Vacon 100 Industrial Applications Manual
  1. Manuals
  2. Brands
  3. Vacon Manuals
  4. DC Drives
  5. 100 INDUSTRIAL
  6. Applications manual

Vacon 100 Industrial Applications Manual

Ac drives
Hide thumbs Also See for 100 Industrial:
Table of Contents

Advertisement

Quick Links

See also: Technical Manual , User Manual
vacon
100 industrial
®
vacon
100 x
®
ac drives
application manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 100 Industrial and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Vacon 100 Industrial

Summary of Contents for Vacon 100 Industrial

  • Page 1 100 industrial ® vacon 100 x ® ac drives application manual...

  • Page 3: About This Manual

    FW0072V026 ABOUT THIS MANUAL This manual is copyright of Vacon Ltd. All Rights Reserved. The manual is subject to change without prior notice. The original language of these instructions is English. In this manual, you can read about the functions of the VACON AC drive and how to use the ®...
  • Page 4 VACON · 4 PREFACE How to use the parameters. • Digital and analogue input programming. • Application-specific functions. • Chapter 11, Fault tracing The faults and their causes. • Resetting the faults. • Chapter 12, Appendix 1 Data on the different default values of the applications.

  • Page 5: Functions Of The Vacon ® Ac Drive

    PREFACE VACON · 5 FUNCTIONS OF THE VACON AC DRIVE ® You can select one of the preset applications for your process: Standard, Local/Remote, • Multi-step speed, PID control, Multi-purpose or Motor potentiometer. The drive automatically makes some of the necessary settings, which makes the commissioning easy.
  • Page 6 VACON · 6 LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS VACON · 7 TABLE OF CONTENTS Preface Document details About this manual Functions of the VACON AC drive ® 1 Quick Startup Guide Control panel and keypad The displays First start-up Description of the applications 1.4.1 Standard application 1.4.2...
  • Page 8 VACON · 8 TABLE OF CONTENTS 4 Monitoring menu Monitor group 4.1.1 Multimonitor 4.1.2 Trend curve 4.1.3 Basic 4.1.4 4.1.5 Temperature inputs 4.1.6 Extras and advanced 4.1.7 Timer functions monitoring 4.1.8 PID controller monitoring 4.1.9 External PID controller monitoring 4.1.10 Multi-pump monitoring 4.1.11...
  • Page 9 TABLE OF CONTENTS VACON · 9 7 I/O and hardware menu Basic I/O Option board slots Real time clock Power unit settings Keypad Fieldbus 8 User settings, favourites and user level menus User settings 8.1.1 Parameter backup Favourites 8.2.1 Adding an item to the Favourites 8.2.2...
  • Page 10 VACON · 10 TABLE OF CONTENTS 10.4 References 10.4.1 Frequency reference 10.4.2 Torque reference 10.4.3 Torque control in Open loop control 10.4.4 Torque control in Advanced sensorless control 10.4.5 Preset frequencies 10.4.6 Motor potentiometer parameters 10.4.7 Joystick parameters 10.4.8 Jogging parameters 10.5...
  • Page 11 TABLE OF CONTENTS VACON · 11 10.14 PID controller 10.14.1 Basic settings 10.14.2 Setpoints 10.14.3 Feedback 10.14.4 Feedforward 10.14.5 Sleep function 10.14.6 Feedback supervision 10.14.7 Pressure loss compensation 10.14.8 Soft fill 10.14.9 Input pressure supervision 10.14.10 Frost protection 10.15 External PID controller 10.16 Multi-pump function...

  • Page 12: Quick Startup Guide

    VACON · 12 QUICK STARTUP GUIDE QUICK STARTUP GUIDE CONTROL PANEL AND KEYPAD The control panel is the interface between the AC drive and the user. With the control panel, you can control the speed of a motor and monitor the status of the AC drive. You can also set the parameters of the AC drive.

  • Page 13: First Start-Up

    QUICK STARTUP GUIDE VACON · 13 READY STOP Main Menu Quick Setup ( 17 ) Monitor ( 5 ) Parameters ( 12 ) Fig. 2: The graphical display A. The first status field: STOP/RUN F. The location field: the ID number of the B.
  • Page 14 VACON · 14 QUICK STARTUP GUIDE Language selection (P6.1) The selection is different in all the language packages Daylight saving* (P5.5.5) Russia Time* (P5.5.2) hh:mm:ss Year* (P5.5.4) yyyy Date* (P5.5.3) dd.mm. * If a battery is installed, you see these steps.

  • Page 15: Description Of The Applications

    QUICK STARTUP GUIDE VACON · 15 Set a value for P3.3.1.1 Minimum Frequency Refer- Range: 0.00...P3.3.1.2 Hz ence Set a value for P3.3.1.2 Maximum Frequency Refer- Range: P3.3.1.1...320.00 Hz ence Set a value for P3.4.1.2 Acceleration Time 1 Range: 0.1...300.0 s Set a value for P3.4.1.3 Deceleration Time 1...
  • Page 16 R O2/2 CM R O2/3 NO Thermistor input TI1+ TI1- R O3/2 CM Relay output 3 READY R O3/3 NO Fig. 4: The default control connections of the Standard application * = Available only in VACON 100 X. ® LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 17 QUICK STARTUP GUIDE VACON · 17 ** = For the DIP switch configurations in VACON 100 X, see the VACON 100 X Installation ® ® manual. Fig. 5: The DIP switch A. Digital input DIP switch C. Connected to GND (Default) B.
  • Page 18 VACON · 18 QUICK STARTUP GUIDE Table 3: M1 Quick Setup Index Parameter Unit Default Description 0 = Standard 1 = Local/Remote 2 = Multi-Step Speed Application 3 = PID Control 4 = Multi-Purpose 5 = Motor Potentiome- Minimum Frequency 0.00...
  • Page 19 QUICK STARTUP GUIDE VACON · 19 Table 3: M1 Quick Setup Index Parameter Unit Default Description 0 = Disabled 1.14 Energy Optimization 1 = Enabled 0 = No action 1.15 Identification 1 = At standstill 2 = With rotation 0 = Ramping 1.16...
  • Page 20 VACON · 20 QUICK STARTUP GUIDE Table 3: M1 Quick Setup Index Parameter Unit Default Description 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2 5 = AI1+AI2 6 = PID Reference...

  • Page 21: Local/Remote Application

    QUICK STARTUP GUIDE VACON · 21 Table 4: M1.31 Standard Index Parameter Unit Default Description 1.31.1 Preset Frequency 1 P1.3 P1.4 10.0 1.31.2 Preset Frequency 2 P1.3 P1.4 15.0 1.31.3 Preset Frequency 3 P1.3 P1.4 20.0 1.4.2 LOCAL/REMOTE APPLICATION Use the Local/Remote application when, for example, it is necessary to switch between 2 different control places.
  • Page 22 R O2/2 CM R O2/3 NO TI1+ Thermistor input TI1- Relay output 3 R O3/2 CM READY R O3/3 NO Fig. 6: The default control connections of the Local/Remote application * = Available only in VACON 100 X. ® LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 23 QUICK STARTUP GUIDE VACON · 23 ** = For the DIP switch configurations in VACON 100 X, see the VACON 100 X Installation ® ® manual. Fig. 7: The DIP switch A. Digital input DIP switch C. Connected to GND (Default) B.
  • Page 24 VACON · 24 QUICK STARTUP GUIDE Table 6: M1 Quick Setup Index Parameter Unit Default Description 0 = Standard 1 = Local/Remote 2 = Multi-Step Speed Application 3 = PID Control 4 = Multi-Purpose 5 = Motor Potentiome- Minimum Frequency 0.00...
  • Page 25 QUICK STARTUP GUIDE VACON · 25 Table 6: M1 Quick Setup Index Parameter Unit Default Description 0 = Disabled 1.14 Energy Optimization 1 = Enabled 0 = No action 1.15 Identification 1 = At standstill 2 = With rotation 0 = Ramping 1.16...
  • Page 26 VACON · 26 QUICK STARTUP GUIDE Table 6: M1 Quick Setup Index Parameter Unit Default Description 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2 5 = AI1+AI2 6 = PID Reference...

  • Page 27: Multi-Step Speed Application

    QUICK STARTUP GUIDE VACON · 27 Table 7: M1.32 Local/Remote Index Parameter Unit Default Description I/O Control Refer- See P1.22 1.32.1 ence B Selection DigIN CLOSED = Force con- 1.32.2 I/O B Control Force SlotA.6 trol place to I/O B...
  • Page 28 R O2/3 NO TI1+ Thermistor input TI1- R O3/2 CM Relay output 3 READY R O3/3 NO Fig. 8: The default control connections of the Multi-step speed application * = Available only in VACON 100 X. ® LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 29 QUICK STARTUP GUIDE VACON · 29 ** = For the DIP switch configurations in VACON 100 X, see the VACON 100 X Installation ® ® manual. Fig. 9: The DIP switch A. Digital input DIP switch C. Connected to GND (Default) B.
  • Page 30 VACON · 30 QUICK STARTUP GUIDE Table 9: M1 Quick Setup Index Parameter Unit Default Description 0 = Standard 1 = Local/Remote 2 = Multi-Step Speed Application 3 = PID Control 4 = Multi-Purpose 5 = Motor Potentiome- Minimum Frequency 0.00...
  • Page 31 QUICK STARTUP GUIDE VACON · 31 Table 9: M1 Quick Setup Index Parameter Unit Default Description 0 = Disabled 1.14 Energy Optimization 1 = Enabled 0 = No action 1.15 Identification 1 = At standstill 2 = With rotation 0 = Ramping 1.16...
  • Page 32 VACON · 32 QUICK STARTUP GUIDE Table 9: M1 Quick Setup Index Parameter Unit Default Description 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2 5 = AI1+AI2 6 = PID Reference...

  • Page 33: Pid Control Application

    QUICK STARTUP GUIDE VACON · 33 Table 10: M1.33 Multi-step speed Index Parameter Unit Default Description 1.33.1 Preset Frequency 1 P1.3 P1.4 10.0 1.33.2 Preset Frequency 2 P1.3 P1.4 15.0 1.33.3 Preset Frequency 3 P1.3 P1.4 20.0 1.33.4 Preset Frequency 4 P1.3...
  • Page 34 R O2/3 NO TI1+ Thermistor input TI1- R O3/2 CM Relay output 3 READY R O3/3 NO Fig. 10: The default control connections of the PID control application * = Available only in VACON 100 X. ® LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 35 QUICK STARTUP GUIDE VACON · 35 ** = For the DIP switch configurations in VACON 100 X, see the VACON 100 X Installation ® ® manual. Fig. 11: The DIP switch A. Digital input DIP switch C. Connected to GND (Default) B.
  • Page 36 VACON · 36 QUICK STARTUP GUIDE Table 12: M1 Quick Setup Index Parameter Unit Default Description 0 = Standard 1 = Local/Remote 2 = Multi-Step Speed Application 3 = PID Control 4 = Multi-Purpose 5 = Motor Potentiome- Minimum Frequency 0.00...
  • Page 37 QUICK STARTUP GUIDE VACON · 37 Table 12: M1 Quick Setup Index Parameter Unit Default Description 0 = Disabled 1.14 Energy Optimization 1 = Enabled 0 = No action 1.15 Identification 1 = At standstill 2 = With rotation 0 = Ramping 1.16...
  • Page 38 VACON · 38 QUICK STARTUP GUIDE Table 12: M1 Quick Setup Index Parameter Unit Default Description 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2 5 = AI1+AI2 6 = PID Reference...

  • Page 39: Multi-Purpose Application

    QUICK STARTUP GUIDE VACON · 39 Table 13: M1.34 PID control Index Parameter Unit Default Description 1.34.1 PID Gain 0.00 100.00 100.00 1.34.2 PID Integration Time 0.00 600.00 1.00 1.34.3 PID Derivation Time 0.00 100.00 0.00 1132 Feedback 1 Source See P3.13.3.3...
  • Page 40 R O2/2 CM R O2/3 NO Thermistor input TI1+ TI1- R O3/2 CM Relay output 3 READY R O3/3 NO Fig. 12: The default control connections of the Multi-purpose application * = Available only in VACON 100 X. ® LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 41 QUICK STARTUP GUIDE VACON · 41 ** = For the DIP switch configurations in VACON 100 X, see the VACON 100 X Installation ® ® manual. Fig. 13: The DIP switch A. Digital input DIP switch C. Connected to GND (Default) B.
  • Page 42 VACON · 42 QUICK STARTUP GUIDE Table 15: M1 Quick Setup Index Parameter Unit Default Description 0 = Standard 1 = Local/Remote 2 = Multi-Step Speed Application 3 = PID Control 4 = Multi-Purpose 5 = Motor Potentiome- Minimum Frequency 0.00...
  • Page 43 QUICK STARTUP GUIDE VACON · 43 Table 15: M1 Quick Setup Index Parameter Unit Default Description 0 = Disabled 1.14 Energy Optimization 1 = Enabled 0 = No action 1.15 Identification 1 = At standstill 2 = With rotation 0 = Ramping 1.16...
  • Page 44 VACON · 44 QUICK STARTUP GUIDE Table 15: M1 Quick Setup Index Parameter Unit Default Description 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2 5 = AI1+AI2 6 = PID Reference...
  • Page 45 QUICK STARTUP GUIDE VACON · 45 Table 16: M1.35 Multi-purpose Index Parameter Unit Default Description 0 = U/f Freq Control open loop 1 = Speed control open 1.35.1 Control Mode loop 2 = Torque Control open loop 0 = Disabled 1.35.2...

  • Page 46: Motor Potentiometer Application

    VACON · 46 QUICK STARTUP GUIDE Table 16: M1.35 Multi-purpose Index Parameter Unit Default Description 1.35.17 Load Drooping 0.00 50.00 0.00 1.35.18 Load Drooping Time 0.00 2.00 0.00 0 = Normal; Load drooping factor is con- stant through the whole frequency range 1.35.19...
  • Page 47 R O2/3 NO TI1+ Thermistor input TI1- R O3/2 CM Relay output 3 READY R O3/3 NO Fig. 14: The default control connections of the Motor potentiometer application * = Available only in VACON 100 X. ® LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 48 VACON · 48 QUICK STARTUP GUIDE ** = For the DIP switch configurations in VACON 100 X, see the VACON 100 X Installation ® ® manual. Fig. 15: The DIP switch A. Digital input DIP switch C. Connected to GND (Default) B.
  • Page 49 QUICK STARTUP GUIDE VACON · 49 Table 18: M1 Quick Setup Index Parameter Unit Default Description 0 = Standard 1 = Local/Remote 2 = Multi-Step Speed Application 3 = PID Control 4 = Multi-Purpose 5 = Motor Potentiome- Minimum Frequency 0.00...
  • Page 50 VACON · 50 QUICK STARTUP GUIDE Table 18: M1 Quick Setup Index Parameter Unit Default Description 0 = Disabled 1.14 Energy Optimization 1 = Enabled 0 = No action 1.15 Identification 1 = At standstill 2 = With rotation 0 = Ramping 1.16...
  • Page 51 QUICK STARTUP GUIDE VACON · 51 Table 18: M1 Quick Setup Index Parameter Unit Default Description 0 = Preset Frequency 0 1 = Keypad Reference 2 = Fieldbus 3 = AI1 4 = AI2 5 = AI1+AI2 6 = PID Reference...
  • Page 52 VACON · 52 QUICK STARTUP GUIDE Table 19: M1.36 Motor Potentiometer Index Parameter Unit Default Description Motor Potentiometer 1.36.1 500.0 Hz/s 10.0 Ramp Time 0 = No reset Motor Potentiometer 1 = Reset if stopped 1.31.2 Reset 2 = Reset if powered down 1.31.2...

  • Page 53: Wizards

    WIZARDS VACON · 53 WIZARDS STANDARD APPLICATION WIZARD The application wizard helps you to set the basic parameters that are related to the application. To start the Standard application wizard, set the value Standard to parameter P1.2 Application (ID 212) in the keypad.

  • Page 54: Local/Remote Application Wizard

    VACON · 54 WIZARDS Set a value for P3.1.1.5 Motor Cos Phi (so that it Range: 0.3...1.00 agrees with the nameplate of the motor) Set a value for P3.3.1.1 Minimum Frequency Refer- Range: 0.00...P3.3.1.2 Hz ence Set a value for P3.3.1.2 Maximum Frequency Refer- Range: P3.3.1.1...320.00 Hz...

  • Page 55: Multi-Step Speed Application Wizard

    WIZARDS VACON · 55 Set a value for P3.1.1.5 Motor Cos Phi (so that it Range: 0.30…1.00 agrees with the nameplate of the motor) Set a value for P3.3.1.1 Minimum Frequency Refer- Range: 0.00…P3.3.1.2 Hz ence Set a value for P3.3.1.2 Maximum Frequency Refer- Range: P3.3.1.1…320.00 Hz...

  • Page 56: Pid Control Application Wizard

    VACON · 56 WIZARDS Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor) PM motor Induction motor Reluctance motor Set a value for P3.1.1.1 Motor Nominal Voltage (so Range: Varies that it agrees with the nameplate of the motor) Set a value for P3.1.1.2 Motor Nominal Frequency...
  • Page 57 WIZARDS VACON · 57 Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor) PM motor Induction motor Reluctance motor Set a value for P3.1.1.1 Motor Nominal Voltage (so Range: Varies that it agrees with the nameplate of the motor) Set a value for P3.1.1.2 Motor Nominal Frequency...

  • Page 58: Multi-Purpose Application Wizard

    VACON · 58 WIZARDS If you make a selection of an analogue input signal, you see step 18. With other selections, the wizard goes to step 19. Set the signal range of the analogue input 0 = 0…10V / 0…20mA 1 = 2…10V / 4…20mA...

  • Page 59: Motor Potentiometer Application Wizard

    WIZARDS VACON · 59 NOTE! If you start the application wizard from the Start-up wizard, the wizard goes directly to step 11. Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor) PM motor...

  • Page 60: Multi-Pump Wizard

    VACON · 60 WIZARDS NOTE! If you start the application wizard from the Start-up wizard, the wizard goes directly to step 11. Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor) PM motor...
  • Page 61 WIZARDS VACON · 61 feedback / one setpoint mode. The default control place is I/O A, and the default process unit is %. Set a value for P3.13.1.4 Process Unit Selection More than 1 selection. If your selection is other than %, you see the next steps. If your selection is %, the wizard goes directly to step 5.

  • Page 62: Fire Mode Wizard

    VACON · 62 WIZARDS Set a value for P3.13.5.1 Sleep Frequency Limit 1 0.00...320.00 Hz Set a value for P3.13.5.2 Sleep Delay 1 0...3000 s Set a value for P3.13.5.6 Wake-up Level 1 The range depends on the set process unit.
  • Page 63 WIZARDS VACON · 63 Set a value for parameter P3.17.3 Fire Mode Fre- 8.00 Hz...P3.3.1.2 (MaxFreqRef) quency Activate the signal when the contact opens or when it closes 0 = Open contact 1 = Closed contact Set a value for parameters P3.17.4 Fire Mode Acti- Make a selection of a digital input to activate vation on OPEN / P3.17.5 Fire Mode Activation on...

  • Page 64: User Interfaces

    VACON · 64 USER INTERFACES USER INTERFACES NAVIGATION ON THE KEYPAD The data of the AC drive is in menus and submenus. To move between the menus, use the arrow buttons Up and Down in the keypad. To go into a group or an item, push the OK button.
  • Page 65 USER INTERFACES VACON · 65 Fig. 16: The basic menu structure of the AC drive LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...

  • Page 66: Using The Graphical Display

    VACON · 66 USER INTERFACES USING THE GRAPHICAL DISPLAY READY STOP Main Menu Quick Setup ( 17 ) Monitor ( 5 ) Parameters ( 12 ) Fig. 17: The main menu of the graphical display A. The first status field: STOP/RUN F.
  • Page 67 USER INTERFACES VACON · 67 To go to the Edit mode, push the OK button 2 times STOP READY or push the arrow button Right. Rem Control Place M3.2.1 Edit Help Add to favourites To set a new value, push the arrow buttons Up and READY Down.
  • Page 68 VACON · 68 USER INTERFACES If the value is numerical, move from digit to digit STOP READY with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down. MinFreqReference ID:101 P3.3.1.1 00.00 Hz Min: 0.00Hz Max: 50.00Hz...

  • Page 69: Resetting A Fault

    USER INTERFACES VACON · 69 To move in the list of values, use the arrow buttons STOP READY Up and Down. Days M 3.12.1.3.1 Sunday Monday Tuesday Wednesday Thursday Friday To add a value into your selection, select the box READY that is next to it with the arrow button Right.
  • Page 70 VACON · 70 USER INTERFACES CHANGING THE CONTROL PLACE Anywhere in the menu structure, push the FUNCT READY Keypad button. STOP Main Menu Monitor ( 12 ) Parameters ( 21 ) Diagnostics ( 6 ) To make a selection of the Local/Remote, use the...
  • Page 71 USER INTERFACES VACON · 71 GOING INTO THE CONTROL PAGE It is easy to monitor the most important values in the Control page. Anywhere in the menu structure, push the FUNCT button. STOP READY Main Menu Monitor ( 12 )
  • Page 72 VACON · 72 USER INTERFACES cannot edit. The other values on the page are Multimonitoring values. You can make a selection of the values that show up here (see instructions in 4.1.1 Multimonitor). CHANGING THE ROTATION DIRECTION You can change the rotation direction of the motor quickly with the FUNCT button.

  • Page 73: Copying The Parameters

    USER INTERFACES VACON · 73 The rotation direction changes immediately. You can see that the arrow indication in the status field READY STOP of the display changes. Main Menu Monitor ( 7 ) Parameters ( 15 ) Diagnostics ( 6 )

  • Page 74: Comparing The Parameters

    VACON · 74 USER INTERFACES SAVING THE PARAMETERS TO THE CONTROL PANEL Go into the User settings menu. STOP READY Keypad Main Menu I/O and Hardware ( 9 ) User settings ( 4 ) Favourites ( 0 ) Go into the Parameter backup submenu.
  • Page 75 USER INTERFACES VACON · 75 NOTE! If you have not saved the parameter set with which you want to compare the current set, the display shows the text Comparing failed. USING THE FUNCTION PARAMETER COMPARE Go into Parameter Compare in the User settings menu.

  • Page 76: Help Texts

    VACON · 76 USER INTERFACES Examine the comparing between the current values READY and the values of the other set. STOP Active set-Set 1 ID:113 Motor Nom Currnt 0.56A 1.90A Motor Cos Phi 0.68 1.74 A. The current value B. The value of the other set C.

  • Page 77: Using The Favourites Menu

    USER INTERFACES VACON · 77 To open the help text, push the OK button. READY STOP Ctrl signal 1 A ID:403 M3.5.1.1 Start Signal 1 for control Place I/O A. Start Signal 1 functionality chosen with I/O A Logic in Start/Stop Setup Menu.

  • Page 78: Editing The Values

    VACON · 78 USER INTERFACES D. The current location in the menu F. The indicators of the rotation direction E. The indicators of the control place 3.3.1 EDITING THE VALUES CHANGING THE TEXT VALUE OF A PARAMETER Set the value of a parameter with this procedure.

  • Page 79: Resetting A Fault

    USER INTERFACES VACON · 79 Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down. Accept the change with the OK button. To ignore the change, go back to the level where you were before with the Back/Reset button.
  • Page 80 VACON · 80 USER INTERFACES To make a selection of the Local/Remote, use the arrow buttons Up and Down. Push the OK button. To make a selection of Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the OK button.
  • Page 81 USER INTERFACES VACON · 81 To make a selection of the Control page, push the arrow buttons Up and Down. Go in with the OK button. The control page opens. If you use the Local control place and the keypad reference, you can set P3.3.1.8 Keypad Reference...
  • Page 82 VACON · 82 USER INTERFACES Anywhere in the menu structure, push the FUNCT button. Push the arrow buttons Up and Down to make a selection of Quick Edit and accept with the OK button. Write the ID number of a parameter or monitoring value.

  • Page 83: Menu Structure

    USER INTERFACES VACON · 83 MENU STRUCTURE Menu Function Quick setup See Chapter 1.4 Description of the applications. Monitor Multimonitor Trend curve Basic Extras/Advanced Timer functions PID controller External PID controller Multi-pump Maintenance counters Fieldbus data Parameters See Chapter 5 Parameters menu.

  • Page 84: Quick Setup

    QUICK SETUP The Quick Setup group includes the different wizards and quick setup parameters of the VACON 100 INDUSTRIAL application. More detailed information on the parameters of this ® group you will find in chapter 1.3 First start-up and 2 Wizards.
  • Page 85 USER INTERFACES VACON · 85 NOTE! The Multimonitor menu is not available in the text display. TREND CURVE The Trend Curve function is a graphical presentation of 2 monitor values at the same time. See 4.1.2 Trend curve. BASIC The basic monitoring values can include statuses, measurements, and the actual values of parameters and signals.

  • Page 86: Vacon ® Live

    17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, • Chinese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish You can make the connection between the AC drive and the PC tool with the VACON serial ® communication cable. The serial communication drivers are installed automatically during the installation of VACON Live.

  • Page 87: Monitoring Menu

    MONITORING MENU VACON · 87 MONITORING MENU MONITOR GROUP You can monitor the actual values of the parameters and signals. You can also monitor the statuses and measurements. You can customise some of the values that you can monitor. 4.1.1 MULTIMONITOR On the Multimonitor page, you can collect 4 to 9 items to monitor.

  • Page 88: Trend Curve

    VACON · 88 MONITORING MENU To make a selection of a new item in the list, push READY STOP FreqReference ID:1 M2.1.1.1 0.00 Hz Output frequency 10.00 Hz FreqReference 0.00 rpm Motor Speed 0.00 A Motor Current 0.00 % Motor Torque 0.00 %...
  • Page 89 MONITORING MENU VACON · 89 You can monitor only 2 values as trend curves at READY the same time. The current selections, STOP FreqReference and Motor speed, are at the bottom of the display. To make a selection of the current value that you wish to change, use the arrow buttons up and down.
  • Page 90 VACON · 90 MONITORING MENU In Trend curve view, make a curve active with the READY ALARM arrow button Up. The frame of the display turns bold. 0.02A Motor Current Motor Speed -317rpm Push OK at the target point of the curve.

  • Page 91: Basic

    MONITORING MENU VACON · 91 To move the line to see the values of some other location, use the arrow buttons Left and Right. READY ALARM Motor Current 0.01A Motor Speed -254rpm Table 20: The trend curve parameters Index Parameter...
  • Page 92 VACON · 92 MONITORING MENU Table 21: Items in the monitoring menu Index Monitoring value Unit Scale Description V2.3.1 Output frequency 0.01 Frequency refer- V2.3.2 0.01 ence V2.3.3 Motor speed V2.3.4 Motor current Varies V2.3.5 Motor torque V2.3.7 Motor shaft power V2.3.8...

  • Page 93: I/O

    MONITORING MENU VACON · 93 4.1.4 Table 22: I/O signal monitoring Index Monitoring value Unit Scale Description V2.4.1 Slot A DIN 1, 2, 3 V2.4.2 Slot A DIN 4, 5, 6 V2.4.3 Slot B RO 1, 2, 3 V2.4.4 Analogue input 1 0.01...

  • Page 94: Extras And Advanced

    VACON · 94 MONITORING MENU 4.1.6 EXTRAS AND ADVANCED Table 24: Monitoring of the advanced values Index Monitoring value Unit Scale Description B1 = Ready B2 = Run B3 = Fault B6 = Run Enable V2.6.1 Drive Status Word B7 = Alarm Active...

  • Page 95: Timer Functions Monitoring

    MONITORING MENU VACON · 95 Table 24: Monitoring of the advanced values Index Monitoring value Unit Scale Description V2.6.6 DIN Status Word 2 Motor current 1 V2.6.7 decimal 0 = PC 1 = Preset Freqs 2 = Keypad Reference 3 = Fieldbus...

  • Page 96: Pid Controller Monitoring

    VACON · 96 MONITORING MENU Table 25: Monitoring of the timer functions Index Monitoring value Unit Scale Description V2.7.1 TC 1, TC 2, TC 3 1441 V2.7.2 Interval 1 1442 V2.7.3 Interval 2 1443 V2.7.4 Interval 3 1444 V2.7.5 Interval 4 1445 V2.7.6...

  • Page 97: External Pid Controller Monitoring

    MONITORING MENU VACON · 97 4.1.9 EXTERNAL PID CONTROLLER MONITORING Table 27: Monitoring of the values of the external PID controller Index Monitoring value Unit Scale Description As set in P3.14.1.1 0 (See 5.14 V2.9.1 ExtPID Setpoint Varies Group 3.14:...

  • Page 98: Fieldbus Process Data Monitoring

    VACON · 98 MONITORING MENU 4.1.12 FIELDBUS PROCESS DATA MONITORING Table 30: Fieldbus process data monitoring Index Monitoring value Unit Scale Description V2.12.1 FB Control Word FB Speed Refer- V2.12.2 Varies ence V2.12.3 FB data in 1 V2.12.4 FB data in 2 V2.12.5...

  • Page 99: Parameters Menu

    PARAMETERS MENU VACON · 99 PARAMETERS MENU GROUP 3.1: MOTOR SETTINGS Table 31: Motor nameplate parameters Index Parameter Unit Default Description Motor Nominal Volt- P3.1.1.1 Varies Varies Varies Motor Nominal Fre- P3.1.1.2 8.00 320.00 50 / 60 quency Motor Nominal P3.1.1.3...
  • Page 100 VACON · 100 PARAMETERS MENU Table 32: Motor control settings Index Parameter Unit Default Description 0 = Frequency control P3.1.2.1 Control Mode 1 = Speed control 2 = Torque control 0 = Induction motor P3.1.2.2 Motor Type 1 = PM motor 2 = Reluctance motor P3.1.2.3...
  • Page 101 PARAMETERS MENU VACON · 101 Table 33: Motor limit settings Index Parameter Unit Default Description P3.1.3.1 Motor Current Limit *0.1 Varies P3.1.3.2 Motor Torque Limit 300.0 300.0 1287 Generator Torque P3.1.3.3 300.0 300.0 1288 Limit P3.1.3.4 Motor Power Limit 300.0 300.0...
  • Page 102 VACON · 102 PARAMETERS MENU Table 34: Open loop settings Index Parameter Unit Default Description 0 = Linear P3.1.4.1 U/f Ratio 1 = Squared 2 = Programmable Field Weakening P3.1.4.2 8.00 P3.3.1.2 Varies Point Frequency Voltage at Field P3.1.4.3 10.00 200.00...
  • Page 103 PARAMETERS MENU VACON · 103 Table 35: I/f start parameters Index Parameter Unit Default Description 0 = Disabled P3.1.4.12.1 I/f Start 1 = Enabled 0.5 * 0.2 * P3.1.4.12.2 I/f Start Frequency P3.1.1.2 P3.1.1.2 P3.1.4.12.3 I/f Start Current 150.0 80.0...
  • Page 104 VACON · 104 PARAMETERS MENU Table 37: Sensorless control settings Index Parameter Unit Default Description 0 = Disabled P3.1.6.1 Sensorless Control 1724 1 = Enabled B0 = Stator resistance identification B3 = Limit frequency polarity Sensorless Control B6 = Enable IR-com- P3.1.6.3...

  • Page 105: Group 3.2: Start/Stop Setup

    PARAMETERS MENU VACON · 105 GROUP 3.2: START/STOP SETUP Table 38: Start/stop setup menu Index Parameter Unit Default Description Remote Control 0 = I/O control P3.2.1 Place 1 = Fieldbus control P3.2.2 Local/Remote 0 = Remote 1 = Local 0 = Yes P3.2.3...
  • Page 106 VACON · 106 PARAMETERS MENU Table 38: Start/stop setup menu Index Parameter Unit Default Description Logic = 0 Ctrl sgn 1 = Forward Ctrl sgn 2 = Backward Logic = 1 Ctrl sgn 1 = Forward (edge) Ctrl sgn 2 = Inverted...

  • Page 107: Group 3.3: References

    PARAMETERS MENU VACON · 107 GROUP 3.3: REFERENCES Table 39: Frequency reference parameters Index Parameter Unit Default Description Minimum Frequency P3.3.1.1 0.00 P3.3.1.2. 0.00 Reference Maximum Frequency 50.00 / P3.3.1.2 P3.3.1.1. 320.00 Reference 60.00 Positive Frequency P3.3.1.3 -320.0 320.0 320.00...
  • Page 108 VACON · 108 PARAMETERS MENU Table 39: Frequency reference parameters Index Parameter Unit Default Description 0 = Preset Frequency 0 1 = Keypad 2 = Fieldbus 3 = AI1 4 = AI2 5 = AI1+AI2 6 = PID reference 7 = Motor potentiome-...
  • Page 109 PARAMETERS MENU VACON · 109 Table 40: Torque reference parameters Index Parameter Unit Default Description 0 = Not used 1 = Keypad 2 = Joystick 3 = AI1 4 = AI2 5 = AI3 6 = AI4 7 = AI5...
  • Page 110 VACON · 110 PARAMETERS MENU Table 40: Torque reference parameters Index Parameter Unit Default Description Torque Control Sen- This menu includes 2 parameters. See table Table 42. M3.3.2.9 sorless Table 41: Parameters for Torque control in Open Loop control Index...
  • Page 111 PARAMETERS MENU VACON · 111 Table 43: Preset frequency parameters Index Parameter Unit Default Description Preset Frequency 0 = Binary coded P3.3.3.1 Mode 1 = Number of inputs P3.3.3.2 Preset Frequency 0 P3.3.1.1 P3.3.1.2 5.00 P3.3.3.3 Preset Frequency 1 P3.3.1.1 P3.3.1.2...
  • Page 112 VACON · 112 PARAMETERS MENU Table 45: Joystick control parameters Index Parameter Unit Default Description 0 = Not Used 1 = AI1 (0-100%) 2 = AI2 (0-100%) Joystick Signal P3.3.5.1 3 = AI3 (0-100%) Selection 4 = AI4 (0-100%) 5 = AI5 (0-100%) 6 = AI6 (0-100%) P3.3.5.2...

  • Page 113: Group 3.4: Ramps And Brakes Setup

    PARAMETERS MENU VACON · 113 GROUP 3.4: RAMPS AND BRAKES SETUP Table 47: Ramp 1 setup Index Parameter Unit Default Description P3.4.1.1 Ramp 1 Shape 100.0 P3.4.1.2 Acceleration Time 1 300.0 P3.4.1.3 Deceleration Time 1 300.0 Table 48: Ramp 2 setup...
  • Page 114 VACON · 114 PARAMETERS MENU Table 51: Flux braking parameters Index Parameter Unit Default Description 0 = Disabled P3.4.5.1 Flux Braking 1 = Enabled P3.4.5.2 Flux Braking Current LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...

  • Page 115: Group 3.5: I/O Configuration

    PARAMETERS MENU VACON · 115 GROUP 3.5: I/O CONFIGURATION Table 52: Digital input settings Index Parameter Unit Default Description DigIN P3.5.1.1 Control Signal 1 A SlotA.1 * DigIN P3.5.1.2 Control Signal 2 A SlotA.2 * DigIN P3.5.1.3 Control Signal 3 A Slot0.1...
  • Page 116 VACON · 116 PARAMETERS MENU Table 52: Digital input settings Index Parameter Unit Default Description DigIN P3.5.1.16 Run Interlock 1 1041 Slot0.2 DigIN P3.5.1.17 Run Interlock 2 1042 Slot0.2 OPEN = No action. CLOSED = Uses the DC DigIN current of the motor P3.5.1.18...
  • Page 117 PARAMETERS MENU VACON · 117 Table 52: Digital input settings Index Parameter Unit Default Description DigIN P3.5.1.29 Timer 3 Slot0.1 DigIN OPEN = No boost P3.5.1.30 PID1 Setpoint Boost 1046 Slot0.1 CLOSED = Boost DigIN OPEN = Setpoint 1 P3.5.1.31...
  • Page 118 VACON · 118 PARAMETERS MENU Table 52: Digital input settings Index Parameter Unit Default Description Jogging Reference 1 DigIN P3.5.1.42 Activation Slot0.1 Jogging Reference 2 DigIN P3.5.1.43 Activation Slot0.1 Mechanical Brake DigIN P3.5.1.44 1210 Feedback Slot0.1 OPEN = Fire Mode...
  • Page 119 PARAMETERS MENU VACON · 119 Table 53: Analogue input 1 settings Index Parameter Unit Default Description AnIN P3.5.2.1.1 AI1 Signal Selection SlotA.1 AI1 Signal Filter P3.5.2.1.2 0.00 300.00 0.1 * Time 0 = 0…10V / 0…20mA P3.5.2.1.3 AI1 Signal Range 1 = 2…10V / 4…20mA...
  • Page 120 VACON · 120 PARAMETERS MENU Table 55: Analogue input 3 settings Index Parameter Unit Default Description AnIN See P3.5.2.1.1. P3.5.2.3.1 AI3 Signal Selection SlotD.1 AI3 Signal Filter See P3.5.2.1.2. P3.5.2.3.2 0.00 300.00 Time P3.5.2.3.3 AI3 Signal Range See P3.5.2.1.3. P3.5.2.3.4 AI3 Custom.
  • Page 121 PARAMETERS MENU VACON · 121 Table 58: Analogue input 6 settings Index Parameter Unit Default Description AnIN See P3.5.2.1.1. P3.5.2.6.1 AI6 Signal Selection SlotE.2 AI6 Signal Filter See P3.5.2.1.2. P3.5.2.6.2 0.00 300.00 Time P3.5.2.6.3 AI6 Signal Range See P3.5.2.1.3. P3.5.2.6.4 AI6 Custom.
  • Page 122 VACON · 122 PARAMETERS MENU Table 59: Digital output settings on standard I/O board Index Parameter Unit Default Description 0 = None 1 = Ready 2 = Run 3 = General fault 4 = General fault inver- 5 = General alarm...
  • Page 123 PARAMETERS MENU VACON · 123 Table 59: Digital output settings on standard I/O board Index Parameter Unit Default Description 24 = Frost prot. alarm/ fault 25 = Motor 1 control 26 = Motor 2 control 27 = Motor 3 control...
  • Page 124 VACON · 124 PARAMETERS MENU Table 59: Digital output settings on standard I/O board Index Parameter Unit Default Description 46 = Block Out.3 47 = Block Out.4 48 = Block Out.5 49 = Block Out.6 50 = Block Out.7 51 = Block Out.8 52 = Block Out.9...
  • Page 125 PARAMETERS MENU VACON · 125 Table 60: Standard I/O board analogue output settings Index Parameter Unit Default Description 0 = TEST 0% (Not used) 1 = TEST 100% 2 = Output freq (0 - fmax) 3 = Freq reference (0 -...
  • Page 126 VACON · 126 PARAMETERS MENU Table 60: Standard I/O board analogue output settings Index Parameter Unit Default Description 17 = ProcessDataIn4 (0-100%) 18 = ProcessDataIn5 (0-100%) 19 = ProcessDataIn6 (0-100%) 20 = ProcessDataIn7 (0-100%) 21 = ProcessDataIn8 (0-100%) 22 = Block Out.1 (0-100%) 23 = Block Out.2...

  • Page 127: Group 3.6: Fieldbus Data Mapping

    PARAMETERS MENU VACON · 127 GROUP 3.6: FIELDBUS DATA MAPPING Table 61: Fieldbus data mapping Index Parameter Unit Default Description Fieldbus Data Out 1 P3.6.1 35000 Selection Fieldbus Data Out 2 P3.6.2 35000 Selection Fieldbus Data Out 3 P3.6.3 35000...

  • Page 128: Group 3.7: Prohibit Frequencies

    VACON · 128 PARAMETERS MENU GROUP 3.7: PROHIBIT FREQUENCIES Table 63: Prohibit frequencies Index Parameter Unit Default Description Prohibit Frequency 0 = Not used P3.7.1 -1.00 320.00 0.00 Range 1 Low Limit Prohibit Frequency 0 = Not used P3.7.2 0.00 320.00...

  • Page 129: Group 3.8: Supervisions

    PARAMETERS MENU VACON · 129 GROUP 3.8: SUPERVISIONS Table 64: Supervision settings Index Parameter Unit Default Description 0 = Output frequency 1 = Frequency reference 2 = Motor current 3 = Motor torque 4 = Motor power 5 = DC-link voltage...

  • Page 130: Group 3.9: Protections

    VACON · 130 PARAMETERS MENU GROUP 3.9: PROTECTIONS Table 65: General protections settings Index Parameter Unit Default Description 0 = No action 1 = Alarm Response to External 2 = Fault (Stop accord- P3.9.1.2 Fault ing to stop function) 3 = Fault (Stop by...
  • Page 131 PARAMETERS MENU VACON · 131 Table 65: General protections settings Index Parameter Unit Default Description Startup Prevented 0 = Fault P3.9.1.15 15593 Fault 1 = No action Table 66: Motor thermal protection settings Index Parameter Unit Default Description 0 = No action...
  • Page 132 VACON · 132 PARAMETERS MENU Table 68: Motor underload protection settings Index Parameter Unit Default Description 0 = No action 1 = Alarm 2 = Fault (Stop accord- P3.9.4.1 Underload Fault ing to stop mode) 3 = Fault (Stop by...
  • Page 133 PARAMETERS MENU VACON · 133 Table 70: Temperature input fault 1 settings Index Parameter Unit Default Description B0 = Temperature Sig- nal 1 B1 = Temperature Sig- nal 2 B2 = Temperature Sig- Temperature Signal nal 3 P3.9.6.1 B3 = Temperature Sig-...
  • Page 134 VACON · 134 PARAMETERS MENU Table 71: Temperature input fault 2 settings Index Parameter Unit Default Description B0 = Temperature Sig- nal 1 B1 = Temperature Sig- nal 2 B2 = Temperature Sig- Temperature Signal nal 3 P3.9.6.5 B3 = Temperature Sig-...
  • Page 135 PARAMETERS MENU VACON · 135 Table 72: AI low protection settings Index Parameter Unit Default Description 0 = No protection Analogue Input Low 1 = Protection enabled P3.9.8.1 in Run state Protection 2 = Protection enabled in Run and Stop state...

  • Page 136: Group 3.10: Automatic Reset

    VACON · 136 PARAMETERS MENU 5.10 GROUP 3.10: AUTOMATIC RESET Table 75: Autoreset settings Index Parameter Unit Default Description 0 = Disabled P3.10.1 Automatic Reset 1 = Enabled 0 = Flying start P3.10.2 Restart Function 1 = According to P3.2.4.

  • Page 137: Group 3.11: Application Settings

    PARAMETERS MENU VACON · 137 Table 75: Autoreset settings Index Parameter Unit Default Description Autoreset: PID 0 = No P3.10.14 Supervision Fault 1 = Yes Autoreset: Ext PID P3.10.15 0 = No Supervision Fault 1 = Yes 5.11 GROUP 3.11: APPLICATION SETTINGS...

  • Page 138: Group 3.12: Timer Functions

    VACON · 138 PARAMETERS MENU 5.12 GROUP 3.12: TIMER FUNCTIONS Table 77: Interval 1 Index Parameter Unit Default Description hh:mm: P3.12.1.1 ON Time 00:00:00 23:59:59 00:00:00 1464 hh:mm: P3.12.1.2 OFF Time 00:00:00 23:59:59 00:00:00 1465 B0 = Sunday B1 = Monday B2 = Tuesday P3.12.1.3...
  • Page 139 PARAMETERS MENU VACON · 139 Table 80: Interval 4 Index Parameter Unit Default Description hh:mm: See Interval 1. P3.12.4.1 ON Time 00:00:00 23:59:59 00:00:00 1479 hh:mm: See Interval 1. P3.12.4.2 OFF Time 00:00:00 23:59:59 00:00:00 1480 P3.12.4.3 Days 1481 See Interval 1.

  • Page 140: Group 3.13: Pid Controller

    VACON · 140 PARAMETERS MENU Table 84: Timer 3 Index Parameter Unit Default Description P3.12.8.1 Duration 72000 1493 See Timer 1. DigINSlot See Timer 1. P3.12.8.2 Timer 3 P3.12.8.3 Assign to Channel 1494 See Timer 1. 5.13 GROUP 3.13: PID CONTROLLER...
  • Page 141 PARAMETERS MENU VACON · 141 Table 86: Setpoint settings Index Parameter Unit Default Description P3.13.2.1 Keypad setpoint 1 Varies Varies Varies P3.13.2.2 Keypad setpoint 2 Varies Varies Varies P3.13.2.3 Setpoint ramp time 0.00 300.0 0.00 1068 PID setpoint boost DigIN OPEN = No boost P3.13.2.4...
  • Page 142 VACON · 142 PARAMETERS MENU Table 86: Setpoint settings Index Parameter Unit Default Description 0 = Not used 1 = Keypad setpoint 1 2 = Keypad setpoint 2 3 = AI1 4 = AI2 5 = AI3 6 = AI4...
  • Page 143 PARAMETERS MENU VACON · 143 * = The selection of the application with parameter P1.2 Application gives the default value. See the default values in Chapter 12 Appendix 1. LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 144 VACON · 144 PARAMETERS MENU Table 87: Feedback settings Index Parameter Unit Default Description 1 = Only Source1 in use 2 = SQRT(Source1); (Flow=Constant x SQRT(Pressure)) 3 = SQRT(Source1- Source 2) 4 = SQRT(Source 1) + SQRT (Source 2) P3.13.3.1...
  • Page 145 PARAMETERS MENU VACON · 145 Table 87: Feedback settings Index Parameter Unit Default Description P3.13.3.4 Feedback 1 Minimum -200.00 200.00 0.00 Feedback 1 Maxi- P3.13.3.5 -200.00 200.00 100.00 Feedback 2 Source See P3.13.3.3. P3.13.3.6 Selection P3.13.3.7 Feedback 2 Minimum -200.00 200.00...
  • Page 146 VACON · 146 PARAMETERS MENU Table 89: Sleep function settings Index Parameter Unit Default Description P3.13.5.1 SP1 Sleep Frequency 0.00 320.00 0.00 1016 P3.13.5.2 SP1 Sleep Delay 1017 P3.13.5.3 SP1 Wake-up Level Varies 0.0000 1018 0 = Absolute level P3.13.5.4...
  • Page 147 PARAMETERS MENU VACON · 147 Table 91: Pressure loss compensation parameters Index Parameter Unit Default Description 0 = Disabled P3.13.7.1 Enable Setpoint 1 1189 1 = Enabled Setpoint 1 Max Com- P3.13.7.2 Varies Varies Varies Varies 1190 pensation P3.13.7.3 Enable Setpoint 2 1191 See P3.13.7.1.
  • Page 148 VACON · 148 PARAMETERS MENU Table 93: Input pressure supervision parameters Index Parameter Unit Default Description 0 = Disabled P3.13.9.1 Enable Supervision 1685 1 = Enabled 0 = Analogue input 1 1 = Analogue input 2 2 = Analogue input 3...
  • Page 149 PARAMETERS MENU VACON · 149 Table 93: Input pressure supervision parameters Index Parameter Unit Default Description Supervision Fault P3.13.9.8 Varies Varies Varies Varies 1692 Level Supervision Fault P3.13.9.9 0.00 60.00 5.00 1693 Delay PID Setpoint Reduc- P3.13.9.10 100.0 10.0 1694...
  • Page 150 VACON · 150 PARAMETERS MENU Table 94: Frost protection parameters Index Parameter Unit Default Description 0 = Disabled P3.13.10.1 Frost Protection 1704 1 = Enabled 0 = Temperature Input 1 (-50..200 C) 1 = Temperature Input 2 (-50..200 C) 2 = Temperature Input 3 (-50..200 C)
  • Page 151 PARAMETERS MENU VACON · 151 Table 94: Frost protection parameters Index Parameter Unit Default Description Temperature Signal P3.13.10 P3.13.10.4 300.0 °C/°F 200.0 (°C) 1707 Maximum Frost Protection P3.13.10 P3.13.10. P3.13.10.5 °C/°F 5.00 1708 Temperature Frost Protection Fre- P3.13.10.6 Varies 10.0...

  • Page 152: Group 3.14: External Pid Controller

    VACON · 152 PARAMETERS MENU 5.14 GROUP 3.14: EXTERNAL PID CONTROLLER Table 95: Basic settings for the external PID controller Index Parameter Unit Default Description 0 = Disabled P3.14.1.1 Enable External PID 1630 1 = Enabled OPEN = PID2 in stop...
  • Page 153 PARAMETERS MENU VACON · 153 Table 96: Setpoints of the external PID controller Index Parameter Unit Default Description P3.14.2.1 Keypad Setpoint 1 0.00 100.00 Varies 0.00 1640 See P3.13.2.1 P3.14.2.2 Keypad Setpoint 2 0.00 100.00 Varies 0.00 1641 See P3.13.2.2 P3.14.2.3...
  • Page 154 VACON · 154 PARAMETERS MENU Table 96: Setpoints of the external PID controller Index Parameter Unit Default Description If temperature inputs are selected, you must set the values of param- eters P3.14.1.8 Process Setpoint Source 1 P3.14.2.5 1643 Unit Min and P3.14.1.9...
  • Page 155 PARAMETERS MENU VACON · 155 Table 98: Process supervision of the external PID controller Index Parameter Unit Default Description 0 = Disabled P3.14.4.1 Enable Supervision 1659 1 = Enabled P3.14.4.2 Upper Limit Varies Varies Varies Varies 1660 P3.14.4.3 Lower Limit...

  • Page 156: Group 3.15: Multi-Pump

    VACON · 156 PARAMETERS MENU 5.15 GROUP 3.15: MULTI-PUMP Table 99: Multi-pump parameters Index Parameter Unit Default Description P3.15.1 Number of Motors 1001 0 = Disabled P3.15.2 Interlock Function 1032 1 = Enabled P3.15.3 Include FC 1028 0 = Disabled...

  • Page 157: Group 3.16: Maintenance Counters

    PARAMETERS MENU VACON · 157 Table 100: Overpressure supervision parameters Index Parameter Unit Default Description Enable Overpressure 0 = Disabled P3.15.16.1 1698 Supervision 1 = Enabled Supervision Alarm P3.13.1. P3.13.1. P3.13.1 P3.15.16.2 0.00 1699 Level 5.16 GROUP 3.16: MAINTENANCE COUNTERS...

  • Page 158: Group 3.17: Fire Mode

    VACON · 158 PARAMETERS MENU 5.17 GROUP 3.17: FIRE MODE Table 102: Fire mode parameters Index Parameter Unit Default Description 1002 = Enabled P3.17.1 Fire Mode Password 9999 1599 1234 = Test mode 0 = Fire Mode fre- quency 1 = Preset speeds...

  • Page 159: Group 3.18: Motor Preheat Parameters

    PARAMETERS MENU VACON · 159 Table 102: Fire mode parameters Index Parameter Unit Default Description Fire Mode Run Indi- P3.17.9 15580 cation Current 5.18 GROUP 3.18: MOTOR PREHEAT PARAMETERS Table 103: Motor preheat parameters Index Parameter Unit Default Description 0 = Not used...

  • Page 160: Group 3.19: Drive Customizer

    VACON · 160 PARAMETERS MENU 5.19 GROUP 3.19: DRIVE CUSTOMIZER Table 104: Drive customizer parameters Index Parameter Unit Default Description 0 = Execute Program P3.19.1 Operation Mode 15001 1 = Programming NOTE! When you use the Drive customizer, use the graphical Drive customizer tool in VACON Live.

  • Page 161: Group 3.21: Pump Control

    PARAMETERS MENU VACON · 161 5.21 GROUP 3.21: PUMP CONTROL Table 106: Auto-cleaning parameters Index Parameter Unit Default Description 0 = Disabled P3.21.1.1 Cleaning Function 1714 1 = Enabled DigIN P3.21.1.2 Cleaning Activation 1715 Slot0.1 P3.21.1.3 Cleaning Cycles 1716 Clean Forward Fre- P3.21.1.4...

  • Page 162: Group 3.22: Advanced Harmonic Filter

    VACON · 162 PARAMETERS MENU 5.22 GROUP 3.22: ADVANCED HARMONIC FILTER Table 109: Advanced harmonic filter parameters Index Parameter Unit Default Description P3.22.1 Cap Disconnect Limit 15510 P3.22.2 Cap Disconnect Hyst 15511 AHF Over Tempera- DigIN P3.22.3 15513 ture Slot0.1...

  • Page 163: Diagnostics Menu

    Give a reset signal in the I/O terminal. • Give a reset signal with the fieldbus. • Give a reset signal in VACON Live. ® • The Active faults submenu can keep a storage of maximum 10 faults. The submenu shows the faults in the sequence in which they occurred.
  • Page 164 VACON · 164 DIAGNOSTICS MENU Table 110: The total counter parameters in the diagnostics menu Index Parameter Unit Default Description The quantity of energy taken from the supply network. You cannot reset the counter. In the text display: the V4.4.1...

  • Page 165: Trip Counters

    DIAGNOSTICS MENU VACON · 165 Table 110: The total counter parameters in the diagnostics menu Index Parameter Unit Default Description The power on time in Power On Time (text hh:min: V4.4.14 hours, minutes and keypad) seconds. The number of times Start Command V4.4.15...

  • Page 166: Software Info

    VACON · 166 DIAGNOSTICS MENU SOFTWARE INFO Table 112: The software info parameters in the diagnostics menu Index Parameter Unit Default Description Software Package The code for the soft- V4.6.1 (graphical keypad) ware identification Software Package ID V4.6.2 (text keypad) Software Package V4.6.3...

  • Page 167: O And Hardware Menu

    I/O AND HARDWARE MENU VACON · 167 I/O AND HARDWARE MENU In the I/O and Hardware menu, there are different settings that are related to the options. The values in this menu are raw values, that is, they are not scaled by the application.
  • Page 168 VACON · 168 I/O AND HARDWARE MENU Table 113: The basic I/O parameters in the I/O and Hardware menu Index Parameter Unit Default Description Status of the digital V5.1.1 Digital Input 1 2502 input signal Status of the digital V5.1.2...

  • Page 169: Option Board Slots

    I/O AND HARDWARE MENU VACON · 169 Table 113: The basic I/O parameters in the I/O and Hardware menu Index Parameter Unit Default Description Shows the mode that is set for the analogue input signal. The selec- tion is made with a DIP...

  • Page 170: Real Time Clock

    VACON · 170 I/O AND HARDWARE MENU REAL TIME CLOCK Table 115: The real time clock parameters in the I/O and Hardware menu Index Parameter Unit Default Description Status of the battery. V5.5.1 Battery State 2205 1 = Not installed...
  • Page 171 I/O AND HARDWARE MENU VACON · 171 Table 116: Power unit settings Index Parameter Unit Default Description 0 = Always on P5.6.1.1 Fan Control Mode 2377 1 = Optimised 0 = Disabled 1 = Enabled (Run) 2 = Enabled (Run &...

  • Page 172: Keypad

    VACON · 172 I/O AND HARDWARE MENU KEYPAD Table 117: The keypad parameters in the I/O and Hardware menu Index Parameter Unit Default Description The time after which the display goes back to the page that is set P5.7.1 Timeout Time with parameter P5.7.2.
  • Page 173 I/O AND HARDWARE MENU VACON · 173 Submenu Submenu level 2 Submenu level 3 Submenu level 4 level 1 RS-485 Common settings Protocol Modbus RTU Bacnet MSTP RS-485 Modbus RTU Parameters Slave address Baud rate Parity type Stop bits Communication timeout...
  • Page 174 VACON · 174 I/O AND HARDWARE MENU Submenu Submenu level 2 Submenu level 3 Submenu level 4 level 1 RS-485 Parameters Slave address Communication timeout Monitoring Fieldbus protocol status Communication status Invalid data Invalid commands Command not accepted Control word...
  • Page 175 I/O AND HARDWARE MENU VACON · 175 Submenu Submenu level 2 Submenu level 3 Submenu level 4 level 1 Ethernet Modbus TCP Parameters Connection limit Unit Identifier number Communication timeout Monitoring Fieldbus protocol status Communication status Illegal functions Illegal data addresses...
  • Page 176 VACON · 176 I/O AND HARDWARE MENU Submenu Submenu level 2 Submenu level 3 Submenu level 4 level 1 Ethernet Ethernet/ IP Parameters Protocol in use Output Instance Input Instance Communication Timeout Monitoring Reset Counters Open Request Open Format Reject...

  • Page 177: User Settings, Favourites And User Level Menus

    USER SETTINGS, FAVOURITES AND USER LEVEL MENUS VACON · 177 USER SETTINGS, FAVOURITES AND USER LEVEL MENUS USER SETTINGS Table 118: General settings in the user settings menu Index Parameter Unit Default Description The selection is differ- P6.1 Language selection...

  • Page 178: Parameter Backup

    * Only available with the graphical display. FAVOURITES NOTE! This menu is available on the control panel with the graphical display, but not on the control panel with the text display. NOTE! This menu is not available in the VACON Live tool. ® LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...

  • Page 179: Adding An Item To The Favourites

    USER SETTINGS, FAVOURITES AND USER LEVEL MENUS VACON · 179 If you use the same items frequently, you can add them into Favourites. You can collect a set of parameters or monitoring signals from all the keypad menus. It is not necessary to find them in the menu structure one by one.

  • Page 180: User Levels

    VACON · 180 USER SETTINGS, FAVOURITES AND USER LEVEL MENUS Find the item that you want to remove. Push the OK READY button. STOP Favourites Motor Nom Freq 50.00 Hz Make a selection of Rem from favourites. READY STOP Motor Nom Freq...

  • Page 181: Changing The Access Code Of The User Levels

    USER SETTINGS, FAVOURITES AND USER LEVEL MENUS VACON · 181 Table 120: The user level parameters Index Parameter Unit Default Description 1 = Normal. All the menus are visible in the main menu. 2 = Monitoring. Only the monitoring and...
  • Page 182 VACON · 182 USER SETTINGS, FAVOURITES AND USER LEVEL MENUS Go to the item Access code and push the arrow READY ALARM Keypad button Right. STOP Main Menu ID:2362 P8.2 User level Normal Access code 00000 To change the digits of the access code, use all the arrow buttons.

  • Page 183: Monitoring Value Descriptions

    MONITORING VALUE DESCRIPTIONS VACON · 183 MONITORING VALUE DESCRIPTIONS This chapter gives you the basic descriptions of all monitoring values. MULTIMONITOR V2.1.1 FREQUENCY REFERENCE (ID 25) This monitoring value shows the actual frequency reference to the motor control. The value is updated at 10 ms interval.

  • Page 184: Basic

    VACON · 184 MONITORING VALUE DESCRIPTIONS BASIC V2.3.1 OUTPUT FREQUENCY (ID 1) This monitoring value shows the actual output frequency to the motor. V2.3.2 FREQUENCY REFERENCE (ID 25) This monitoring value shows the actual frequency reference to the motor control.

  • Page 185: I/O

    MONITORING VALUE DESCRIPTIONS VACON · 185 V2.3.12 MOTOR TEMPERATURE (ID 9) This monitoring value shows the calculated motor temperature in percentage of the nominal working temperature. When the value rises above 105%, motor thermal protection fault occurs. V2.3.13 MOTOR PREHEAT (ID 1228) This monitoring value shows the status of the motor preheat function.

  • Page 186: Temperature Inputs

    VACON · 186 MONITORING VALUE DESCRIPTIONS V2.4.9 ANALOG INPUT 6 (ID 76) This monitoring value shows the value of the analogue input signal as a percentage of the used range. V2.4.10 SLOTA AO 1 (ID 81) This monitoring value shows the value of the analogue output as a percentage of the used range.

  • Page 187: Extras And Advanced

    MONITORING VALUE DESCRIPTIONS VACON · 187 V2.5.6 TEMPERATURE INPUT 6 (ID 71) This monitoring value shows the measured value of the temperature. The unit of the monitoring value is celsius degrees or fahrenheit degrees, depending on the 'C/F Selection' parameter value.

  • Page 188: Timer Functions

    VACON · 188 MONITORING VALUE DESCRIPTIONS The monitoring value is a 16 bit word, where each bit shows the status of 1 digital input. From each slot, 6 digital inputs are read. Word 2 starts from the input 5 in slot C (bit0) and ends with input 6 in slot E (bit13).

  • Page 189: Pid Controller

    MONITORING VALUE DESCRIPTIONS VACON · 189 V2.7.2 INTERVAL 1 (ID 1442) This monitoring value shows the status of the interval function. V2.7.3 INTERVAL 2 (ID 1443) This monitoring value shows the status of the interval function. V2.7.4 INTERVAL 3 (ID 1444) This monitoring value shows the status of the interval function.

  • Page 190: External Pid Controller

    VACON · 190 MONITORING VALUE DESCRIPTIONS V2.8.4 PID OUTPUT (ID 23) This monitoring value shows the output of the PID controller as a percentage (0-100%). You can give this value to the motor control (frequency reference) or to an analogue output.

  • Page 191: Maintenance Counters

    MONITORING VALUE DESCRIPTIONS VACON · 191 9.10 MAINTENANCE COUNTERS V2.11.1 MAINTENANCE COUNTER 1 (ID 1101) This monitoring value shows the status of the maintenance counter. The status of the maintenance counter is shown as revolutions multiplied by 1000, or in hours.
  • Page 192 VACON · 192 MONITORING VALUE DESCRIPTIONS Table 121: Fieldbus Control Word Descriptions Value = 0 (FALSE) Value = 1 (TRUE) Bit 0 Stop request from Fieldbus Start request from Fieldbus Bit 1 Forward direction request Reverse direction request No action...
  • Page 193 MONITORING VALUE DESCRIPTIONS VACON · 193 V2.12.2 FB SPEED REFERENCE (ID 875) This monitoring value shows the fieldbus frequency reference as a percentage of minimum frequency to maximum frequency. The speed reference information is scaled between the minimum and the maximum frequency at the moment when the application received it.
  • Page 194 VACON · 194 MONITORING VALUE DESCRIPTIONS Table 122: Fieldbus Status Word Descriptions Value = 0 (FALSE) Value = 1 (TRUE) Bit 0 Not ready to operate Ready to operate Bit 1 Not running Running Bit 2 Running in the Forward direction...
  • Page 195 MONITORING VALUE DESCRIPTIONS VACON · 195 V2.12.15 FB DATA OUT 3 (ID 868) This monitoring value shows the raw value of process data in a 32-bit signed format. V2.12.16 FB DATA OUT 4 (ID 869) This monitoring value shows the raw value of process data in a 32-bit signed format.

  • Page 196: Parameter Descriptions

    VACON · 196 PARAMETER DESCRIPTIONS PARAMETER DESCRIPTIONS In this chapter, you can find information on all the parameters of your VACON ® application. If other information is necessary, see chapter 5 Parameters menu or contact your nearest distributor. P1.2 APPLICATION (ID212) Use this parameter to select the application configuration for the drive.

  • Page 197: Motor Settings

    PARAMETER DESCRIPTIONS VACON · 197 P2.2.5 CHANNEL 2 MIN (ID 2371) This parameter is used in scaling by default. Adjustments can be necessary. P2.2.6 CHANNEL 2 MAX (ID 2372) This parameter is used in scaling by default. Adjustments can be necessary.

  • Page 198: Motor Control Parameters

    VACON · 198 PARAMETER DESCRIPTIONS 10.2.2 MOTOR CONTROL PARAMETERS P3.1.2.1 CONTROL MODE (ID 600) Use this parameter to set the AC drive control mode. Selection Selection name Description number The frequency reference of the drive is set to the output fre- Frequency control quency without slip compensation.
  • Page 199 PARAMETER DESCRIPTIONS VACON · 199 If you increase the switching frequency, the capacity of the AC drive reduces. To reduce capacitive currents in the motor cable, when the cable is long, we recommend that you use a low switching frequency. To reduce the motor noise, use a high switching frequency.
  • Page 200 VACON · 200 PARAMETER DESCRIPTIONS The magnetising current (no-load current) of the motor identifies the values of the U/f parameters if they are given before the identification run. If the value is set to 0, the magnetising current is calculated internally.
  • Page 201 PARAMETER DESCRIPTIONS VACON · 201 Fig. 21: The Load drooping function A. Load Drooping Time (ID 656) C. Torque B. Output Frequency P3.1.2.8 LOAD DROOPING TIME (ID 656) Use this parameter to set the drooping time of the motor. Use load drooping to get a dynamic speed drooping when the load changes. This parameter gives the time during which the speed is restored 63% of the change.
  • Page 202 VACON · 202 PARAMETER DESCRIPTIONS to keep the DC link voltage in the permitted limits, and • to make sure that the drive does not trip because of an overvoltage fault. • NOTE! The drive can trip when the overvoltage and undervoltage controllers are disabled.
  • Page 203 PARAMETER DESCRIPTIONS VACON · 203 The nominal voltage of the PM motor agrees to the back-EMF voltage of the motor at nominal frequency. But in a different motor manufacturer, it can be equal to, for example, the stator voltage at nominal load.

  • Page 204: Motor Limits

    VACON · 204 PARAMETER DESCRIPTIONS P3.1.2.16 STATOR INDUCTANCE VOLTAGE DROP (ID 673) Use this parameter to set the motor stator phase-inductance value (in star-connection equivalent circuit). The value is the transient inductance (for induction motors) or the line-to- neutral inductance (for permanent magnet and reluctance motors).

  • Page 205: Open Loop Parameters

    PARAMETER DESCRIPTIONS VACON · 205 P3.1.3.5 GENERATOR POWER LIMIT (ID 1290) Use this parameter to set the maximum power limit of the generating side. The range of values for the parameter is different for each enclosure size of the drive.
  • Page 206 VACON · 206 PARAMETER DESCRIPTIONS U[V] ID603 f[Hz] ID602 Fig. 23: Linear and squared change of the motor voltage A. Default: Nominal voltage of the motor D. Squared B. Field weakening point E. Default: Nominal frequency of the motor C. Linear...
  • Page 207 PARAMETER DESCRIPTIONS VACON · 207 When the parameter Motor Type has the value Induction Motor, and when this parameter is changed, these parameters are set to their default values. P3.1.4.2 Field Weakening Point Frequency • P3.1.4.3 Voltage at Field Weakening Point •...
  • Page 208 VACON · 208 PARAMETER DESCRIPTIONS The bits can receive these values. Search the shaft frequency only from the same direction as the frequency reference • Disable the AC scanning • Use the frequency reference for an initial guess • Disable the DC pulses •...

  • Page 209: I/F Start Function

    PARAMETER DESCRIPTIONS VACON · 209 10.2.5 I/F START FUNCTION When you have a PM motor, use the I/f Start function to start the motor with constant current control. You can receive the best effect with a high power motor. With a high power motor, the resistance is low and it is not easy to change the U/f curve.

  • Page 210: Torque Stabilator Function

    VACON · 210 PARAMETER DESCRIPTIONS 10.2.6 TORQUE STABILATOR FUNCTION P3.1.4.13.1 TORQUE STABILATOR GAIN (ID 1412) Use this parameter to set the gain of the torque stabilator in an open loop control operation. P3.1.4.13.2 TORQUE STABILATOR GAIN AT FIELD WEAKENING POINT (ID 1414) Use this parameter to set the gain of the torque stabilator at field weakening point in an open loop control operation.
  • Page 211 PARAMETER DESCRIPTIONS VACON · 211 the advanced sensorless control, a simple closed loop motor control can be replaced with a high-performance open loop motor control. An example of a possible application is an extruder. The advanced sensorless control function is not supported when a sine filter or a harmonic filter is used.
  • Page 212 VACON · 212 PARAMETER DESCRIPTIONS Selection Selection name Description number Stator resistance identification Identify the stator resistance during the start magnetisation. Limit frequency polarity Enable IR-compensation adjust Voltage based current limit Ramp anti-windup Use the ramp anti-windup control. The bit B0 enables stator resistance identification at each start. It cannot be used when a start is made to a rotating motor.

  • Page 213: Start/Stop Setup

    PARAMETER DESCRIPTIONS VACON · 213 current or torque limit or handle high loads at low frequencies in normal operation. An example of a situation when the bit should not be used is operation against a locked rotor. The bit B14 defines the reaction of the ramp output during the limit control functions. By default, the limit controls have no effect on the ramp output.
  • Page 214 VACON · 214 PARAMETER DESCRIPTIONS P3.2.1 REMOTE CONTROL PLACE (ID 172) Use this parameter to select the remote control place (start/stop). Use this parameter to change back to remote control from VACON Live, for example if the ® control panel is broken.
  • Page 215 PARAMETER DESCRIPTIONS VACON · 215 NOTE! Ramp stop cannot be guarenteed in all situations. If ramp stop is selected and the net voltage changes over 20%, the voltage estimation fails. In such case, ramp stop is not possible. P3.2.6 I/O A START/STOP LOGIC (ID 300) Use this parameter to control the start and stop of the drive with the digital signals.
  • Page 216 VACON · 216 PARAMETER DESCRIPTIONS Selection Selection name Description number The functions activate when the contacts are closed. CS1 = Forward CS2 = Backward Output frequency Set frequency 0 Hz Set frequency Run enable Ctrl signal 1 Ctrl signal 2...
  • Page 217 PARAMETER DESCRIPTIONS VACON · 217 Selection Selection name Description number For a 3-wire control (pulse control) CS1 = Forward (edge) CS2 = Inverted stop CS3 = Backward (edge) Output frequency Set frequency 0 Hz Set frequency Run enable Ctrl signal 1...
  • Page 218 VACON · 218 PARAMETER DESCRIPTIONS Selection Selection name Description number Use this function to prevent an accidental start. Before you can start the motor again, you must open the start/stop con- CS1 = Forward (edge) tact. CS2 = Backward (edge)
  • Page 219 PARAMETER DESCRIPTIONS VACON · 219 Selection Selection name Description number CS1 = Start CS2 = Reverse Output frequency frequency 0 Hz frequency Run enable Ctrl signal 1 Ctrl signal 2 Keypad start button Keypad stop button Fig. 31: I/O A Start/stop logic = 3 1.
  • Page 220 VACON · 220 PARAMETER DESCRIPTIONS 12. The attempt to start the drive with the START button is not successful, because CS1 is inactive. Selection Selection name Description number Use this function to prevent an accidental start. Before you can start the motor again, you must open the start/stop con- CS1 = Start (edge) tact.
  • Page 221 PARAMETER DESCRIPTIONS VACON · 221 9. The STOP button on the keypad is 10. Before the drive can start, you must pushed and the frequency that is fed to open and close CS1 again. the motor goes to 0. (This signal only 11.

  • Page 222: References

    VACON · 222 PARAMETER DESCRIPTIONS 10.4 REFERENCES 10.4.1 FREQUENCY REFERENCE It is possible to program the source of the frequency reference in all the control places, except the PC tool. If you use your PC, it always takes the frequency reference from the PC tool.

  • Page 223: Torque Reference

    PARAMETER DESCRIPTIONS VACON · 223 P3.3.1.7 KEYPAD CONTROL REFERENCE SELECTION (ID 121) Use this parameter to select the reference source when the control place is keypad. P3.3.1.8 KEYPAD REFERENCE (ID 184) Use this parameter to adjust the frequency reference on the keypad.
  • Page 224 VACON · 224 PARAMETER DESCRIPTIONS NOTE! This value is not applied when torque reference source is Joystick. P3.3.2.3 TORQUE MAXIMUM REFERENCE (ID 642) Use this parameter to set the maximum torque reference of the positive and negative values. These parameters define the scaling of selected torque reference signal. For instance, the analogue input signal is scaled between the Torque Reference Minimum and the Torque Reference Maximum.
  • Page 225 PARAMETER DESCRIPTIONS VACON · 225 You can also make the selection of 2 other modes with this parameter. Selection 0 = Pos/Neg Freq Limits, that is, the positive/negative frequency limits. The frequency is limited between Positive Frequency Reference Limit (P3.3.1.3) and Negative Frequency Reference Limit (P3.3.1.4) (if these parameters are set lower than the value of...

  • Page 226: Torque Control In Open Loop Control

    VACON · 226 PARAMETER DESCRIPTIONS 10.4.3 TORQUE CONTROL IN OPEN LOOP CONTROL P3.3.2.8.1 OPEN LOOP TORQUE CONTROL MINIMUM FREQUENCY (ID 636) Use this parameter to set the output frequency limit below which the drive operates in the frequency control mode.
  • Page 227 PARAMETER DESCRIPTIONS VACON · 227 Selection Selection name Description number The mix of the inputs is binary coded. The different sets of active digital inputs determine the preset frequency. See Binary coded more data in Table 123 The selection of preset frequencies when P3.3.3.1 = Binary coded.
  • Page 228 VACON · 228 PARAMETER DESCRIPTIONS P3.3.3.9 PRESET FREQUENCY 7 (ID 130) Use this parameter to set the preset frequency reference when the preset frequencies function is used. Select the preset frequencies with the digital input signals. VALUE 0 SELECTED FOR PARAMETER P3.3.3.1: To set Preset Frequency 0 as reference, set the value 0 Preset Frequency 0 for P3.3.1.5 (I/O...
  • Page 229 PARAMETER DESCRIPTIONS VACON · 229 * = the input is activated. VALUE 1 SELECTED FOR PARAMETER P3.3.3.1: You can use the Preset Frequencies 1 to 3 with different sets of active digital inputs. The number of active inputs tells which one is used.

  • Page 230: Motor Potentiometer Parameters

    VACON · 230 PARAMETER DESCRIPTIONS This parameter is a binary selector for Preset speeds (0-7). See parameters P3.3.3.2 to P3.3.3.9. To apply Preset frequencies 1 to 7, connect a digital input to these functions with the instructions in Chapter 10.6.1 Programming of digital and analogue inputs. See more data in Table 123 The selection of preset frequencies when P3.3.3.1 = Binary coded and also in Table 43...
  • Page 231 PARAMETER DESCRIPTIONS VACON · 231 Fig. 37: The motor potentiometer parameters A. Frequency Reference E. Time B. Max Frequency F. Motor potentiometer UP C. Min Frequency G. Motor potentiometer DOWN D. Motor potentiometer ramp time P3.3.4.3 MOTOR POTENTIOMETER RAMP TIME (ID 331) Use this parameter to set the rate of change in the motor potentiometer reference when it is increased or decreased.

  • Page 232: Joystick Parameters

    VACON · 232 PARAMETER DESCRIPTIONS 10.4.7 JOYSTICK PARAMETERS Use the joystick parameters when you control the frequency reference or the torque reference of the motor with a joystick. To control the motor with a joystick, connect the joystick signal to an analogue input and set the joystick parameters.

  • Page 233: Jogging Parameters

    PARAMETER DESCRIPTIONS VACON · 233 P3.3.5.3 JOYSTICK SLEEP ZONE (ID 385) Use this parameter to set the joystick sleep zone. The AC drive stops if the joystick reference stays in the sleep zone for longer than the time period defined in parameter P3.3.5.4 Joystick Sleep Delay.
  • Page 234 VACON · 234 PARAMETER DESCRIPTIONS Output Frequency [Hz] Jogging Ramp Jogging Ref 1 Jogging Ref 2 Enable DI Jogging (Digital input signal) Jogging Ref 1 Activation (Digital input signal) Jogging Ref 2 Activation (Digital input signal) Fieldbus Control Word Bit 10 Fieldbus Control Word Bit 11 Fig.

  • Page 235: Ramps And Brakes Setup

    PARAMETER DESCRIPTIONS VACON · 235 NOTE! If the 2 activation signals are active at the same time, the drive stops. P3.3.6.4 JOGGING REFERENCE 1 (ID 1239) Use this parameter to set the frequency references for the jogging function. With the parameters P3.3.6.4 and P3.3.6.5, you can set the frequency references for the jogging function.

  • Page 236: Ramp 2

    VACON · 236 PARAMETER DESCRIPTIONS [Hz] ID103, ID104 ID500 ID500 Fig. 40: The acceleration/deceleration curve (S-shaped) P3.4.1.2 ACCELERATION TIME 1 (ID 103) Use this parameter to set the time that is necessary for the output frequency to increase from zero frequency to maximum frequency.

  • Page 237: Start Magnetising

    PARAMETER DESCRIPTIONS VACON · 237 [Hz] ID103, ID104 ID500 ID500 Fig. 41: The acceleration/deceleration curve (S-shaped) P3.4.2.2 ACCELERATION TIME 2 (ID 502) Use this parameter to set the time that is necessary for the output frequency to increase from zero frequency to maximum frequency.

  • Page 238: Dc Brake

    VACON · 238 PARAMETER DESCRIPTIONS P3.4.3.2 START MAGNETISING TIME (ID 516) Use this parameter to set the time during which the DC current is fed to the motor before the acceleration starts. 10.5.4 DC BRAKE P3.4.4.1 DC BRAKE CURRENT (ID 507) Use this parameter to set the current that is fed into the motor during DC braking.
  • Page 239 PARAMETER DESCRIPTIONS VACON · 239 It is possible to expand the available capacity of I/O with option boards. You can install the option boards in the slots C, D and E. You can find more data on the installation of option boards in the Installation manual.
  • Page 240 VACON · 240 PARAMETER DESCRIPTIONS READY STOP Digital Inputs ID:405 P3.5.1.11 Ext Fault Close DigINSlotA.3 Ext Fault Open DigINSlot0.2 Fault Reset Close DigINSlotA.6 Fig. 43: The Digital inputs menu in the graphical display A. The graphical display C. The value of the parameter, that is, the B.
  • Page 241 PARAMETER DESCRIPTIONS VACON · 241 Input type (graphi- Input type Slot Input # Explanation cal display) (text dis- play) Digital input #1 (terminal 8) on a board in Slot A DigIN (standard I/O board). Digital input #2 (terminal 9) on a board in Slot A DigIN (standard I/O board).
  • Page 242 VACON · 242 PARAMETER DESCRIPTIONS In the Edit mode, the slot value DigIN SlotA is READY underlined and blinks. If you have more digital STOP inputs available in your I/O, for example, because of Ext Fault Close option boards in slots C, D or E, make a selection of ID:405 P3.5.1.11...
  • Page 243 PARAMETER DESCRIPTIONS VACON · 243 PROGRAMMING IN THE TEXT DISPLAY Make a selection of a parameter. To go into the Edit mode, push the OK button. In the Edit mode, the letter D blinks. If you have more digital inputs available in your I/O, for example, because of option boards in slots C, D or E, make a selection of them.
  • Page 244 VACON · 244 PARAMETER DESCRIPTIONS If the digital input DI6 was already used for some other function, a message scrolls on the display. Change one of these selections. After the steps, a digital signal to the digital input DI6 controls the function External Fault Close.
  • Page 245 PARAMETER DESCRIPTIONS VACON · 245 Fig. 46: The Analogue inputs menu in the text display A. The text display C. The value of the parameter, that is, the B. The name of the parameter set analogue input In the standard I/O board compilation, there are 2 analogue inputs available: the slot A terminals 2/3 and 4/5.
  • Page 246 VACON · 246 PARAMETER DESCRIPTIONS PROGRAMMING OF ANALOGUE INPUTS IN THE GRAPHICAL DISPLAY To make a selection of the parameter, push the arrow button Right. STOP READY Analogue Input 1 ID:377 P3.5.2.1.1 AI1 Signal Sel AnIN SlotA.1 AI1 Filter Time 0.10s...
  • Page 247 PARAMETER DESCRIPTIONS VACON · 247 In the Edit mode, the letter A blinks. To change the value to C, push the arrow button Up. Accept the change with the OK button. LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 248 VACON · 248 PARAMETER DESCRIPTIONS 10.6.1.3 Descriptions of signal sources Source Function Slot0.# Digital inputs: You can use this function to set a digital signal to be in a constant OPEN or CLOSED state. The manufacturer set some signals so that they are always in the CLOSED state, for example parameter P3.5.1.15 (Run Ena-...

  • Page 249: Default Functions Of Programmable Inputs

    PARAMETER DESCRIPTIONS VACON · 249 10.6.2 DEFAULT FUNCTIONS OF PROGRAMMABLE INPUTS Table 125: Default functions of the programmable digital and analogue inputs Input Terminal(s) Reference Function Parameter index Control Signal 1 A P3.5.1.1 Control Signal 2 A P3.5.1.2 External Fault Close P3.5.1.11...
  • Page 250 VACON · 250 PARAMETER DESCRIPTIONS P3.5.1.5 CONTROL SIGNAL 2 B (ID 424) Use this parameter to select the digital input signal (Control Signal 2) that starts and stops the drive when the control place is I/O B. P3.5.1.6 CONTROL SIGNAL 3 B (ID 435) Use this parameter to select the digital input signal (Control Signal 3) that starts and stops the drive when the control place is I/O B.
  • Page 251 PARAMETER DESCRIPTIONS VACON · 251 When the contact is CLOSED, the start of the motor is enabled. NOTE! The state of the drive remains in 'Not Ready' if the state of this signal is 'opened'. If the Run Enable signal is used for stopping the drive, the drive will always coast to stop regardless of the selection in parameter P3.2.5 Stop Function.
  • Page 252 VACON · 252 PARAMETER DESCRIPTIONS P3.5.1.24 MOTOR POTENTIOMETER UP (ID 418) Use this parameter to increase the output frequency with a digital input signal. The motor potentiometer reference INCREASES until the contact is open. P3.5.1.25 MOTOR POTENTIOMETER DOWN (ID 417) Use this parameter to decrease the output frequency with a digital input signal.
  • Page 253 PARAMETER DESCRIPTIONS VACON · 253 NOTE! This parameter has no effect if the external PID controller is not enabled in Group 3.14. P3.5.1.33 EXTERNAL PID SETPOINT SELECTION (ID 1048) Use this parameter to set the digital input signal that selects the PID setpoint value to be used.
  • Page 254 VACON · 254 PARAMETER DESCRIPTIONS NOTE! If the input is activated, the drive starts. P3.5.1.43 JOGGING REFERENCE 2 ACTIVATION (ID 531) Use this parameter to set the digital input signals that activate the Jogging function. NOTE! If the input is activated, the drive starts.

  • Page 255: Analogue Inputs

    PARAMETER DESCRIPTIONS VACON · 255 NOTE! Parameter values are stored to Set 1 and Set 2 by parameters B6.5.4 Save to Set 1 and B6.5.4 Save to Set 2. These parameters can be used either from keypad or VACON Live PC tool.
  • Page 256 VACON · 256 PARAMETER DESCRIPTIONS Analogue input signal Unfiltered signal 100% Filtered signal t [s] ID378 Fig. 47: The AI1 signal filtering P3.5.2.1.3 AI1 SIGNAL RANGE (ID 379) Use this parameter to change the range of the analogue signal. The value of this parameter is bypassed if the custom scaling parameters are used.
  • Page 257 PARAMETER DESCRIPTIONS VACON · 257 [Hz] 100% 0 mA 10 mA 20 mA Fig. 48: The analogue input signal range, selection 0 A. Frequency reference C. Min freq reference B. Max freq reference D. Analogue input signal Selection Selection name...
  • Page 258 VACON · 258 PARAMETER DESCRIPTIONS P3.5.2.1.4 AI1 CUSTOM. MIN (ID 380) Use this parameter to adjust the range of the analogue input signal between -160% and 160%. P3.5.2.1.5 AI1 CUSTOM. MAX (ID 381) Use this parameter to adjust the range of the analogue input signal between -160% and 160%.
  • Page 259 PARAMETER DESCRIPTIONS VACON · 259 [Hz] 100% 0 mA 10 mA 20 mA Fig. 51: AI1 signal inversion, selection 0 A. Frequency reference C. Min freq reference B. Max freq reference D. Analogue input signal Selection Selection name Description number Signal inversion.

  • Page 260: Digital Outputs

    VACON · 260 PARAMETER DESCRIPTIONS 10.6.5 DIGITAL OUTPUTS P3.5.3.2.1 RO1 FUNCTION (ID 11001) Use this parameter to select a function or a signal that is connected to the relay output. LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...
  • Page 261 PARAMETER DESCRIPTIONS VACON · 261 Table 126: The output signals through RO1 Selection Selection name Description number Not used The output is not used. Ready The AC drive is ready to operate. The AC drive operates (the motor runs). General fault A fault trip occurred.
  • Page 262 VACON · 262 PARAMETER DESCRIPTIONS Table 126: The output signals through RO1 Selection Selection name Description number Input pressure alarm The input pressure of the pump is below the value that was set with parameter P3.13.9.7. Frost protection alarm The measured temperature of the pump is below the level that was set with parameter P3.13.10.5.
  • Page 263 PARAMETER DESCRIPTIONS VACON · 263 Table 126: The output signals through RO1 Selection Selection name Description number Block Out.1 The output of the programmable Block 1. See parameter menu M3.19 Drive customizer. Block Out.2 The output of the programmable Block 2. See parameter menu M3.19 Drive customizer.

  • Page 264: Analogue Outputs

    VACON · 264 PARAMETER DESCRIPTIONS P3.5.3.2.3 RO1 OFF DELAY (ID 11003) Use this parameter to set the OFF delay for the relay output. 10.6.6 ANALOGUE OUTPUTS P3.5.4.1.1 AO1 FUNCTION (ID 10050) Use this parameter to select a function or a signal that is connected to the analogue output.
  • Page 265 PARAMETER DESCRIPTIONS VACON · 265 Selection Selection name Description number Test 0% (Not used) The analogue output is set to 0% or 20% so that it agrees with parameter P3.5.4.1.3. TEST 100% The analogue output is set to 100% of the signal (10V / 20mA).
  • Page 266 VACON · 266 PARAMETER DESCRIPTIONS Selection Selection name Description number Fieldbus Process Data In 8 Fieldbus Process Data In 8: 0…10000 (this agrees with 0… 100.00%). Block Out.1 The output of the programmable Block 1: 0…10000 (this agrees with 0…100.00%). See parameter menu M3.19 Drive customizer.
  • Page 267 PARAMETER DESCRIPTIONS VACON · 267 P3.5.4.1.4 AO1 MINIMUM SCALE (ID 10053) Use this parameter to scale the analogue output signal. The scaling values (min and max) are given in the process unit that is specified by the selection of the AO function.

  • Page 268: Fieldbus Data Map

    VACON · 268 PARAMETER DESCRIPTIONS 10.7 FIELDBUS DATA MAP P3.6.1 FB DATAOUT 1 SELECTION (ID 852) Use this parameter to select the data that is sent to the fieldbus with the ID number of the parameter or monitor value. The data is scaled to an unsigned 16-bit format according to the format on the control panel.

  • Page 269: Prohibit Frequencies

    PARAMETER DESCRIPTIONS VACON · 269 P3.6.8 FB DATAOUT 8 SELECTION (ID 859) Use this parameter to select the data that is sent to the fieldbus with the ID number of the parameter or monitor value. The data is scaled to an unsigned 16-bit format according to the format on the control panel.
  • Page 270 VACON · 270 PARAMETER DESCRIPTIONS Fig. 54: The prohibited frequencies A. Actual Reference C. Low lim B. High Lim D. Requested Reference P3.7.7 RAMP TIME FACTOR (ID 518) Use this parameter to set the multiplier of the selected ramp times when the output frequency of the drive is between the prohibited frequency limits.

  • Page 271: Supervisions

    PARAMETER DESCRIPTIONS VACON · 271 10.9 SUPERVISIONS P3.8.1 SUPERVISION #1 ITEM SELECTION (ID 1431) Use this parameter to select the supervision item. The output of the supervision function can be selected to the relay output. P3.8.2 SUPERVISION #1 MODE (ID 1432) Use this parameter to set the supervision mode.
  • Page 272 VACON · 272 PARAMETER DESCRIPTIONS If a fault occurs, the drive can show a notification of it on the display of the drive. An external fault is activated with a digital input signal. The default digital input is DI3. You can also program the response data into a relay output.

  • Page 273: Motor Thermal Protections

    PARAMETER DESCRIPTIONS VACON · 273 If the PID feedback value is not within the supervision limits for longer than the supervision delay, a PID supervision fault occurs. See P3.9.1.2. P3.9.1.11 RESPONSE TO EXTERNAL PID SUPERVISION FAULT (ID 757) Use this parameter to select the response of the drive to a 'PID Supervision' fault.
  • Page 274 VACON · 274 PARAMETER DESCRIPTIONS To adjust the thermal protection of the motor, use the parameters from P3.9.2.1 to P3.9.2.5. You can monitor the thermal status of the motor on the display of the control panel. See Chapter 3 User interfaces.
  • Page 275 PARAMETER DESCRIPTIONS VACON · 275 P cooling Overload area 100% ID706=40% Corner freq Fig. 56: The motor thermal current I curve P3.9.2.4 MOTOR THERMAL TIME CONSTANT (ID 707) Use this parameter to set the motor thermal time constant. The time constant is the time within which the calculated thermal stage has reached 63% of its final value.
  • Page 276 VACON · 276 PARAMETER DESCRIPTIONS I/I T 100% Fig. 57: The motor thermal time constant A. Current B. T = Motor thermal time constant P3.9.2.5 MOTOR THERMAL LOADABILITY (ID 708) Use this parameter to set the thermal loadability of the motor.

  • Page 277: Motor Stall Protection

    PARAMETER DESCRIPTIONS VACON · 277 105% 100% 130% Fig. 58: The calculation of the motor temperature A. Current C. Trip area B. Fault/Alarm D. Loadability 10.10.3 MOTOR STALL PROTECTION The motor stall protection function gives protection to the motor against short overloads. An overload can be caused, for example, by a stalled shaft.
  • Page 278 VACON · 278 PARAMETER DESCRIPTIONS P3.9.3.1 MOTOR STALL FAULT (ID 709) Use this parameter to select the response of the drive to a 'Motor Stall' fault. If the stall protection detects that the shaft of the motor is stalled, a motor stall fault occurs.

  • Page 279: Underload Protection

    PARAMETER DESCRIPTIONS VACON · 279 NOTE! For a stall state to occur, the output frequency must be below this limit for a certain time. 10.10.4 UNDERLOAD PROTECTION The motor underload protection makes sure that there is a load on the motor when the drive operates.
  • Page 280 VACON · 280 PARAMETER DESCRIPTIONS Torque ID714 ID715 Underload area Field weakening 5 Hz point Fig. 60: Setting of the minimum load P3.9.4.3 UNDERLOAD PROTECTION: ZERO FREQUENCY LOAD (ID 715) Use this parameter to set the minimum torque that the motor needs when the output frequency of the drive is 0.

  • Page 281: Quick Stop

    PARAMETER DESCRIPTIONS VACON · 281 ID716 Fig. 61: The Underload time counter function A. Underload time counter D. Time B. Trip area E. Underload C. Trip/warning ID713 F. No underload 10.10.5 QUICK STOP P3.9.5.1 QUICK STOP MODE (ID 1276) Use this parameter to select how the drive stops when the quick stop command is given from DI or Fieldbus.

  • Page 282: Temperature Input Fault

    VACON · 282 PARAMETER DESCRIPTIONS CAUTION! Do not use the quick stop function as an emergency stop. An emergency stop must stop the power supply to the motor. The quick stop function does not do this. Control Word B12 Normal Quick Stop Activ.
  • Page 283 PARAMETER DESCRIPTIONS VACON · 283 The maximum value is taken from the set signals and used for alarm and fault triggering. NOTE! Only the 6 first temperature inputs are supported (the boards from slot A to slot E). P3.9.6.2 ALARM LIMIT 1 (ID 741) Use this parameter to set the temperature alarm limit.

  • Page 284: Ai Low Protection

    VACON · 284 PARAMETER DESCRIPTIONS 10.10.7 AI LOW PROTECTION P3.9.8.1 ANALOGUE INPUT LOW PROTECTION (ID 767) Use this parameter to select when the AI Low supervision is enabled. For example, the AI Low supervision can be enabled only when the drive is in run state.

  • Page 285: User-Defined Fault 1

    PARAMETER DESCRIPTIONS VACON · 285 Selection Selection name Description number No Action AI Low Protection is not used. Alarm The frequency reference is set as in P3.9.1.13 Preset Alarm Alarm, preset frequency Frequency. Alarm, previous frequency The last valid frequency is kept as frequency reference.
  • Page 286 VACON · 286 PARAMETER DESCRIPTIONS P3.10.2 RESTART FUNCTION (ID 719) Use this parameter to select the start mode for the Automatic reset function. P3.10.3 WAIT TIME (ID 717) Use this parameter to set the wait time before the first reset is done.

  • Page 287: Application Settings

    PARAMETER DESCRIPTIONS VACON · 287 P3.10.7 AUTORESET: OVERVOLTAGE (ID 721) Use this parameter to enable the automatic reset after an overvoltage fault. P3.10.8 AUTORESET: OVERCURRENT (ID 722) Use this parameter to enable the automatic reset after an overcurrent fault. P3.10.9 AUTORESET: AI LOW (ID 723) Use this parameter to enable the automatic reset after a fault caused by low AI signal.

  • Page 288: Timer Functions

    VACON · 288 PARAMETER DESCRIPTIONS The system shows all the power-related parameters and monitoring values in the set unit. 3.11.4 MULTIMONITOR VIEW (ID 1196) Use this parameter to set the division of the display of the control panel into sections in the multimonitor view.
  • Page 289 PARAMETER DESCRIPTIONS VACON · 289 P AssignToChannel Interval 1 TimeChannel 1 Interval 2 Interval 3 Interval 4 TimeChannel 2 Interval 5 Timer 1 Timer 2 TimeChannel 3 Timer 3 Fig. 64: Assigning intervals and timers to time channels is flexible. Every interval and timer has a parameter with which you can assign them to a time channel.
  • Page 290 VACON · 290 PARAMETER DESCRIPTIONS Fig. 65: The activation signal comes from a digital input or a virtual digital input, like a time channel. The timer counts down from the falling edge. A. Remaining time D. Time B. Activation E. OUT C.
  • Page 291 PARAMETER DESCRIPTIONS VACON · 291 READY STOP Interval 1 ID:1466 M3.12.1.3 ON Time 07:00:00 OFF Time 17:00:00 Days Fig. 66: Using timer functions to make an interval READY STOP Days M3.12.1.3 Edit Help Add to favourites Fig. 67: Going into the Edit mode...
  • Page 292 VACON · 292 PARAMETER DESCRIPTIONS Interval 1 Days = Monday to Friday Ctrl Signal 1A ON = 07:00:00 hrs OFF = 17:00:00 hrs Interval 2 Days = Saturday and Sunday Start/Stop Time channel 1 ON = 09:00:00 hrs OFF = 13:00:00 hrs...

  • Page 293: Pid Controller

    PARAMETER DESCRIPTIONS VACON · 293 You can use the time channels to control the on/off type functions, for example relay outputs or any functions that can be controlled by a DI signal. 10.14 PID CONTROLLER 10.14.1 BASIC SETTINGS P3.13.1.1 PID GAIN (ID 118) Use this parameter to adjust the gain of the PID controller.
  • Page 294 VACON · 294 PARAMETER DESCRIPTIONS The value in process units at a 0% feedback or setpoint. This scaling is done for monitoring purposes only. The PID controller still uses the percentage internally for feedbacks and setpoints. P3.13.1.8 ERROR INVERSION (ID 340) Use this parameter to invert the error value of the PID controller.

  • Page 295: Setpoints

    PARAMETER DESCRIPTIONS VACON · 295 10.14.2 SETPOINTS P3.13.2.1 KEYPAD SETPOINT 1 (ID 167) Use this parameter to set the setpoint value of the PID controller when the setpoint source is 'Keypad SP'. The value of this parameter is given in the selected process unit.

  • Page 296: Feedback

    VACON · 296 PARAMETER DESCRIPTIONS P3.13.2.9 SETPOINT 1 BOOST (ID 1071) Use this parameter to set the multiplier for the setpoint boost function. When the setpoint boost command is given, the setpoint value is multiplied with the factor that is set with this parameter.
  • Page 297 PARAMETER DESCRIPTIONS VACON · 297 use the feedback measurements of the actual controlled process value. The feedforward control uses other measurements that have an effect on the controlled process value. EXAMPLE 1: You can control the water level of a tank with flow control. The target water level is set as a setpoint, and the actual level as feedback.

  • Page 298: Sleep Function

    VACON · 298 PARAMETER DESCRIPTIONS 10.14.5 SLEEP FUNCTION P3.13.5.1 SP1 SLEEP FREQUENCY (ID 1016) Use this parameter to set the limit below which the output frequency of the drive must stay for a set time before the drive goes to the sleep state.

  • Page 299: Feedback Supervision

    PARAMETER DESCRIPTIONS VACON · 299 Setpoint PID Setpoint Wake Up Level Fig. 72: Wake-up Mode: absolute level Setpoint PID Setpoint Wake Up Level Fig. 73: Wake-up Mode: relative setpoint P3.13.5.5 SP2 SLEEP FREQUENCY (ID 1075) See the description of parameter P3.13.5.1.
  • Page 300 VACON · 300 PARAMETER DESCRIPTIONS Fig. 74: The Feedback supervision function A. Upper limit (ID736) E. Delay (ID737) B. Lower limit (ID758) F. Regulating mode C. Actual value G. Alarm or fault D. Reference P3.13.6.2 UPPER LIMIT (ID 736) Use this parameter to set the high limit for the PID feedback signal.

  • Page 301: Pressure Loss Compensation

    PARAMETER DESCRIPTIONS VACON · 301 P3.13.6.5 RESPONSE TO PID SUPERVISION FAULT (ID 749) Use this parameter to select the response of the drive to a 'PID Supervision' fault. If the PID feedback value is not in the supervision limits for longer than the supervision delay, a PID supervision fault occurs.

  • Page 302: Soft Fill

    VACON · 302 PARAMETER DESCRIPTIONS The sensor is put in position 1. The pressure in the pipe stays constant when there is no flow. But with flow, the pressure decreases farther in the pipe. To compensate for this, lift the setpoint as the flow increases.
  • Page 303 PARAMETER DESCRIPTIONS VACON · 303 We recommend that you always use the Soft fill function when you use the Multi-pump function. P3.13.8.1 ENABLE SOFT FILL (ID 1094) Use this parameter to enable the Soft Fill function. You can use the function to fill an empty pipe slowly and prevent strong currents of fluid that could break the pipe.

  • Page 304: Input Pressure Supervision

    VACON · 304 PARAMETER DESCRIPTIONS Fig. 77: The Soft fill function A. Reference E. Soft fill frequency B. Actual value F. Soft fill mode C. Soft fill level G. Regulating mode D. Frequency P3.13.8.5. PID SOFT FILL TIMEOUT RESPONSE (ID 748) Use this parameter to select the response of the drive to a 'PID Soft Fill' fault.
  • Page 305 PARAMETER DESCRIPTIONS VACON · 305 Fig. 78: The location of the pressure sensor A. Mains C. Outlet B. Inlet Input Pressure Input Pressure Monitor Supervision Alarm Level Supervision Fault Level PID Setpoint Supervision Supervision Fault Delay Fault Delay PID Setpoint...

  • Page 306: 10.14.10 Frost Protection

    VACON · 306 PARAMETER DESCRIPTIONS P3.13.9.3 SUPERVISION UNIT SELECTION (ID 1687) Use this parameter to select the unit for the input pressure signal. You can scale the supervision signal (P3.13.9.2) to process units on the panel. P3.13.9.4 SUPERVISION UNIT DECIMALS (ID 1688) Use this parameter to set the number of decimals for the input pressure signal unit.

  • Page 307: External Pid Controller

    PARAMETER DESCRIPTIONS VACON · 307 If the measured temperature of the pump goes below the set level and the drive is in sleep state, the frost protection starts the pump to operate at a constant frequency. P3.13.10.2 TEMPERATURE SIGNAL (ID 1705) Use this parameter to select the source of the temperature signal that is used for the Frost Protection function.

  • Page 308: Multi-Pump Function

    VACON · 308 PARAMETER DESCRIPTIONS P3.14.1.3 OUTPUT IN STOP (ID 1100) Use this parameter to set the output value of the PID controller as a percentage of its maximum output value when it is stopped from a digital output. If the value of this parameter is set to 100%, a 10% change in the error value causes a 10% change in the controller output.
  • Page 309 PARAMETER DESCRIPTIONS VACON · 309 When to connect and/or add motors: The feedback value is not in the bandwidth area. • The regulating motor operates at a close to maximum frequency (-2 Hz). • The conditions above are true for longer than the bandwidth delay.
  • Page 310 VACON · 310 PARAMETER DESCRIPTIONS ID428 =FALSE Fig. 82: The interlock logic 2 A. Starting order of motors If you add Motor 3 again (you set the value of P3.5.1.36 to CLOSED), the system puts Motor 3 last in the sequence: 1, 2, 4, 5, 3. The system does not stop, but continues to operate.
  • Page 311 PARAMETER DESCRIPTIONS VACON · 311 Selection Selection name Description number The drive is always connected to Motor 1. The interlocks do Disabled not have an effect on Motor 1. Motor 1 is not included in the autochange logic. It is possible to connect the drive to any of the motors in the Enabled system.
  • Page 312 VACON · 312 PARAMETER DESCRIPTIONS Mains Motor 1 control from relay Motor 2 control from relay Motor 3 control from relay NOT USED Fig. 84: Selection 0 SELECTION 1, ENABLED To include the regulating motor in the autochange or in the interlock logic, obey the instructions in the figure below.
  • Page 313 PARAMETER DESCRIPTIONS VACON · 313 Mains K1.1 K2.1 K3.1 Motor 1 control Motor 2 control Motor 3 control from relay from relay from relay K1.1 K2.1 K3.1 K1.1 K2.1 K3.1 Fig. 85: Selection 1 P3.15.4 AUTOCHANGE (ID 1027) Use this parameter to enable or disable the rotation of the start sequence and the priority of motors.
  • Page 314 VACON · 314 PARAMETER DESCRIPTIONS Selection Selection name Description number In normal operation, the sequence of the motors is always 1, 2, 3, 4, 5. The sequence can change during the operation if Disabled you add or remove interlocks. After the drive stops, the sequence always changes back.

  • Page 315: Overpressure Supervision

    PARAMETER DESCRIPTIONS VACON · 315 An autochange is done when the autochange interval has elapsed, the number of running motors is less than autochange motor limit and the controlling drive is running below autochange frequency limit. P3.15.8 BANDWIDTH (ID 1097) Use this parameter to set the bandwith area around the PID setpoint for starting and stopping of the auxiliary motors.

  • Page 316: Maintenance Counters

    VACON · 316 PARAMETER DESCRIPTIONS Fig. 86: The Overpressure supervision function A. Pressure D. PID Feedback (ID21) B. Supervision Alarm Level (ID1699) E. ON C. PID Setpoint (ID167) F. OFF P3.15.16.2 SUPERVISION ALARM LEVEL (ID 1699) Use this parameter to set the overpressure limit for the Overpressure supervision.

  • Page 317: Fire Mode

    PARAMETER DESCRIPTIONS VACON · 317 A maintenance counter tells you that the maintenance must be done when the counter value goes above the set limit. P3.16.2 COUNTER 1 ALARM LIMIT (ID 1105) Use this parameter to set the alarm limit for the maintenance counter.
  • Page 318 VACON · 318 PARAMETER DESCRIPTIONS Selection Selection name Description number The drive resets all the faults and continues to operate at the 1002 Enabled mode same speed until it is not possible The drive does not automatically reset the faults, and the...
  • Page 319 PARAMETER DESCRIPTIONS VACON · 319 Normal Start Enable Interlock 1 Interlock 2 Fire Mode Activation (Close contact) Motor Speed Fire Mode Speed Normal Speed Stopped Fig. 87: The Fire mode function P3.17.5 FIRE MODE ACTIVATION ON CLOSE (ID 1619) Use this parameter to select the digital input signal that activates the Fire Mode function.

  • Page 320: Motor Preheat Function

    VACON · 320 PARAMETER DESCRIPTIONS NOTE! You can not reset the counter. P3.17.9 FIRE MODE RUN INDICATION CURRENT (ID 15580) Use this parameter to set the current limit for the run indication signal of the relay output. This parameter only has effect if the value "Run indication" is selected for a relay output and the Fire mode is active.
  • Page 321 PARAMETER DESCRIPTIONS VACON · 321 Selection Selection name Description number Not used The Motor preheat function is disabled. The Motor preheat function is activated always when the Always in Stop state drive is in the Stop state. The Motor preheat function is activated by a digital input sig- nal, when the drive is in the Stop state.

  • Page 322: Drive Customizer

    0. When 'Execute Program' is selected, the block program is executed and block outputs are updated normally. The Drive Customizer can not be configured when 'Execute Program' is selected. Please use the graphical Drive Customizer tool in VACON Live. ®...
  • Page 323 PARAMETER DESCRIPTIONS VACON · 323 Output Frequency Brake Mech. Delay Close Frequency Limit ID1539 Open Frequency Limit ID1535 Start Command Open Mech. Brake Command (Digital output) Fig. 88: The Mechanical brake function 1. A Start command is given. 5. The output frequency of the drive follows 2.
  • Page 324 VACON · 324 PARAMETER DESCRIPTIONS P3.20.2 BRAKE MECHANICAL DELAY (ID 353) Use this parameter to set the mechanical delay that is necessary to open the brake. After the brake opening command is given, the speed stays at the value of the parameter P3.20.3 (Brake Opening Frequency Limit) until the brake mechanical delay is expired.

  • Page 325: Pump Control

    PARAMETER DESCRIPTIONS VACON · 325 E [Hz] Fig. 90: Internal reduction of the brake current limit A. Current D. Field weakening area B. Brake current limit (ID1085) E. Output frequency C. Field weakening point (ID602) P3.20.6 BRAKE FAULT DELAY (ID 352) Use this parameter to set the brake fault delay time.
  • Page 326 VACON · 326 PARAMETER DESCRIPTIONS P3.21.1.1 CLEANING FUNCTION (ID 1714) Use this parameter to enable the Auto-cleaning function. If you enable the parameter Cleaning Function, the auto-cleaning starts, and activates the digital input signal in parameter P3.21.1.2. P3.21.1.2 CLEANING ACTIVATION (ID 1715) Use this parameter to select the digital input signal that starts the Auto-cleaning sequence.

  • Page 327: Jockey Pump

    PARAMETER DESCRIPTIONS VACON · 327 You can set acceleration and deceleration ramps for the Auto-cleaning function with parameters P3.21.1.8 and P3.21.1.9. Output Cleaning Frequency Forward Time Cleaning Forward Frequency Zero Frequency Cleaning Reverse Frequency Cleaning Reverse Time Cycle1 Cycle2 Cleaning Cycles...
  • Page 328 VACON · 328 PARAMETER DESCRIPTIONS PID Feedback JockeyStopLevel Jockey Start Level PID Controller Wake Up Level Output Freq PID Sleep Delay PID Sleep Jockey Pump Control (Selected value = PID Sleep) Jockey Pump Control (Selected value = PID Sleep (Level)) Fig.

  • Page 329: Priming Pump

    PARAMETER DESCRIPTIONS VACON · 329 NOTE! This parameter is used only if P3.21.2.1 = 2 PID sleep (level). 10.22.3 PRIMING PUMP A priming pump is a smaller pump that primes the inlet of the main pump to prevent suction of air.
  • Page 330 VACON · 330 PARAMETER DESCRIPTIONS P3.22.2 CAPACITOR DISCONNECTION HYSTERESIS (ID 15511) Use this parameter to set the disconnection hysteresis for the advanced harmonic filter. The value is in percentage of the drive nominal power. P3.22.3 AHF OVER TEMPERATURE (ID 15513) Use this parameter to set the digital input signal that activates AHF Over Temp (fault ID 1118).

  • Page 331: Fault Tracing

    FAULT TRACING VACON · 331 FAULT TRACING When the control diagnostics of the AC drive find an unusual condition in the operation of the drive, the drive shows a notification about it. You can see the notification on the display of the control panel.

  • Page 332: Resetting With A Parameter In The Text Display

    VACON · 332 FAULT TRACING Go to the submenu Reset faults. STOP READY Diagnostics M4.1 Active faults ( 0 ) Reset faults Fault history ( 39 ) Make a selection of the parameter Reset Faults. READY STOP Reset faults M4.2...

  • Page 333: Fault History

    FAULT TRACING VACON · 333 Make a selection of the value Yes and push OK. 11.2 FAULT HISTORY In the Fault history, you can find more data on the faults. There is a maximum number of 40 faults in the Fault history.

  • Page 334: Examining The Fault History In The Text Display

    VACON · 334 FAULT TRACING You see the data in a list. READY STOP Fault history M4.3.3.2 Code Info old State 7.12.2009 Date Time 04:46:33 Operating time 862537s Source 1 Source 2 Source 3 EXAMINING THE FAULT HISTORY IN THE TEXT DISPLAY Push OK to go to Fault history.
  • Page 335 FAULT TRACING VACON · 335 Use the arrow button down to examine all the data. LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/...

  • Page 336: Fault Codes

    VACON · 336 FAULT TRACING 11.3 FAULT CODES Fault Fault ID Fault name Possible cause How to correct the fault code Overcurrent (hard- There is too high a current Do a check of the loading. ware fault) (>4*I H) in the motor cable.
  • Page 337 FAULT TRACING VACON · 337 Fault Fault ID Fault name Possible cause How to correct the fault code System fault There is no communication Reset the fault and restart the between the control board drive. and the power. Download the latest software from the Danfoss Drives website.
  • Page 338 VACON · 338 FAULT TRACING Fault Fault ID Fault name Possible cause How to correct the fault code System fault Defective component. Reset the fault and restart. Operation malfunction. Download the latest software from the Danfoss Drives website. Update Configuration error.
  • Page 339 FAULT TRACING VACON · 339 Fault Fault ID Fault name Possible cause How to correct the fault code System fault Ethernet PHY is not recog- Reset the fault and restart the AC nised or it is in the wrong drive.
  • Page 340 VACON · 340 FAULT TRACING Fault Fault ID Fault name Possible cause How to correct the fault code Undervoltage (fault) The DC-link voltage is lower If there is a temporary supply volt- than the limits. age break, reset the fault and restart the drive.
  • Page 341 FAULT TRACING VACON · 341 Fault Fault ID Fault name Possible cause How to correct the fault code AC drive overtemper- Too high a temperature in Do a check of the actual amount ature (fault, heatsink) the heatsink of the power and flow of cooling air.
  • Page 342 VACON · 342 FAULT TRACING Fault Fault ID Fault name Possible cause How to correct the fault code Start-up prevented It is not possible to do a Reset the fault and stop the drive. start-up of the drive. When Load the software and start the the Run request is ON, a drive.
  • Page 343 FAULT TRACING VACON · 343 Fault Fault ID Fault name Possible cause How to correct the fault code Safety diagnostics The STO inputs have a dif- Do a check of the external safety ferent status. switch. Do a check of the input connection and cable of the safety switch.
  • Page 344 VACON · 344 FAULT TRACING Fault Fault ID Fault name Possible cause How to correct the fault code Fan cooling The fan speed does not Reset the fault and restart the agree to the speed refer- drive. Clean or replace the fan.
  • Page 345 FAULT TRACING VACON · 345 Fault Fault ID Fault name Possible cause How to correct the fault code Device removed An option board was The device is not available. Reset removed from slot A or B. the fault. Device removed...
  • Page 346 VACON · 346 FAULT TRACING Fault Fault ID Fault name Possible cause How to correct the fault code Device added (differ- There is a new power unit of Reset the fault. ent type) a different type. Parameters The drive reboots after you reset are not available in the set- the fault.
  • Page 347 FAULT TRACING VACON · 347 Fault Fault ID Fault name Possible cause How to correct the fault code 1354 Slot A fault A defective option board or Do a check of the board and the slot slot. 1454 Slot B fault Ask instructions from your nearest distributor.
  • Page 348 VACON · 348 FAULT TRACING Fault Fault ID Fault name Possible cause How to correct the fault code 1366 Thermistor input 1 The motor temperature Do a check of the motor cooling fault increased. and the load. Do a check of the thermistor con-...
  • Page 349 FAULT TRACING VACON · 349 Fault Fault ID Fault name Possible cause How to correct the fault code 1100 Soft fill timeout There is a timeout in the Do a check of the process. Soft fill function in the PID Do a check of the parameters in controller.

  • Page 350: Total And Trip Counters

    VACON · 350 FAULT TRACING Fault Fault ID Fault name Possible cause How to correct the fault code Unsupported The application is not com- Replace the application. patible (it is unsupported). The option board or the slot Remove the option board.

  • Page 351: Run Time Counter

    FAULT TRACING VACON · 351 ID 1766 Operating Time Trip Counter (years) • ID 1767 Operating Time Trip Counter (days) • ID 1768 Operating Time Trip Counter (hours) • ID 1769 Operating Time Trip Counter (minutes) • ID 1770 Operating Time Trip Counter (seconds) •...

  • Page 352: Energy Counter

    VACON · 352 FAULT TRACING ID 1777 Power On Time Counter (years) • ID 1778 Power On Time Counter (days) • ID 1779 Power On Time Counter (hours) • ID 1780 Power On Time Counter (minutes) • ID 1781 Power On Time Counter (seconds) •...

  • Page 353: Energy Trip Counter

    FAULT TRACING VACON · 353 0.001 kWh (Format = 43) • 100.0 kWh (Format = 41) • 10.00 MWh (Format = 42) • ID2305 Energy Counter Unit The energy counter unit gives the unit for the value of the Energy Counter.
  • Page 354 VACON · 354 FAULT TRACING 40 = 4 digits, 0 fractional digits • 41 = 4 digits, 1 fractional digit • 42 = 4 digits, 2 fractional digits • 43 = 4 digits, 3 fractional digits • Example: 0.001 kWh (Format = 43) •...

  • Page 355: Appendix

    APPENDIX 1 VACON · 355 APPENDIX 1 12.1 THE DEFAULT VALUES OF PARAMETERS IN THE DIFFERENT APPLICATIONS The explanation of symbols in the table A = Standard application • B = Local/ Remote application • C = Multi-step speed application •...
  • Page 356 VACON · 356 APPENDIX 1 Table 128: The default values of parameters in the different applications Index Parameter Default Unit Description 3.2.1 Rem Control 0 = I/O Control Place 3.2.2 Local/Remote 0 = Remote 3.2.6 I/O A Logic 2 = Forw-Back (edge) 3.2.7...
  • Page 357 APPENDIX 1 VACON · 357 Table 128: The default values of parameters in the different applications Index Parameter Default Unit Description 3.5.1.2 Ctrl Signal 2 A 0 = DigIN Slot0.1 101 = DigIN SlotA.2 3.5.1.4 Ctrl Signal 1 B 0 = DigIN Slot0.1 103 = DigIN SlotA.4...
  • Page 358 VACON · 358 APPENDIX 1 Table 128: The default values of parameters in the different applications Index Parameter Default Unit Description 3.5.1.23 Preset Freq Sel2 0 = DigIN Slot0.1 105 = DigIN SlotA.6 3.5.1.24 MotPot UP 0 = DigIN Slot0.1 104 = DigIN SlotA.5...
  • Page 359 APPENDIX 1 VACON · 359 Table 128: The default values of parameters in the different applications Index Parameter Default Unit Description 3.5.4.1.1 AO1 Function 10050 2 = Output Freq 3.5.4.1.2 AO1 Filter Time 10051 3.5.4.1.3 AO1 Min Signal 10052 3.5.4.1.4...
  • Page 360 Document ID: Vacon Ltd DPD00927J Member of the Danfoss Group Rev. J Runsorintie 7 65380 Vaasa Sales code: DOC-APP100+DLUK Finland...

This manual is also suitable for:

100 x

Table of Contents