Position Sensor Circuit a - Checking the Basic Settings
  192
- Throttle Position Sensor - Adjusting the Basic Settings
  192
Technical Data - Engine
194
- Capacity - Engine Oil
  194
- Capacity - Coolant
  194
Technical Data - Tolerance, Wear Limits of Engine
195
Technical Data - Engine Tightening Torques
196
Technical Data - Chassis
198
- Lighting Equipment
  199
- Tires
  199
- Capacity - Fuel
  199
Technical Data - Fork
200
Technical Data - Shock Absorber
201
Technical Data - Chassis Tightening Torques
202
Cleaning, Care
203
- Cleaning the Motorcycle
  203
- Checks and Maintenance Steps for Winter Operation
  204
Storage
205
- Preparing for Use after Storage
  205
Service Schedule
206
- Service Work (as Additional Order)
  207
Wiring Diagram
208
- Exc-F Eu, Exc-F Six Days)
  208
- Exc-F Eu, Exc-F Six Days)
  210
- Exc-F Eu, Exc-F Six Days)
  212
- Exc-F Eu, Exc-F Six Days)
  214
- Exc-F Eu, Exc-F Six Days)
  216
- Exc-F Eu, Exc-F Six Days)
  218
- Exc-F Eu, Exc-F Six Days)
  220
- Exc-F Eu, Exc-F Six Days)
  222
- Exc-F Aus)
  224
- Exc-F Aus)
  226
- Exc-F Aus)
  228
- Exc-F Aus)
  230
- Exc-F Aus)
  232
- Exc-F Aus)
  234
- Exc-F Aus)
  236
- Exc-F Aus)
  238
- Exc-F Usa)
  240
- Exc-F Usa)
  242
- Exc-F Usa)
  244
- Exc-F Usa)
  246
- Exc-F Usa)
  248
- Exc-F Usa)
  250
- Exc-F Usa)
  252
- Exc-F Usa)
  254
- Xcf-W)
  256
- Xcf-W)
  258
- Xcf-W)
  260
- Xcf-W)
  264
- Xcf-W)
  266
- Xcf-W)
  268
Substances
270
Auxiliary Substances
272
Special Tools
274
Standards
287
Index
288

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KTM 350 EXC-F EU 2012 Setup Instructions

KTM 350 EXC-F EU 2012 Setup Instructions (19 pages)

Brand: KTM | Category: Motorcycle | Size: 1.06 MB

Table of Contents

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