Installing The Oil Pump Gears; Installing The Locking Lever; Installing The Shift Drum Locating Uni; Installing The Shift Shaft - KTM 400 EXC AUS 2011 Repair Manual

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301ENGINE ASSEMBLY
147
-
Insert pin
O.
-
Position oil pump gears •.
Info
I
Ensure that the pins are seated properly.
-
Position washers •.
-
Mount shaft locking devices •.
-
Crank the oil pump gears and ensure that they move easily.
-
Mount locking lever. with the washer, sleeve and spring.
-
Mount and tighten
screw •.
Guideline
Screw, locking lever
M5
6Nm
Loctile- 243'"
(4.4 Ibf ft)
-
Push away locking lever. from the shift drum locating unit and position the shift
drum locating unit •.
Info
I
The flat areas of the shift drum locating unit are not symmetric.
-
Relieve tension from the locking lever.
-
Mount and tighten
screw •.
Guideline
Screw, shift drum locating
M6
10 Nm
(7.4lbfft)
-
Slide shift shaft. with the washer into the bearing seat.
Loctilee 243'"
-
Push sliding plate. away from the shift drum locating unit. Insert the shift shaft
all the way.
-
Let sliding plate. engage in the shift drum locating unit.
-
Shift through the transmission.
301ENGINE ASSEMBLY
147
-
Insert pin
O.
-
Position oil pump gears •.
Info
I
Ensure that the pins are seated properly.
-
Position washers •.
-
Mount shaft locking devices •.
-
Crank the oil pump gears and ensure that they move easily.
-
Mount locking lever. with the washer, sleeve and spring.
-
Mount and tighten
screw •.
Guideline
Screw, locking lever
M5
6Nm
Loctile- 243'"
(4.4 Ibf ft)
-
Push away locking lever. from the shift drum locating unit and position the shift
drum locating unit •.
Info
I
The flat areas of the shift drum locating unit are not symmetric.
-
Relieve tension from the locking lever.
-
Mount and tighten
screw •.
Guideline
Screw, shift drum locating
M6
10 Nm
(7.4lbfft)
-
Slide shift shaft. with the washer into the bearing seat.
Loctilee 243'"
-
Push sliding plate. away from the shift drum locating unit. Insert the shift shaft
all the way.
-
Let sliding plate. engage in the shift drum locating unit.
-
Shift through the transmission.

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