KTM 690 Enduro R EU 2012 Manuals

Manuals and User Guides for KTM 690 Enduro R EU 2012. We have 2 KTM 690 Enduro R EU 2012 manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 690 Enduro R EU 2012 Repair Manual (234 pages)

Brand: KTM | Category: Motorcycle | Size: 12 MB

Table of Contents
4
1 Means of Representation

7
- Symbols Used
  7
- Formats Used
  7
2 Safety Advice

8
- Repair Manual
  8
- Degrees of Risk and Symbols
  8
- Work Rules
  8
3 Important Notes

9
4 Serial Numbers

10
- Chassis Number
  10
- Type Label
  10
- Engine Number
  10
- Key Number
  10
- Fork Part Number
  10
- Shock Absorber Part Number
  11
5 Motorcycle

12
6 Fork, Triple Clamp

15
7 Handlebar, Controls

35
8 Frame

38
- Removing the Engine Guard
  38
- Installing the Engine Guard
  38
9 Shock Absorber, Swingarm

39
10 Exhaust

58
- Removing the Manifold
  58
- Installing the Manifold
  58
- Removing the Main Silencer
  59
- Installing the Main Silencer
  60
11 Air Filter

61
12 Fuel Tank, Seat, Trim

64
- Opening the Filler Cap
  64
- Closing Filler Cap
  64
- Removing the Seat
  64
- Mounting the Seat
  65
- Taking off the Side Cover
  65
- Mounting the Side Cover
  65
- Checking the Fuel Pressure
  66
- Changing the Fuel Filter
  67
- Changing the Fuel Pump
  70
13 Wheels

73
14 Wiring Harness, Battery

84
- Removing the Battery
  84
- Installing the Battery
  84
- Disconnecting the Battery
  84
- Connecting the Battery
  85
- Recharging the Battery
  85
- Checking the Charging Voltage
  86
- Changing the Main Fuse
  87
- Changing Fuses of Individual Power Consumers
  87
- Adjusting the Engine Characteristic
  88
15 Brake System

90
16 Lighting System, Instruments

100
- Combination Instrument
  100
- Setting Kilometers or Miles
  100
- Setting the Clock
  100
- Setting/Resetting Display TRIP 1
  100
- Setting/Resetting Display TRIP 2
  100
- Setting the Wheel Circumference
  101
- Checking the Headlight Setting
  102
- Adjusting the Headlight Range
  102
- Removing the Headlight Mask with the Headlight
  102
- Installing the Headlight Mask with the Headlight
  103
- Changing the Parking Light Bulb
  103
- Changing the Headlight Bulb
  104
- Changing the Turn Signal Bulb
  104
17 Engine

106
- Removing the Engine
  106
- Installing the Engine
  108
- Engine Disassembly
  112
- Clamping the Engine into the Engine Assembly Stand
  112
- Draining the Engine Oil
  112
- Removing Starter Motor
  113
- Removing Valve Cover
  113
- Removing the Alternator Cover
  113
- Removing Spacer
  113
- Removing Gear Position Sensor
  113
- Removing Oil Filter
  114
- Removing Thermostat
  114
- Setting Engine to Ignition Top Dead Center
  114
- Removing Water Pump Wheel
  115
- Removing Clutch Cover
  115
- Removing Spacer and Spring
  116
- Removing Spark Plug
  116
- Removing Timing Chain Tensioner
  116
- Removing Camshafts
  116
- Removing Cylinder Head
  117
- Removing Piston
  117
- Removing Rotor
  117
- Removing Timing Chain Rails
  118
- Removing Timing Chain and Timing Chain Sprocket
  118
- Removing Crankshaft Position Sensor
  119
- Removing Clutch Cage
  119
- Removing Primary Gear
  120
- Removing Starter Drive
  120
- Removing Shift Shaft
  121
- Removing Shift Drum Locating
  121
- Removing Locking Lever
  121
- Removing Oil Pumps
  121
- Removing Left Engine Case
  122
- Removing Crankshaft and Balancer Shaft
  122
- Removing Transmission Shafts
  123
- Work on Individual Parts
  124
- Work on the Right Section of the Engine Case
  124
- Work on the Left Section of the Engine Case
  125
- Work on the Clutch Cover
  127
- Removing Crankshaft Bearing Inner Ring
  127
- Removing Balancer Shaft Drive Wheel
  127
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin
  127
- Checking Crankshaft Run-Out at Bearing Pin
  129
- Installing Balancer Shaft Drive Wheel
  129
- Installing Crankshaft Bearing Inner Ring
  130
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  130
- Cylinder - Nikasil ® Coating
  131
- Checking/Measuring the Cylinder
  131
- Checking/Measuring the Piston
  132
- Checking Piston Ring End Gap
  133
- Checking Piston/Cylinder Mounting Clearance
  133
- Checking Oil Pumps for Wear
  133
- Replacing Autodecompressor
  134
- Preparing Timing Chain Tensioner for Installation
  134
- Checking Timing Assembly
  135
- Removing Rocker Arm
  135
- Changing Camshaft Bearing
  136
- Removing Valves
  137
- Checking Valves
  137
- Checking Valve Springs
  138
- Checking Valve Spring Retainer
  138
- Checking Cylinder Head
  138
- Installing Valves
  139
- Installing Rocker Arm
  139
- Disassembling the Antihopping Clutch
  140
- Checking the Clutch
  140
  - Preassembling the Antihopping Clutch
    142
  - Checking Shift Mechanism
    143
  - Preassembling Shift Shaft
    143
  - Disassembling the Main Shaft
    144
  - Dismantling Countershaft
    144
  - Checking the Transmission
    145
  - Assembling the Main Shaft
    146
  - Assembling Countershaft
    147
  - Checking the Starter Drive
    148
  - Removing Freewheel
    148
  - Checking Freewheel
    149
  - Installing Freewheel
    149
  - Engine Assembly
    150
  - Installing Transmission Shafts
    150
  - Installing Crankshaft and Balancer Shaft
    151
  - Installing Left Engine Case
    152
  - Installing Oil Pumps
    152
  - Installing Locking Lever
    153
  - Installing Shift Drum Locating
    153
  - Installing Shift Shaft
    153
  - Installing Starter Drive
    153
  - Installing Primary Gear
    154
  - Clutch Cage, Installing
    154
  - Installing Crankshaft Position Sensor
    155
  - Installing Timing Chain and Timing Chain Sprocket
    156
  - Installing Timing Chain Rails
    156
  - Installing Rotor
    156
  - Adjusting Crankshaft Position Sensor Distance
    157
  - Setting Engine to Top Dead Center
    157
  - Installing Piston
    157
  - Installing Cylinder Head
    159
  - Installing Camshafts
    159
  - Installing Timing Chain Tensioner
    160
  - Checking Valve Clearance
    160
  - Adjusting Valve Clearance
    161
  - Installing Spark Plug
    162
  - Installing Spacer and Spring
    162
  - Installing Clutch Cover
    162
  - Mounting Water Pump Cover
    162
  - Installing Thermostat
    163
  - Installing the Oil Filter
    163
  - Installing Gear Position Sensor
    163
  - Installing the Spacer
    164
  - Installing Oil Screens
    164
  - Installing Alternator Cover
    165
  - Installing the Starter Motor
    165
  - Installing Valve Cover
    166
  - Removing the Engine from the Engine Assembly Stand
    166
18 Clutch

167
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  167
- Changing the Hydraulic Clutch Fluid
  167
19 Water Pump, Cooling System

168
- Draining the Coolant
  168
- Filling/Bleeding the Cooling System
  168
- Checking the Antifreeze and Coolant Level
  169
- Checking the Coolant Level
  170
20 Lubrication System

171
- Oil Circuit
  171
- Checking the Engine Oil Level
  171
- Checking the Engine Oil Pressure
  172
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  173
- Draining the Engine Oil
  173
- Removing the Oil Filter
  174
- Installing the Oil Filter
  174
- Cleaning the Oil Screens
  175
- Filling up with Engine Oil
  176
- Adding Engine Oil
  176
21 Ignition System

177
22 Technical Data

179
- Engine
  179
- Engine Tolerance, Wear Limits
  179
- Engine Tightening Torques
  181
- Capacities
  182
- Engine Oil
  182
- Coolant
  182
- Fuel
  182
- Chassis
  182
- Electrical System
  183
- Tires
  183
- Fork
  184
- Shock Absorber
  184
- Chassis Tightening Torques
  185
23 Cleaning/Protective Treatment

187
- Cleaning the Motorcycle
  187
- Checks and Maintenance Steps for Winter Operation
  188
24 Storage

189
- Preparing for Use after Storage
  189
25 Service Schedule

190
26 Wiring Diagram

192
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
- 204
  206
- 206
  208
- 208
  210
27 Substances

212
28 Auxiliary Substances

214
29 Special Tools

216
30 Standards

229
- Index
  230

KTM 690 Enduro R EU 2012 Owner's Manual (196 pages)

Brand: KTM | Category: Motorcycle | Size: 2 MB

Table of Contents
5
Means of Representation
9
Important Information
10
Warranty
10
Spare Parts, Accessories
11
Work Rules
11
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
16
Serial Numbers
18
Chassis Number
18
Type Label
18
Engine Number
19
Key Number
19
Fork Part Number
20
Shock Absorber Part Number
20
Controls
21
Clutch Lever
21
Hand Brake Lever
21
Throttle Grip
22
Light Switch
22
Turn Signal Switch
23
Horn Button
23
Emergency off Switch
24
Electric Starter Button
24
Ignition/Steering Lock
25
Combination Instrument
25
Combination Instrument - Function Buttons
26
Combination Instrument - Indicator Lamps
26
Combination Instrument - Display
27
Combination Instrument - Speedometer
28
Setting Kilometers or Miles
28
Combination Instrument - Time
29
Setting the Clock
29
Combination Instrument - Display ODO
30
Combination Instrument - Setting/Resetting TRIP 1
30
Combination Instrument - Setting/Resetting TRIP 2
31
Combination Instrument - TRIP F Display
32
Combination Instrument - Coolant Temperature Indicator
32
Opening the Filler Cap
33
Closing Filler Cap
34
Seat Release
34
Handrails
35
Passenger Footrests
35
Shift Lever
36
Foot Brake Lever
37
Side Stand
37
Preparing for Use
38
Advice on First Use
38
Running in the Engine
39
Loading the Vehicle
40
Riding Instructions
42
Performing Checks and Vehicle Care When Preparing for Use
42
Starting
43
Starting off
44
Shifting, Riding
44
Braking
48
Stopping, Parking
49
Refueling
50
Service Schedule
53
Tuning the Chassis
56
Fork/Shock Absorber
56
Adjusting the Compression Damping of the Fork
56
Adjusting the Rebound Damping of the Fork
57
Compression Damping of the Shock Absorber
58
Adjusting the Low-Speed Compression Damping of the Shock Absorber
58
Adjusting the High-Speed Compression Damping of the Shock Absorber
59
Adjusting the Rebound Damping of the Shock Absorber
60
Measuring the Unloaded Rear Wheel Sag
61
Checking the Static Sag of the Shock Absorber
62
Checking the Riding Sag of the Shock Absorber
63
Adjusting the Spring Preload of the Shock Absorber
63
Adjusting the Riding Sag
65
Handlebar Position
66
Adjusting Handlebar Position
66
Service Work on the Chassis
68
Raising the Motorcycle with the Lift Stand
68
Removing the Motorcycle from the Lift Stand
68
Bleeding the Fork Legs
69
Cleaning the Dust Boots of the Fork Legs
69
Loosening the Fork Protection
70
Positioning the Fork Protection
71
Checking the Steering Head Bearing Play
71
Adjusting the Play of the Steering Head Bearing
72
Removing the Seat
74
Mounting the Seat
74
Removing the Air Filter
75
Installing the Air Filter
76
Checking the Chain for Dirt
77
Cleaning the Chain
77
Checking the Chain Tension
78
Adjusting the Chain Tension
79
Check the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
81
Adjusting Chain Guide
86
Adjusting Basic Position of Clutch Lever
87
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
87
Removing the Engine Guard
88
Installing the Engine Guard
89
Brakes
90
Checking the Free Travel of the Hand Brake Lever
90
Adjusting the Free Travel of the Hand Brake Lever
90
Checking the Brake Discs
91
Checking the Front Brake Fluid Level
92
Adding Front Brake Fluid
93
Checking the Front Brake Linings
94
Changing the Front Brake Linings
95
Checking the Free Travel of Foot Brake Lever
99
Adjusting the Basic Position of the Foot Brake Lever
99
Checking Rear Brake Fluid Level
100
Adding Rear Brake Fluid
101
Checking the Rear Brake Linings
103
Changing the Rear Brake Linings
103
Wheels, Tires
107
Removing the Front Wheel
107
Installing the Front Wheel
108
Removing Rear Wheel
110
Installing the Rear Wheel
111
Checking the Rear Hub Rubber Dampers
112
Checking the Tire Condition
114
Checking the Tire Air Pressure
115
Checking the Spoke Tension
116
Electrical System
118
Removing the Battery
118
Installing the Battery
119
Recharging the Battery
120
Changing the Main Fuse
123
Changing Fuses of Individual Power Consumers
124
Removing the Headlight Mask with the Headlight
126
Installing the Headlight Mask with the Headlight
128
Changing the Headlight Bulb
129
Changing the Parking Light Bulb
130
Changing the Turn Signal Bulb
132
Checking the Headlight Setting
133
Adjusting the Headlight Range
133
Cooling System
135
Checking the Antifreeze and Coolant Level
135
Checking the Coolant Level
137
Draining the Coolant
139
Filling the Cooling System
140
Tuning the Engine
143
Checking the Play in the Throttle Cable
143
Adjusting the Play in the Throttle Cable
144
Adjusting the Engine Characteristic
144
Checking the Basic Position of the Shift Lever
146
Adjusting the Basic Position of the Shift Lever
146
Service Work on the Engine
148
Checking the Engine Oil Level
148
Changing the Engine Oil and Filter, Cleaning the Oil Screens
149
Draining the Engine Oil X
149
Removing the Oil Filter
150
Cleaning the Oil Screens
152
Installing the Oil Filter
154
Filling up with Engine Oil
154
Adding Engine Oil
155
Cleaning, Care
157
Cleaning the Motorcycle
157
Checks and Maintenance Steps for Winter Operation
159
Storage
160
Preparing for Use after Storage
161
Troubleshooting
162
Blink Code
165
Technical Data - Engine
169
Capacity - Engine Oil
170
Capacity - Coolant
170
Technical Data - Engine Tightening Torques
171
Technical Data - Chassis
174
Lighting Equipment
175
Tires
176
Capacity - Fuel
176
Technical Data - Fork
177
Technical Data - Shock Absorber
178
Technical Data - Chassis Tightening Torques
180
Substances
184
Engine Oil (SAE 10W/60)
185
Auxiliary Substances
188
Standards
190
Index
191

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KTM 690 Enduro R EU 2012 Manuals

KTM 690 Enduro R EU 2012 Repair Manual (234 pages)

Table of Contents

1 Means of Representation

2 Safety Advice

3 Important Notes

4 Serial Numbers

5 Motorcycle

6 Fork, Triple Clamp

7 Handlebar, Controls

8 Frame

9 Shock Absorber, Swingarm

10 Exhaust

11 Air Filter

12 Fuel Tank, Seat, Trim

13 Wheels

14 Wiring Harness, Battery

15 Brake System

16 Lighting System, Instruments

17 Engine

18 Clutch

19 Water Pump, Cooling System

20 Lubrication System

21 Ignition System

22 Technical Data

23 Cleaning/Protective Treatment

24 Storage

25 Service Schedule

26 Wiring Diagram

27 Substances

28 Auxiliary Substances

29 Special Tools

30 Standards

KTM 690 Enduro R EU 2012 Owner's Manual (196 pages)

Table of Contents

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