Premounting The Kickstarter Shaft - KTM 400 EXC AUS 2011 Repair Manual

301ENGINE - WORK ON THE INDIVIDUAL PARTS
- Check the pivot points of main shaft. and countershaft • for damage and wear.
• If there is damage or wear:
- Change the main shaft and/or countershaft.
- Check the tooth profiles of the main shaft. and countershaft • for damage and wear.
• If there is damage or wear:
- Change the main shaft and/or countershaft.
- Check the pivot points of idler gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check the shift dogs of idler gears
I»
and solid gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check the tooth faces of idler gears. and solid gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check the tooth profiles of solid gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check solid gears. for smooth operation in the profile of main shaft •.
• If the solid gear does not move freely:
- Change the solid gear or the main shaft.
- Check solid gears. for smooth operation in the profile of countershaft •.
• If the solid gear does not move freely:
- Change the solid gear or the countershaft.
- Check stop disks. for damage and wear.
• If there is damage or wear:
- Change the stop disks.
- Use new lock rings. with every repair.
Pramountlnllha klckstarter shaft
30100(}'10
301001-10
- Mount washer 0 and needle bearing •.
- Mou nt starter wheel •.
- Mount washer. and lock ring •.
140
301ENGINE - WORK ON THE INDIVIDUAL PARTS
- Check the pivot points of main shaft. and countershaft • for damage and wear.
• If there is damage or wear:
- Change the main shaft and/or countershaft.
- Check the tooth profiles of the main shaft. and countershaft • for damage and wear.
• If there is damage or wear:
- Change the main shaft and/or countershaft.
- Check the pivot points of idler gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check the shift dogs of idler gears
I»
and solid gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check the tooth faces of idler gears. and solid gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check the tooth profiles of solid gears. for damage and wear.
• If there is damage or wear:
- Change the idler/solid gear pair.
- Check solid gears. for smooth operation in the profile of main shaft •.
• If the solid gear does not move freely:
- Change the solid gear or the main shaft.
- Check solid gears. for smooth operation in the profile of countershaft •.
• If the solid gear does not move freely:
- Change the solid gear or the countershaft.
- Check stop disks. for damage and wear.
• If there is damage or wear:
- Change the stop disks.
- Use new lock rings. with every repair.
Pramountlnllha klckstarter shaft
30100(}'10
301001-10
- Mount washer 0 and needle bearing •.
- Mou nt starter wheel •.
- Mount washer. and lock ring •.
140