Disassembling The Compression Damping Fitting; Checking The Fork Legs - KTM 400 EXC AUS 2011 Repair Manual

Ol/FORK, TRIPLE CLAMP
Disassemblin the compression damp'inl rminl
• Inlo
I
The steps are identical for both fork legs.
- 200702-10
Checkinl the fork I~
200728-10
- Disassemble the fork legs. ( .. p. 16)
- Clamp the compression damping fitting in a bench vise using soft jaws.
- Remove nut
O.
- Remove the spri ng.
- Remove washer ••
- Remove piston •.
- Remove shim stack •.
- Remove O-ring. and seal ring. from the compression damping fitting.
- Extract the compression damping fitting.
Condition
The fork legs must be disassembled.
- Check the inner tube and axle clamp for damage.
• If there is damage:
- Change the inner tube.
- Measure the outside diameter at several locations on the inner tube.
Outside diameter of the inner tube
47.975 ... 48.005
mm
(1.88878 ...
1.88996 in)
• If the measured value is below the specified value:
- Change the inner tube.
21
Ol/FORK, TRIPLE CLAMP
Disassemblin the compression damp'inl rminl
• Inlo
I
The steps are identical for both fork legs.
- 200702-10
Checkinl the fork I~
200728-10
- Disassemble the fork legs. ( .. p. 16)
- Clamp the compression damping fitting in a bench vise using soft jaws.
- Remove nut
O.
- Remove the spri ng.
- Remove washer ••
- Remove piston •.
- Remove shim stack •.
- Remove O-ring. and seal ring. from the compression damping fitting.
- Extract the compression damping fitting.
Condition
The fork legs must be disassembled.
- Check the inner tube and axle clamp for damage.
• If there is damage:
- Change the inner tube.
- Measure the outside diameter at several locations on the inner tube.
Outside diameter of the inner tube
47.975 ... 48.005
mm
(1.88878 ...
1.88996 in)
• If the measured value is below the specified value:
- Change the inner tube.
21