KTM 400 EXC AUS 2011 Repair Manual page 5

TABLE OF CONTENTS
5
Installing the oil filte, .................................................. 183 Page 4 of 5 (EXC AUS) ................................................ 228
Filling up with engine oil .............................................. 183 Page 5 of 5 (EXC AUS) ................................................ 230
Adding engine oil ........................................................ 184 Page 1 of 5 (EXC USA) ................................................ 232
Checking the engine oil p'essu'e ................................... 184 Page 2 of 5 (EXC USA) ................................................ 234
Checking the gea, oil leveL ........................................... 185 Page 3 of 5 (EXC USA) ................................................ 236
Changing gear oil, cleaning gear oil screen ..................... 185
Page 4 of 5 (EXC USA) ................................................ 238
Draining gear oil, cleaning gear oil screen ...................... 185 Page 5 of 5 (EXC USA) ................................................ 240
Filling up with gea, oil ................................................. 186 Page 1 of 4 (XC-W SIX DAYS) ....................................... 242
Adding gea, oil ............................................................ 186 Page 2 of 4 (XC-W SIX DAYS) ....................................... 244
39/1GNITION SYSTEM ..................................................... 188 Page 3 of 4 (XC-W SIX DAYS) ....................................... 246
Checking the ignition system ........................................ 188 Page 4 of 4 (XC-W SIX DAYS) ....................................... 248
Ignition coil - checking the p,imary winding ................... 189 SUBSTANCES ................................................................. 250
Ignition coil - checking the secondary winding ................ 189 AUXILIARY SUBSTANCES ................................................ 252
Checking the spa,k plug connecto' ................................ 190 SPECIAL TOOLS .............................................................. 254
Alternato, - checking the cha,ging coil of the ignition ...... 190
STANDARDS ................................................................... 267
Alternato, - checking the light and battery winding ......... 190
INDEX ............................................................................ 268
Checking the ignition pulse gene,ato, ............................ 191
Removi ng the stato,... ....... ....... ...... ....... ....... ...... .......... 192
Installing the stato, ..................................................... 192
40/ELECTRIC STARTER ................................................... 193
Checking the starte' mota, ........................................... 193
TECHNICAL DATA - ENGINE ............................................ 194
Gapacity - engine oil .................................................... 194
Gapacity - transmission oiL ........................................... 195
Gapacity - coolant ........................................................ 195
TECHNICAL DATA - TOLERANCE, WEAR LIMITS OF
ENGINE ......................................................................... 196
TECHNICAL DATA - ENGINE TIGHTENING TORQUES ........ 197
TECHNICAL DATA - CARBURETOR ................................... 199
all 400 models ............................................................ 199
450 EXC EU/AUS, 450 EXC SIX DAYS .......................... 199
450 EXC USA ............................................................. 199
450 XC-W SIX DAYS USA ............................................ 200
530 EXC EU/AUS, 530 EXC SIX DAYS .......................... 200
530 EXC USA ............................................................. 200
530 XC-W SIX DAYS USA ............................................ 201
TECHNICAL DATA - CARBURETOR TIGHTENING
TORQU ES ....... .................... .................... ........................ 202
TECHNICAL DATA - CHASSIS .......................................... 203
Lighting equipment ..................................................... 204
Ti,es .......................................................................... 204
Gapacity - fuel.... ...... .............. ...... .............. ...... ........... 204
TECHNICAL DATA - FORK ................................................ 205
TECHNICAL DATA - SHOCK ABSORBER ........................... 206
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ...... 207
CLEAN I NG...... .................... ....... ............. ....... ................. 208
Clean i ng the motorcycle................. ....... ............. .......... 208
STORAGE ....................................................................... 209
Sto'age ....................................................................... 209
Putting into ope,ation afie, sto,age ............................... 209
SERVICE SCHEDULE ....................................................... 210
Service schedule ......................................................... 210
Service wo,k (as additional o'de') .................................. 211
WIRING DIAGRAM .......................................................... 212
Page 1 of 5 (EXC EU, EXC SIX DAyS) ............................ 212
Page 2 of 5 (EXC EU, EXC SIX DAyS) ............................ 214
Page 3 of 5 (EXC EU, EXC SIX DAyS) ............................ 216
Page 4 of 5 (EXC EU, EXC SIX DAyS) ............................ 218
Page 5 of 5 (EXC EU, EXC SIX DAyS) ............................ 220
Page 1 of 5 (EXC AUS) ................................................ 222
Page 2 of 5 (EXC AUS) ................................................ 224
Page 3 of 5 (EXC AUS) ................................................ 226
TABLE OF CONTENTS
5
Installing the oil filte, .................................................. 183 Page 4 of 5 (EXC AUS) ................................................ 228
Filling up with engine oil .............................................. 183 Page 5 of 5 (EXC AUS) ................................................ 230
Adding engine oil ........................................................ 184 Page 1 of 5 (EXC USA) ................................................ 232
Checking the engine oil p'essu'e ................................... 184 Page 2 of 5 (EXC USA) ................................................ 234
Checking the gea, oil leveL ........................................... 185 Page 3 of 5 (EXC USA) ................................................ 236
Changing gear oil, cleaning gear oil screen ..................... 185
Page 4 of 5 (EXC USA) ................................................ 238
Draining gear oil, cleaning gear oil screen ...................... 185 Page 5 of 5 (EXC USA) ................................................ 240
Filling up with gea, oil ................................................. 186 Page 1 of 4 (XC-W SIX DAYS) ....................................... 242
Adding gea, oil ............................................................ 186 Page 2 of 4 (XC-W SIX DAYS) ....................................... 244
39/1GNITION SYSTEM ..................................................... 188 Page 3 of 4 (XC-W SIX DAYS) ....................................... 246
Checking the ignition system ........................................ 188 Page 4 of 4 (XC-W SIX DAYS) ....................................... 248
Ignition coil - checking the p,imary winding ................... 189 SUBSTANCES ................................................................. 250
Ignition coil - checking the secondary winding ................ 189 AUXILIARY SUBSTANCES ................................................ 252
Checking the spa,k plug connecto' ................................ 190 SPECIAL TOOLS .............................................................. 254
Alternato, - checking the cha,ging coil of the ignition ...... 190
STANDARDS ................................................................... 267
Alternato, - checking the light and battery winding ......... 190
INDEX ............................................................................ 268
Checking the ignition pulse gene,ato, ............................ 191
Removi ng the stato,... ....... ....... ...... ....... ....... ...... .......... 192
Installing the stato, ..................................................... 192
40/ELECTRIC STARTER ................................................... 193
Checking the starte' mota, ........................................... 193
TECHNICAL DATA - ENGINE ............................................ 194
Gapacity - engine oil .................................................... 194
Gapacity - transmission oiL ........................................... 195
Gapacity - coolant ........................................................ 195
TECHNICAL DATA - TOLERANCE, WEAR LIMITS OF
ENGINE ......................................................................... 196
TECHNICAL DATA - ENGINE TIGHTENING TORQUES ........ 197
TECHNICAL DATA - CARBURETOR ................................... 199
all 400 models ............................................................ 199
450 EXC EU/AUS, 450 EXC SIX DAYS .......................... 199
450 EXC USA ............................................................. 199
450 XC-W SIX DAYS USA ............................................ 200
530 EXC EU/AUS, 530 EXC SIX DAYS .......................... 200
530 EXC USA ............................................................. 200
530 XC-W SIX DAYS USA ............................................ 201
TECHNICAL DATA - CARBURETOR TIGHTENING
TORQU ES ....... .................... .................... ........................ 202
TECHNICAL DATA - CHASSIS .......................................... 203
Lighting equipment ..................................................... 204
Ti,es .......................................................................... 204
Gapacity - fuel.... ...... .............. ...... .............. ...... ........... 204
TECHNICAL DATA - FORK ................................................ 205
TECHNICAL DATA - SHOCK ABSORBER ........................... 206
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ...... 207
CLEAN I NG...... .................... ....... ............. ....... ................. 208
Clean i ng the motorcycle................. ....... ............. .......... 208
STORAGE ....................................................................... 209
Sto'age ....................................................................... 209
Putting into ope,ation afie, sto,age ............................... 209
SERVICE SCHEDULE ....................................................... 210
Service schedule ......................................................... 210
Service wo,k (as additional o'de') .................................. 211
WIRING DIAGRAM .......................................................... 212
Page 1 of 5 (EXC EU, EXC SIX DAyS) ............................ 212
Page 2 of 5 (EXC EU, EXC SIX DAyS) ............................ 214
Page 3 of 5 (EXC EU, EXC SIX DAyS) ............................ 216
Page 4 of 5 (EXC EU, EXC SIX DAyS) ............................ 218
Page 5 of 5 (EXC EU, EXC SIX DAyS) ............................ 220
Page 1 of 5 (EXC AUS) ................................................ 222
Page 2 of 5 (EXC AUS) ................................................ 224
Page 3 of 5 (EXC AUS) ................................................ 226