Assembling The Rebound Adjuster - KTM 400 EXC AUS 2011 Repair Manual

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04LSHOCK ABSORBER, SWINGARM
51
Assamblinllllla rebound adjuster
1
200809-10
-
Press the heim joint against the lock ring using the special tool.
I
Pressing tool (Tl207S)
(r
p. 263)
-
Mount the second lock ring •.
-
Mount seal ring. on both sides.
-
Position both collar bushings. and press in.
-
Grease O-ring
0
of the rebound needle.
I
Lubricant (Tl58)
(r
p. 252)
-
Mount rebound needle. in the piston rod.
Info
I
Push in the rebound needle to the point where it is possible to mount the
rebound damping adjusting screw.
-
Mount rubber plug •.
-
Lubricate spring, balls. and O-ring •.
I
Lubricant (Tl59)
(r
p. 253)
-
Screw in the rebound damping adjusting screw. all the way.
-
Mount and tighten screw sleeve •.
Guideline
I
Screw sleeve
I
M14xl
118
Nm
~13.3
Ibf tt)
-
Screw out the rebound damping adjusting screw. to the stop.
-
Grease the O-ring of the rebound damping seat.
I
Lubricant (Tl59)
(r
p. 253)
-
Mount and tighten rebound damping valve seat •.
Guideline
Rebound damping valve
seat
Info
M8xI
6Nm
(4.4 Ibf
It)
Loctile- 2701
I
The rebound damping valve seat must be pressed inward before tightening.
04LSHOCK ABSORBER, SWINGARM
51
Assamblinllllla rebound adjuster
1
200809-10
-
Press the heim joint against the lock ring using the special tool.
I
Pressing tool (Tl207S)
(r
p. 263)
-
Mount the second lock ring •.
-
Mount seal ring. on both sides.
-
Position both collar bushings. and press in.
-
Grease O-ring
0
of the rebound needle.
I
Lubricant (Tl58)
(r
p. 252)
-
Mount rebound needle. in the piston rod.
Info
I
Push in the rebound needle to the point where it is possible to mount the
rebound damping adjusting screw.
-
Mount rubber plug •.
-
Lubricate spring, balls. and O-ring •.
I
Lubricant (Tl59)
(r
p. 253)
-
Screw in the rebound damping adjusting screw. all the way.
-
Mount and tighten screw sleeve •.
Guideline
I
Screw sleeve
I
M14xl
118
Nm
~13.3
Ibf tt)
-
Screw out the rebound damping adjusting screw. to the stop.
-
Grease the O-ring of the rebound damping seat.
I
Lubricant (Tl59)
(r
p. 253)
-
Mount and tighten rebound damping valve seat •.
Guideline
Rebound damping valve
seat
Info
M8xI
6Nm
(4.4 Ibf
It)
Loctile- 2701
I
The rebound damping valve seat must be pressed inward before tightening.

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