Installing The Oil Pump Gears; Installing The Locking Lever; Installing The Shift Drum Locating; Installing The Shift Shaft - KTM 450 EXC-R EU Repair Manual

30/ASSEMBLING ENGINE

Installing the oil pump gears

Installing the locking lever

Installing the shift drum locating

Installing the shift shaft

Check parts for damage and wear. Replace damaged or worn parts.
Insert pins
200127-11
Position oil pump gears
Info
Ensure that the pins are seated correctly.
Position washers
Mount shaft retainer
Crank the oil pump gears and check that they can be easily moved.
200124-11
Check parts for damage and wear. Replace damaged or worn parts.
Mount the locking lever
Mount and tighten screw
Specification
Screw, locking lever
200123-11
Check parts for damage and wear. Replace damaged or worn parts.
Push locking lever
locating .
Info
The flat surfaces of the shift drum locating are not symmetric.
Release the locking lever.
Mount and tighten screw
Specification
200122-11
Screw, shift drum locating
Check parts for damage and wear. Replace damaged or worn parts.
Slide shift shaft
Push sliding plate
the way.
Let sliding plate
200109-11
.
.
.
.
with washer, sleeve and spring.
.
M5
away from the shift drum locating and position shift drum
.
M6
with the washer into the bearing seat.
away from the shift drum locating. Insert the shift shaft all
engage in the shift drum locating.
®
6 Nm Loctite 243™
(4.43 lbf ft)
®
10 Nm Loctite 243™
(7.38 lbf ft)
99